Sharp AR-250 Service Manual Download

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CONTENTS

[1]

GENERAL

Features of copying functions . . . . . . . . . . . . . . . . . . . . . 1-1

System outline (Options). . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Installation requirements . . . . . . . . . . . . . . . . . . . . . . . . 1-10

[2]

SPECIFICATIONS

Machine type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Copy speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

3. OC/DF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Paper feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Multi copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Warm up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Copy magnification ratio . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Exposure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Print area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

10. Paper exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

11. Duplex module

(AR-285/286/287/335/336/337/405/407/501/505/507) . . 2-4

12. Shipping form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

13. Additional functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

14. Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

15. Other specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

16. Outlook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

17. Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

18. Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

19. Environmental measures . . . . . . . . . . . . . . . . . . . . . . . . 2-5

20. Combination of functions . . . . . . . . . . . . . . . . . . . . . . . . 2-6

[3]

CONSUMABLE PARTS

Consumable Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Copy paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Environment conditions. . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Production number identification. . . . . . . . . . . . . . . . . . 3-11

[4]

INSTALLATION AND SETUP

(Copier installation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Unpacking procedures . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Installing procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

[5]

EXTERNAL VIEW AND INTERNAL STRUCTURE

Common section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

A. Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

B. Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

C. Operation Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Copier body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

A. Major parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

B. PWB location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

C. Sensor location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

D. Motor location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

E. Clutch solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

F. 2-tray paper exit unit . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

G. SPF (AR-280/281 only) . . . . . . . . . . . . . . . . . . . . . . . 5-7

H. RADF

(AR-285/286/287/335/336/337/405/407 only) . . . . . . 5-8

RSPF (AR-501/505/507 only) . . . . . . . . . . . . . . . . . . 5-9

J. ADU (AR-285/335/505/507 only) . . . . . . . . . . . . . . . 5-10

[6]

SETTING AND ADJUSTMENTS

List of adjustment items . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Copier adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

A. Process section . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

B. Laser scanner section . . . . . . . . . . . . . . . . . . . . . . . . 6-7

C. Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

D. Image density adjustment . . . . . . . . . . . . . . . . . . . . 6-16

E. Paper feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

F. Paper transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

F. Resist amount adjustment . . . . . . . . . . . . . . . . . . . . 6-19

G. Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19

H. SPF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21

RADF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24

J. RADF (AR-RF2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27

[7]

SIMULATION

Outline and purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Code system simulation . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

A. Operating procedures and operations . . . . . . . . . . . . 7-1

B. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

C. Details of simulations. . . . . . . . . . . . . . . . . . . . . . . . . 7-6

[8]

DISASSEMBLY, ASSEMBLY, MAINTENANCE

Maintenance table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

List of disassembly and assembly . . . . . . . . . . . . . . . . . 8-4

Counter clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

A. Developing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

B. Drum unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

C. Discharge lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

D. Scanner unit (Optical system) . . . . . . . . . . . . . . . . . 8-10

E. ICU peripheral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

F. Laser unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15

G. Manual paper feed tray unit. . . . . . . . . . . . . . . . . . . 8-16

H. 500 tray paper unit. . . . . . . . . . . . . . . . . . . . . . . . . . 8-17

Paper transport section . . . . . . . . . . . . . . . . . . . . . . 8-18

J. Suction unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19

K. Fusing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20

L. Two-tray paper exit unit . . . . . . . . . . . . . . . . . . . . . . 8-23

M. One-tray paper unit . . . . . . . . . . . . . . . . . . . . . . . . . 8-24

N. PCU/AC power/High voltage power/Main motor . . . 8-25

O. Major drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26

P. Lift-up unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28

Q. RSPF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28

[9]

TROUBLE CODE LIST

Trouble code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

Self diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

Jam Cause Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11

[10] OPERATIONAL DESCRIPTION

Outline and purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

Image forming section correction operation
(Process correction operation) . . . . . . . . . . . . . . . . . . . 10-1

3. Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

RSPF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5

[11] SPECIAL FUNCTIONS (AR-287/337/407/507)

