Sharp Plasmacluster AE-A18CE Service Manual Download Page 12

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AY-AP18CE AY-AP24CE
AH-AP18CEAH-AP24CE
AE-A18CE AE-A24CE
AU-A18CE AU-A24CE

Figure L-2. Electronic Control Circuit Diagram for AY-AP24CE

13K

R37

MODE

6.8K

47K

10K

25V

C29

D14

NF1

6.8K

275V

0.033

C31

R41

100

RY3

0.033

275V

100

RY2

C32

R42

275V

100

0.033

275V

C33

R43

RY4

R44

0.01

C34

NC
NC
NC
NC

R38

JP19

JP7

JP8

JP9

0.1

275V

C28

SSR2

0.1

275V

CN101

CN10

CN102

BCN102

CN103

R108

(TIMER)

LED102

LED101

(OPERATION)

LED107

(CLUSTER)

R107

(FAN L)

(FAN M)

(FAN H)

(FAN AUTO)

LED106

LED105

LED104

LED103

2.7K

R102

R101

1/2W

C102

C101

0.1

25V

10V

IC101

BCN101

R103

R104

R105

R106

620

1/2W

270

D12

0.1

820(F)

JP21

NR1

CN9

THERMOSTAT

INTERNAL

CN8

CN7

CN6

CN5

CN3

CN2

CN1

CLUSTER

R35 3.3K

R40

R39

10K

CLEANING

SWITCH 1

SWITCH 2

CLEANING

0.01

C22

16V

0.01

C10

16V

22K

20K

22K

R27

1/2W

470

R30

SSR2

12V

25V

C24

SW101

IC4

10K

D11

D10

RY3

RY2

R29

R28

1.8K

BZ1

RY4

SSR1

1/2W

470

IC5

16V 220

10K(F)

25V

0.1

MOTOR

LOUVER

HOLE

FAN

MOTOR

JP3

JP2

JP1

MB89537A

IC6

10K

13K

25V

0.1

50V

IC1

(PATTERN SIDE)

400V

0.01

16V

JP5

JP4

0.01

SSR1

OSC1

FRONT

P21

P22

P23

P24

P25

P26

P27

MOD1

MOD0

RST

Vcc

P45

P46

P47

AN0

AN1

AN2

AN3

AN4

AN5

AN6

AN7

AVR

P60

P61

P62

P63

P64

P31

P32

P33

P34

P35

P36

P37

P40

P41

P42

P43

P44

P30

P00

P01

P02

P03

P04

P05

P06

P07

P10

P11

P12

P13

P14

P15

P16

P17

P20

49
50
51

33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

AVcc

AVss

Vss

50V

1000p

680

10K

16V

10k

(F)

10K

(F)

TH2

PIPE TEMP.

15k

Ω

(25˚C)

TH1

PIPE TEMP.

10k

Ω

(25˚C)

FAN

MOTOR

2.7K(F)

35V

1000

50V

0.1

7812

IC2

25V 47

7805

0.1

IC3

25V

10V

100

D1?4

GND

22.6K(F)

3.3K

IC8

0.1

25V

16V

0.01

TR1

C11

C13

C14

C15

C17

C18

C19

C20

C21

C23

C25

R10

R13

R14

R15

R16

R18

R19

R20

R21

R22

R23

R24

R25

R26

R32

R34

10K

16V

0.01

6.8K

R12

47K

R11

10MHz

JP10

JP11

JP12

JP13

JP18

10K

0.01

16V

0.01

16V

R17 3.3K

13K

C27

R37

C12

SW1 : AUX.(TEST RUN)

C16

25V

0.1

R31

R33

C26

BCN1

FAN

WPE1

250V

BOARD

TERMINAL

PHASE

SINGLE

SUPPLY

POWER

TERMINAL

BOARD

VALVE

COMP

UNIT

OUTDOOR

R45

1/2W

DEF.

SYMBOL

JP2

JP3

JP4

JP5

JP1

NONE

R38

MODE

JP18

15K

NONE

JP19

LOUV

OUT

FAN

CLUS

TER

R19

R21

R23

FAN2

FAN1

HEAT

COOL

JP6

NONE

E 1

DEIC

E 2

DRY

FAN

PIPE

JP7

JP8

JP9

JP10

JP11

JP12

JP13

NONE

TEST

DEIC

PWR

LESS

WIRE

SWE-

KEEP

HOT

CT1

Summary of Contents for Plasmacluster AE-A18CE

Page 1: ... be restored to its original condition and only parts identical to those specified should be used SPLIT SYSTEM ROOM AIR CONDITIONERS AU A18CE AE A18CE AU A24CE AE A24CE TABLE OF CONTENTS Page SPECIFICATIONS 2 EXTERNAL DIMENSIONS 4 WIRING DIAGRAMS 5 ELECTRICAL PARTS 9 MICROCOMPUTER CONTROL SYSTEM 11 FUNCTIONS 19 TROUBLESHOOTING GUIDE OF CONTROL CIRCUIT 27 REFRIGERATION CYCLE 32 PERFORMANCE CURVES 3...

Page 2: ...ol Capillary tube Refrigerant volume 1380g 1770g De lce system Micro computer controled reverse sysetm Noise level High dB A 40 52 44 54 at cooling Med dB A 36 39 Low dB A 34 37 Fan system Drive Direct drive Air flow quantity High m3 min 15 3 48 18 1 46 at cooling Med m3 min 13 4 15 0 Low m3 min 11 3 13 7 Fan Cross flow fan Propeller fan Cross flow fan Propeller fan Connections Refrigerant couplin...

Page 3: ...e lce system Micro computer controled reverse sysetm Noise level High dB A 40 52 44 54 at cooling Med dB A 36 39 Low dB A 34 37 Fan system Drive Direct drive Air flow quantity High m3 min 15 3 48 18 1 46 at cooling Med m3 min 13 4 15 0 Low m3 min 11 3 13 7 Fan Cross flow fan Propeller fan Cross flow fan Propeller fan Connections Refrigerant coupling Flare type Refrigerant tube size Gas Liquid 1 2 ...

Page 4: ...90 290 37 30 172 25 62 46 3 10 5 ø4 5 220 950 Power supply cord AY AP18CE AH AP18CE only Length unit mm 325 1040 Remote controller 58 18 5 22 140 SAVE MODE TEMP FAN IH SWING CANCEL FULL POWER INVERTER AIR CONDITIONER TEMP MODE FAN TIMER EXTERNAL DIMENSIONS Figure E 1 INDOOR UNIT Figure E 2 OUTDOOR UNIT ...

Page 5: ...AY AP18CE AY AP24CE AH AP18CE AH AP24CE AE A18CE AE A24CE AU A18CE AU A24CE 5 WIRING DIAGRAMS Figure W 1 Wiring Diagram for AY AP18CE Figure W 2 Wiring Diagram for AE A18CE ...

Page 6: ...AY AP18CE AY AP24CE AH AP18CEAH AP24CE AE A18CE AE A24CE AU A18CE AU A24CE 6 Figure W 3 Wiring Diagram for AY AP24CE Figure W 4 Wiring Diagram for AE A24CE ...

Page 7: ...AY AP18CE AY AP24CE AH AP18CE AH AP24CE AE A18CE AE A24CE AU A18CE AU A24CE 7 Figure W 5 Wiring Diagram for AH AP18CE Figure W 6 Wiring Diagram for AU A18CE ...

Page 8: ...AY AP18CE AY AP24CE AH AP18CEAH AP24CE AE A18CE AE A24CE AU A18CE AU A24CE 8 Figure W 7 Wiring Diagram for AH A24CE Figure W 8 Wiring Diagram for AU A24CE ...

Page 9: ... Internal 8 Power Supply Rating 3G 1 5mm2 Cord H05VV F 9 Louver Motor Rating DC12V Type MP24GA Part Part Name Items Specifications No AE A18CE AE A24CE 1 Terminal Board Rating 300V 25A 2 Fan motor Rating 450V 3µF 450V 3µF Capacitor 3 Running Rating 400V 50µF 400V 50µF Capacitor 4 Compessor Rating AC220 240V 50Hz 1500W AC220 240V 50Hz 2200W Type PH33VPET 2JS464D3AA02 5 Protector Manufacturer Ubukat...