Tandem function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

Confidential print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

Large volume document mode . . . . . . . . . . . . . . . . . . . 11-3

Security function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3

Network Scanning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4

E-mail Status/E-mail Alerts . . . . . . . . . . . . . . . . . . . . . . 11-5

Summary of Contents for AR-250

Page 1: ...ished to be used for after sales service only The contents are subject to change without notice 1 GENERAL 1 1 2 SPECIFICATIONS 2 1 3 CONSUMABLE PARTS 3 1 4 INSTALLATION AND SETUP 4 1 5 EXTERNAL VIEW AND INTERNAL STRUCTURE 5 1 6 SETTING AND ADJUSTMENTS 6 1 7 SIMULATION 7 1 8 DISASSEMBLY ASSEMBLY MAINTENANCE 8 1 9 TROUBLE CODE LIST 9 1 10 OPERATIONAL DESCRIPTION 10 1 11 SPECIAL FUNCTIONS AR 287 337 ...

Page 2: ... ADJUSTMENTS 1 List of adjustment items 6 1 2 Copier adjustment 6 2 A Process section 6 2 B Laser scanner section 6 7 C Scanner section 6 9 D Image density adjustment 6 16 E Paper feed 6 18 F Paper transport 6 18 F Resist amount adjustment 6 19 G Others 6 19 H SPF 6 21 I RADF 6 24 J RADF AR RF2 6 27 7 SIMULATION 1 Outline and purpose 7 1 2 Code system simulation 7 1 A Operating procedures and oper...

Page 3: ...505 507 allows automatic reversion of documents for duplex copying as well as simplex copying The automatic document feeder of the AR 280 281 allows only sim plex copying E Step zooming The zooming function allows selection of the magnification ratio as follows Magnification ratio Increment Steps AR 280 281 25 to 200 1 176 AR 250 285 286 287 335 336 337 25 to 800 1 776 AR 405 407 501 505 507 25 to...

Page 4: ...can be drawn to separate repeated images O MULTI SHOT The MULTI SHOT function is used to copy several originals collec tively in a specified order onto one sheet P Hi Fi copy AR 280 285 335 only This function produces high image quality copies Q DATE SIGN The DATE SIGN function adds the current date to the copies The date will be printed at the upper right of the copies R WATERMARK The WATERMARK f...

Page 5: ...C1N 500 sheet paper drawer AR CS1 AR CS3 Desk AR DD1 AR DD1N 2 tray paper exit unit AR DU1 Standard Standard Standard Standard Exit tray AR TE1 SEC SECL AR TE2 EX destinations other than SEC SECL Dual tray output unit AR TR1 Finisher AR FN1 AR FN1N AR FN2 AR FN3 Printer board AR PB2 AR PB2A AR SM1 NIC card 10 base T 2 JX96NCE8 AR NC1D NIC card 10 base T 100 base TX AR NC3D AR NC4D AXIS fixing angl...

Page 6: ...c document feeder AR RF1 Finisher AR FN1 Finisher AR FN1N Desk AR DD1 Finisher AR FN2 Printer expansion kit AR PB2 NIC card 10 base T 2 Provided by Europe JX96NCE8 NIC card 10 base T 2 Provided by local distributors AR NC1D NIC card 10 base T 100 base TX AR NC3D AXIS fixing angle AXIS scanner Mounting kit AR XB3 1 GB HDD AR HD1 Dual tray output unit AR TR1 Exit tray AR TE1 Document cover AR VR2 7 ...

Page 7: ...R FN1 Finisher AR FN1N Finisher AR FN2 Printer expansion kit AR PB2 NIC card 10 base T 2 Provided by Europe JX96NCE8 NIC card 10 base T 2 Provided by local distributors AR NC1D NIC card 10 base T 100 base TX AR NC3D Stand 500 sheet paper drawer AR DE1 Stand 500 sheet paper drawer AR DE1N 500 sheet paper drawer AR CS1 Desk AR DD1 1 5 7 13 2000 ...