Page 10: ...off 135 10 C Internal 8 Power Supply Rating 3G 1 5mm2 Cord Type H05VV F 9 Louver Motor Rating DC12V 250 Type MP35EA Part Part Name Items Specifications No AU A18CE AU A24CE 1 Terminal Board Rating 300V 25A 2 Fan motor Rating 450V 3µF 450V 3µF Capacitor 3 Running Rating 400V 50µF 400V 50µF Capacitor 4 Compessor Rating AC220 240V 50Hz 1500W AC220 240V 50Hz 2200W Type PH33VPET 2JS464D3AA02 5 Protecto...

Page 11: ...6V 16V 10µ 10K 10K 680 1000p 50V Vss AVss AVcc 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 51 50 49 P20 P17 P16 P15 P14 P13 P12 P11 P10 P07 P06 P05 P04 P03 P02 P01 P00 NC P30 64 63 62 61 60 59 58 57 56 55 54 53 52 P44 P43 P42 P41 P40 P37 P36 P35 P34 P33 P32 P31 P64 P63 P62 P61 P60 AVR AN7 AN6 AN5 AN4 AN3 AN2 AN1 AN0 P47 P46 P45 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Vcc 20 21 22 23 24...

Page 12: ...P4 1K 0 01µ SSR1 OSC1 FRONT P21 P22 P23 P24 P25 P26 P27 X1 X0 MOD1 MOD0 RST 32 31 30 29 28 27 26 25 24 23 22 21 20 Vcc 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 P45 P46 P47 AN0 AN1 AN2 AN3 AN4 AN5 AN6 AN7 AVR P60 P61 P62 P63 P64 P31 P32 P33 P34 P35 P36 P37 P40 P41 P42 P43 P44 52 53 54 55 56 57 58 59 60 61 62 63 64 P30 NC P00 P01 P02 P03 P04 P05 P06 P07 P10 P11 P12 P13 P14 P15 P16 P17 P20 49 ...

Page 13: ... Vss 50V 1000p 680 10K 10K 10 µ 16V 16V 10 µ 10k F 10K F 4 3 2 1 TH2 PIPE TEMP 15kΩ 25 C TH1 PIPE TEMP 10kΩ 25 C FAN MOTOR 2µ 1 3 5 2 7K F D7 35V 1000µ 50V 0 1µ 7812 IC2 25V 47µ 7805 0 1µ IC3 25V 10V 100µ C7 D1 4 GND 22 6K F 3 3K 4 5 IC8 1 2 3 8 7 6 0 1µ 25V 16V 0 01µ TR1 C1 C2 C3 C4 C5 C6 C8 C9 C11 C13 C14 C15 C17 C18 C19 C20 C21 C23 C25 R7 R8 R9 R10 R13 R14 R15 R16 R18 R19 R20 R21 R22 R23 R24 R2...

Page 14: ...63 62 61 60 59 58 57 56 55 54 53 52 P44 P43 P42 P41 P40 P37 P36 P35 P34 P33 P32 P31 P64 P63 P62 P61 P60 AVR AN7 AN6 AN5 AN4 AN3 AN2 AN1 AN0 P47 P46 P45 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Vcc 20 21 22 23 24 25 26 27 28 29 30 31 32 RST MOD0 MOD1 X0 X1 P27 P26 P25 P24 P23 P22 P21 F R O N T OSC1 SSR1 0 01µ 1K JP4 JP5 16V 0 01µ 400V PATTERN SIDE IC1 50V 1µ 0 1µ 25V 13K 13K 10K 3 IC6 1 MB89...

Page 15: ... N TO TERMINAL BOARD BOTTOM N TO TERMINAL BOARD TOP 3 TO TERMINAL BOARD TOP 2 FROM TERMINAL BOARD TOP 1 BLACK FROM TERMINAL BOARD BOTTOM 1 BROWN FROM FAN MOTOR FROM FAN MOTOR FROM CLUSTER GENERATOR FROM CLUSTER GENERATOR FROM CLEANING SWITCH 1 FROM CLEANING SWITCH 2 FROM THERMISTOR FROM LOUVER MOTOR BCN101 BCN201 Figure L 5 Printed Wiring Diagram for AY AP18CE ...

Page 16: ...ARD TOP N TO TERMINAL BOARD BOTTOM N TO TERMINAL BOARD TOP 3 TO TERMINAL BOARD TOP 4 TO TERMINAL BOARD TOP 2 TO TERMINAL BOARD BOTTOM 1 FROM FAN MOTOR FROM FAN MOTOR FROM CLUSTER GENERATOR FROM CLUSTER GENERATOR FROM CLEANING SWITCH 1 FROM CLEANING SWITCH 2 FROM THERMISTOR FROM LOUVER MOTOR BCN101 BCN201 Figure L 6 Printed Wiring Diagram for AY AP24CE ...

Page 17: ... N TO TERMINAL BOARD TOP N TO TERMINAL BOARD BOTTOM N FROM TERMINAL BOARD TOP 1 BLACK FROM TERMINAL BOARD BOTTOM 1 BROWN FROM FAN MOTOR FROM FAN MOTOR FROM CLUSTER GENERATOR FROM CLUSTER GENERATOR FROM CLEANING SWITCH 1 FROM CLEANING SWITCH 2 FROM THERMISTOR FROM LOUVER MOTOR BCN101 BCN201 Figure L 7 Printed Wiring Diagram for AH AP18CE ...

Page 18: ...ARD TOP N TO TERMINAL BOARD TOP N TO TERMINAL BOARD BOTTOM N TO TERMINAL BOARD TOP 2 TO TERMINAL BOARD BOTTOM 1 FROM FAN MOTOR FROM FAN MOTOR FROM CLUSTER GENERATOR FROM CLUSTER GENERATOR FROM CLEANING SWITCH 1 FROM CLEANING SWITCH 2 FROM THERMISTOR FROM LOUVER MOTOR BCN101 BCN201 Figure L 8 Printed Wiring Diagram for AH AP24CE ...

Page 19: ...ircuit is controlled by six thermostat lines H01 thru H4 Figure Y 3 2 Operation modes 2 1 COOL operation The compressor turns on or off at the thermostat lines C3 and C4 The outdoor fan motor is also controlled with the compressor Figure Y 4 18 32 C1 C2 C3 C4 17 5 18 5 19 5 19 0 20 5 31 5 33 0 32 5 33 5 34 5 Preset temperature C Room temperature C C5 Room temperature C Preset temperature C 18 32 D...

Page 20: ...low 18 C the preset temperature is set to 18 C and when the room temperature is over 32 C the preset temperature is set to 32 C Dry operation is divided into three zones Cooling zone Dehumidifying zone and Circulating zone by thermostat lines D1 to D3 and the compressor and the fan motor are controlled in each zone as shown in Table Y 1 TableY 1 2 3 Heat operation The compressor turns on or off at...

Page 21: ...compessor Figure Y 7 5 Preheat air flow This function is intended to prevent cold air from being discharged when the heating operation starts or when defrosting When the indoor pipe temperature is below 29 C at the begining of the heat operation or after defrosting the indoor fan motor stays When the indoor pipe temperature gets higher than 29 C the fan motor is turned on at speed HUL after compen...

Page 22: ...he indoor fan motor is turned off or the fan speed is set to HUL if preheat air flow function is effective Outdoor Fan motor OFF Indoor Fan motor Shift UP Compressor OFF Time Input current Current transition P1 19 0A 22 8A P2 13 5A 18 1A P3 12 8A 16 9A P4 12 4A 16 8A P5 12 0A 16 0A AY AP18CE AY AP24CE Figure Y 11 Figure Y 12 10 Delayed operation of the reverse valve the heat operation is shut down...

Page 23: ... temperatu re Preset temperature Room temperature transition C3 C2 C1 States 1 5 CAH States 2 4 CM States 3 CAL a COOL operation 3 4 5 1 2 Room temperature Preset temperature Room temperature transition States 1 7 HAM States 2 6 HM States 3 5 HAL States 4 HUL HL OFF H1 H2 1 H4 H3 6 5 4 7 2 3 b HEAT operation 16 Power on start If the connecting wire JP5 is shorten on the PWB ass y when the power is...

Page 24: ...Wireless JP4 Sweat JP3 Hot Keep JP2 F L I C K DEICE 1 DEICE 2 OFF OFF BLUE GREEN OFF OFF OFF OFF OFF Cluster JP19 Dry Fan JP11 Heating mode FAN speed Collection AN6 input voltage OFF OFF OFF EEPROM VERSION UPPER 4bit ON ON CT INPUT AN2 input voltage MODEL SELECTION AN4 input voltage OFF FAN HIGH FAN AUTO ON BLUE CLUSTER OFF OFF Louver Collection AN5 input voltage Cooling mode FAN speed Collection ...

Page 25: ... P R O M Micro SW Heating mode FAN speed Collection AN6 input voltage OFF OFF OFF OFF OFF OFF OFF ON 7 1 OFF OFF EEPROM VERSION UPPER 4bit OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF 8 1 OFF OFF CLOSE OFF OFF OFF OFF OFF OFF OFF OFF EEPROM VERSION LOWER 4bit STEP No Buzzer Lamps Cluster Outdoor Indoor Fan Louver RED YELLOW FAN SOFT FAN LOW FAN HIGH FAN AUTO CLUSTER Power Selector 0 2 Ro...

Page 26: ...synchronously with the timing of the timer LED by pushing continously for more than 5 seconds AUX button during suspension of operation Timing chart of Timer LED and Operation LED of DIAGNOSIS PROCEDURE When OI button the remote controller or AUX button in the unit is pushed the unit is free from DIAGNOSIS PROCEDURE When the louver unit is not properly installed all lamps on the indicator panel wi...

Page 27: ... indoor unit Using a tester measure the voltage between anodes of D1 and D2 on PWB ass y Is the measured value approx 17 5 Vac Replace the PWB with a new one Is the WPE1 open circuit Replace the fuse and varistor with new ones Replace the transformer with a new one YES NO Check the cleaning switch 2 1 CN9 CN8 and lead wires Replace the cleaning switch 2 1 or reset connector TROUBLESHOOTING GUIDE O...

Page 28: ... Replace the PWB with a new one Does beep sound from the indoor unit Using a tester measure the voltage between terminals of resistor R26 on the PWB ass y Push the button O I Are batteries of the wireless remote controller proper Replace the batteries with new ones Replace the wireless remote controller When the signal is received does the voltage change Replace the PWB with a new one PWB is norma...

Page 29: ...power supply voltage Are the resistances conformed Fig 1 Replace the thermistor ass y with a new one NO YES YES NO Replace the PWB ass y with a new one Fig 1 Using a tester measure voltage at the terminals on the terminal board 100 80 60 40 20 0 10 0 10 20 30 40 Resistance Thermistor Room temperature Heat exchange Color Yellow Orange To measure the resistance first remove the connector as shown at...

Page 30: ... Push the button AUX on the indoor unit for more than 5 sec Is the voltage between terminal of black lead wire on the relay in the out door unit and terminal N on the terminal board the power supply voltage Are the resistances conformed Fig 1 Replace the thermistor ass y with a new one NO YES YES YES NO NO Replace the PWB ass y with a new one Replace the relay in the outdoor unit with a new one Us...

Page 31: ...e compressor may be defective The thermistor may be defective Is the voltage between terminal N and 4 1 AY AP18CE of the terminal board the power supply voltage NO Replace the PWB ass y with a new one Push the button of AUX on the indoor unit for more than 5 sec Using a tester measure voltages at the terminals on the terminal board Select HEAT MODE with remote controller And then start operation I...

Page 32: ...nser Evaporator Indoor unit Reverse valve Comp ressor Flare coupling Flare coupling 3 way valve 2 way valve Silencer Coil s 1 4 C 2 Capillary tube A Capillary tube B Capillary tube D Lower row Capillary tube C Upper row Accumulator 3 Strainer Heating Cooling Outdoor unit Condenser Evaporator Indoor unit Reverse valve Comp ressor Flare coupling Flare coupling 3 way valve 2 way valve Silencer Coil S...

Page 33: ...91 C 40 C 43 C 11 C 11 C 9 C 2 C 0 55MPa 0 5MPa AY P24CE Based on ISO 5151 1994 E condition T1 at 220V refrigerant pipes length 7 5m Indoor side Outdoor side Temperature C Temperature C Relative humididity Relative humididity 27 47 35 40 Cooling O D I D L Capillary tube ø 3 2 ø 2 0 1000 O D I D L Capillary tube ø 3 5 ø 2 2 450 For AH AP18CE For AH AP24CE Cooling Heating NO Condition Model AY AP18C...

Page 34: ...1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 4 0 Indoor air temp 20 C Indoor fan speed Hi Heating capacity BTU h 4 0 5 0 5 5 6 5 7 0 KW 2500 2000 50 Outside air temp C Outlet air temp C 6 0 4 5 45 40 35 30 25 20 10 8 6 4 2 0 2 4 6 8 10 1500 Indoor air temp 27 C Indoor humidity 47RH Indoor fan speed Hi 17000 13600 15300 18700 20400 22100 23800 17000 13600 PERFORMANCE CURVES Figure P 1 At Cooling for AY AP18CE...

Page 35: ...5 40 35 30 10 8 6 4 2 0 2 4 6 8 10 2000 27200 30600 Indoor air temp 27 C Indoor humidity 47RH Indoor fan speed Hi 23800 22100 20400 23800 20400 3500 MODEL AY AP18CE AY AP24CE PIPE SIZE GAS LIQUID STANDARD PERMISSIBLE LENGTH PERMISSIBLE LEVEL DIFERENCE 1 2 5 8 1 4 1 4 15m 10m 15m 10m Figure P 3 At Cooling for AY AP24CE Figure P 4 At Heating for AY AP24CE REFRIGERANT PIPE INSTALLATION WORKS Refriger...

Page 36: ... Outlet air temp C 3 0 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 4 0 12 13 14 15 2500 Indoor air temp 27 C Indoor humidity 47RH Indoor fan speed Hi Power supply 50Hz 220V 21000 MODEL AH AP18CE AH AP24CE PIPE SIZE GAS LIQUID STANDARD PERMISSIBLE LENGTH PERMISSIBLE LEVEL DIFERENCE 1 2 5 8 1 4 1 4 15m 10m 15m 10m Figure P 5 At Cooling for AH AP18CE Figure P 6 At Cooling for AH AP24CE REFRIGERANT PIPE INSTA...

Page 37: ... INDOOR UNIT MODEL AH AP18CE AP24CE AY AP18CE AP24CE CAUTION DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY SERVICING 1 Open the Opne panel remove 2 Air Filters 2 Open the Louver frame unlook the hooks and pull the unit 3 Remove 6 screws fixing the Front panel 4 Remove the screw fixing the Cord holder ...

Page 38: ...38 5 Close the Open panel pushing the nail of the Front panel and lift the Front panel up 6 Remove the unit to unit wiring from the Terminal board 7 Remove a screw fixing the Control box cover 8 Cut the fixing band and Remove the Cover B 9 Remove a screw fixing the ground wire ...

Page 39: ...H AP18CE AH AP24CE AE A18CE AE A24CE AU A18CE AU A24CE 39 10 Remove the Thermistor of the Evaporator 11 Remove Connectors 12 Cut the fixing band and Remove the Holder 13 Remove 2 screws fixing the Control box and remove it ...

Page 40: ...ew fixing the drain pan and pull Drain pan toward you 15 Remove the Drain cover from the Evaporator 16 Remove 3 screws fixing the Evaporator 17 Remove the Evaporator from the Cabinet 18 Remove 4 screws fixing the Side cover R and pull up the Cross flow fan 19 Loose a screw fixing Cross flow fan ...

Page 41: ...Remove the screw fixing the Receiving filter 2 Remove the 2 Switch and Photo detector unit 3 Remove a screw fixing the Cord holder 4 Remove a screw fixing the Cord holder and 2 screws fixing the Terminal board 5 Remove 2 screws fixing the Transformer and pull the Control board unit The DRAIN PAN and related ...

Page 42: ... DRAIN PAN and related 1 Remove the screw fixing the Drain pan on both side 2 Turn left the Drain hose The LOUVER FRAME UNIT and related 1 Remove the screw fixing the FRAME GUIDE on both side and take off the LOUVER UNIT 2 Remove 2 screws fixing Cover L and Cover R and take off them ...

Page 43: ... Wire and Holder 4 Push the one of the Vertical louver How to remove the DISPLY COVER 1 Push the center of the Front panel under the Display cover 2 Slide it to one side How to remove the Hi Voltage UNIT 1 Remove 2 screws fixing Holder 2 Take off the HIGH VOLTAGE UNIT ASS Y from the HOLDER 3 Remove the connector of HIGH VOLTAGE UNIT ASS Y ...

Page 44: ...NTROL BOX 1 Loose 3 screws fixing the control cover 2 Loose 1 screw fixing the side cover 3 Loose 8 screws fixing the side cover R 4 Loose 2 screws fixing the cabinet left side 5 Loose 1 screw fixing the cabinet rear side 6 Loose 3 screw fixing the cabinet right side 7 Loose 1 screw fixing the cabinet front side 8 Loose 7 screws fixing the rear cabinet ...

Page 45: ...e 10 Cut nylon band 11 Loose 1 screw fixing the control box 12 Remove the terminal cover 13 Remove 3 terminals 14 Loose 3 screws fixing the bulkhead DISASSEMBLING PROCEDURE OF THE FAN 1 Loose the fan nut and fan can take out 2 Loose 2 screw fixing the fan motor angle 3 Cut the nylon band and loose 4 screws fixing the fan motor ...

Page 46: ...cover ass y 1 AE 1 35 LHLD A536JBFA Holder 1 AM 1 36 LHLD A277JBF0 Tube holder 1 AD 1 37 PCOV A819JBEZ Cover 1 AA 1 38 PCOV A820JBEZ Cover B 1 AB 1 39 LHLD A548JBFA Holder 1 AM 1 40 LHLD A549JBFA Holder 1 AM 1 41 QW VZE167JBZZ Lead wire 1 AM 1 42 PFPFPC205JBEZ Filter insulator 2 AA 1 43 TSPC E019JBRA Name label AH AP18CE 1 AE 1 43 TSPC E018JBRA Name label AH AP24CE 1 AE 1 43 TSPC E008JBRA Name lab...

Page 47: ... AP24CE AY AP24CE 1 AP 3 4 PVLV A222JBEZ Flare union 1 4 1 AG 3 5 PVLV A223JBEZ Flare union 3 8 1 AL 3 5 PVLV A238JBEZ Flare union 1 2 AH AP24CE AY AP24CE 1 AM 3 6 DEVA A161JBKZ Evaporator sub assembly AH AP18CE AY AP18CE 1 BW 3 6 DEVA A165JBKZ Evaporator sub assembly AH AP24CE AY AP24CE 1 BW ACCESSORY PARTS 4 1 CRMC A561JBEZ Remote control AH AP18CE AY AP24CE 1 BA 4 1 CRMC A562JBEZ Remote control...

Page 48: ... 39 1 40 2 6 1 38 1 29 1 1 1 7 2 9 2 9 2 15 1 10 1 33 1 15 1 21 1 19 1 12 1 10 1 10 1 33 1 35 2 15 1 41 2 7 1 9 1 8 1 22 1 14 1 13 1 13 1 11 1 9 1 9 1 16 1 17 2 18 2 8 1 32 1 34 1 2 1 2 2 13 2 12 2 17 2 16 1 28 1 5 4 7 3 6 1 31 1 30 3 1 5 1 3 4 2 5 2 1 1 37 1 6 1 4 2 4 3 5 3 3 3 2 1 42 1 31 1 31 1 31 1 42 1 36 6 3 6 2 6 1 4 2 4 6 AY AP18CE AY AP24CE only 4 9 4 11 4 10 4 4 4 5 4 10 4 12 4 1 4 3 1 2...

Page 49: ...Z Cushion AU A24CE 1 AD 1 25 PSEL C370JBEZ Insulator 1 AC 1 26 PSEL C378JBEZ Insulator 1 AB 1 27 PSEL C379JBEZ Insulator 1 AB 1 28 PSEL C380JBEZ Insulator 1 AC 1 29 PSEL A191JBE0 Condenser seal 1 AA 1 30 PFTA A095JBFA Side cover 1 AR CONTROL BOX PARTS 2 1 RRLYJA088JBZZ Relay AU A24CE 1 BA 2 2 LHLD A544JBFA Cord clamp holder 1 AG 2 3 QW IZA031JBZZ Compressor cord AU A18CE 1 AR 2 3 QW IZA034JBZZ Com...

Page 50: ...140JBE0 Special screw AU A18CE 24 AB 6 3 LX BZA140JBE0 Special screw AU A24CE 22 AB 6 4 LX BZA292JBE0 Special screw 19 AC 6 5 LX BZA166JBE0 Special screw 1 AB 6 6 LX BZA048JBE0 Special nut AU A18CE 4 AA 6 6 LX BZA048JBE0 Special nut AU A28CE 3 AA 6 7 XCPSD40P25000 Tapping screw 1 AC 6 8 XCTSD40P12000 Tapping screw AU A18CE 2 AA 6 8 XCTSD40P12000 Tapping screw AU A24CE 4 AA 6 9 XCTSD40P40000 Tappin...

Page 51: ... 6 4 6 5 1 24 3 2 1 6 1 30 1 20 1 22 1 17 1 4 6 3 6 3 6 3 1 1 1 1 1 3 1 2 6 4 6 2 6 3 1 18 1 23 6 3 1 26 1 13 1 25 1 29 1 16 6 1 3 19 3 7 3 9 3 8 3 10 3 14 3 14 1 28 6 6 3 13 6 6 3 15 3 18 3 24 2 2 3 1 3 1 2 3 AU A18CE 3 13 3 11 3 15 3 18 1 12 6 3 6 3 6 3 6 3 1 21 1 10 1 9 2 2 2 7 2 6 6 8 6 7 1 27 1 19 1 5 1 18 1 11 6 6 2 8 2 4 2 5 2 1 6 8 2 9 6 3 3 17 3 4 3 5 3 6 1 15 7 3 7 1 7 2 Front side ...

Page 52: ...L C278JBEZ Insulator 1 AC 1 24 PSEL C281JBEZ Cushion AE A18CE 1 AC 1 24 PSEL C282JBEZ Cushion AE A24CE 1 AD 1 25 PSEL C370JBEZ Insulator 1 AC 1 26 PSEL C378JBEZ Insulator 1 AB 1 27 PSEL C379JBEZ Insulator 1 AB 1 28 PSEL C380JBEZ Insulator 1 AC 1 29 PSEL A191JBE0 Condenser seal 1 AA 1 30 PFTA A095JBFA Side cover 1 AR CONTROL BOX PARTS 2 1 RRLYJA088JBZZ Relay AE A24CE 1 BA 2 2 LHLD A544JBFA Cord cla...

Page 53: ...JBKZ Reverce valve assembly AE A18CE 2 BQ 3 22 CVLV A625JBKZ Reverce valve assembly AE A24CE 2 BQ 3 23 PMUF A042JBE0 Muffler AE A24CE 1 AR SCREWS NUT AND BOLT 6 1 LX BZA072JBE0 Special screw 4 AB 6 2 LX NZ0128JBE0 Special nut 1 AB 6 3 LX BZA140JBE0 Special screw AE A18CE 24 AB 6 3 LX BZA140JBE0 Special screw AE A24CE 22 AB 6 4 LX BZA292JBE0 Special screw 19 AC 6 5 LX BZA166JBE0 Special screw 1 AB ...

Page 54: ...0 1 22 1 17 1 4 6 3 6 3 6 3 1 1 1 1 1 3 1 2 6 4 6 2 6 3 1 18 1 23 6 3 1 26 1 13 1 25 1 29 1 16 6 1 3 21 3 7 3 9 3 8 3 10 3 14 3 14 1 28 6 6 3 13 6 6 3 23 6 11 6 11 3 16 3 16 3 13 3 15 3 18 3 12 2 3 3 22 3 22 3 22 3 1 3 1 2 3 AE A18CE 3 19 3 20 3 18 1 12 6 3 6 3 6 3 6 3 1 21 1 10 1 9 2 2 2 7 2 6 6 9 6 7 1 27 1 19 1 5 1 11 1 8 6 10 2 8 2 4 2 5 2 1 6 8 2 9 6 3 3 12 3 17 3 17 3 4 3 5 3 3 3 6 1 15 3 11...

Page 55: ...AY AP18CE AY AP24CE AH AP18CE AH AP24CE AE A18CE AE A24CE AU A18CE AU A24CE 55 ...

Page 56: ...AY AP18CE AY AP24CE AH AP18CEAH AP24CE AE A18CE AE A24CE AU A18CE AU A24CE 56 2002 SHARP CORP 7U0 95E Printed in the Netherlands ...

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