Page 8: ... TE1 Stand 500 sheet paper drawer AR DE1 Stand 500 sheet paper drawer AR DE1N 500 sheet paper drawer AR CS1 Large capacity AR LC1 AR LC1N Printer expansion kit AR PB2 NIC card 10 base T 2 Provided by Europe JX96NCE8 NIC card 10 base T 2 Provided by local distributors AR NC1D NIC card 10 base T 100 base TX AR NC3D AXIS fixing angle AXIS scanner Mounting kit AR XB3 7 13 2000 1 6 ...

Page 9: ...B2 NIC card 10baseT 2 Provided by Europe JX96NCE8 NIC card 10baseT 2 Provided by Europe AR NC1D NIC card 10baseT 100baseTX AR NC3D AXIS fixing angle AXIS scanner Mounting kit AR XB3 Desk AR DD1 500 sheet paper drawer AR CS1 Finisher AR FN2 Dual tray output unit AR TR1 Exit tray AR TE1 AR LC1N 1 7 7 13 2000 ...

Page 10: ...AR PB2 NIC card 10baseT 2 Provided by Europe JX96NCE8 NIC card 10baseT 2 Provided by Europe AR NC1D NIC card 10baseT 100baseTX AR NC3D Printer board Expansion memory 16MB x2 SIM AR SM1 AXIS fixing angle AXIS scanner Tandem connection cable AR CA1 Desk AR DD1 AR 505 only Dual tray output unit AR TR1 Exit tray AR TE1 AR TE2 7 13 2000 1 8 ...

Page 11: ...R 287 337 407 507 Stand 500 sheet paper drawer AR DE7 AR 507 500 sheet paper drawer AR CS3 AR 507 Finisher AR FN3 AR 507 AR 287 337 AR 407 AR 507 Printer board AR PB2A NIC card 10baseT 2 Provided by local distributors AR NC1D NIC card 10 base T 100 base TX AR NC3D Printer board Expansion memory 16MB x2 SIM AR SM1 AR 507 Network scanner kit AR NS1 Tandem connection cable AR CA1 Mounting kit AR XB3 ...

Page 12: ...r smudges on the drum will cause dirty copies 2 The fusing unit is extremely hot Exercise care in this area 3 Since a hard disk drive is built into the copier be sure to turn the power switch to the OFF position when moving the copier Take care not to subject the copier to any vibration or shock 4 Do not look directly at the light source Doing so may damage your eyes 5 Installation adjusters are p...

Page 13: ...R 507 A4 8 5 11 25 28 28 33 40 50 A3 11 17 13 14 14 17 17 25 B4 8 5 14 8 5 13 15 17 17 21 24 29 B5 A5 8 5 5 5 25 28 28 33 40 50 A4R B5R 8 5 11 18 20 20 24 27 35 E First Copy time 1 Basic Speed Model AR 250 AR 280 AR 281 AR 285 AR 286 AR 287 AR 335 AR 336 AR 337 AR 405 AR 407 AR 501 AR 505 AR 507 Speed sec 5 2 5 2 5 2 5 2 4 5 4 3 When the paper is fed from the Upper tray on the base unit Machines a...

Page 14: ...stop system Document stop system Stopper system Position control for single copy Duplex copy 5 Document detection on the tray Document detection on the tray Yes Detection size Inch Series 11 17 8 5 14 8 5 11 8 5 11R 8 5 5 5 8 5 13 AB Series A3 B4 A4 A4R A5 8 5 13 B5 area A3 B4 A4 A4R B5 B5R A5 Australia A3 B4 A4 A4R A5 216 330 Document guide display Inch Series 11 8 5 5 5 AB Series A3 A4 B4 B5 A4R...

Page 15: ... 5 11 8 5 11R 5 5 8 5 7 25 x 10 5 Manual feed tray guide display AB Series A3 A4 B4 B5 A4R A5 A5R B5R 11 8 5 NOTE 1 Inch Series 11 8 5 5 5 Note 1 For 11 8 5 of AB series only the line is displayed and the size is not displayed 3 Dehumidifying heater Yes No No 5 Multi copy Multi max quantity 999 6 Warm up AR 250 280 281 285 286 287 335 336 337 AR 405 407 AR 501 505 507 Warm up time Less than 65 sec...

Page 16: ...t Only the copy function is controlled Binding margin Shift width AB series 10mm Inch series 1 2 with adjustment Binding direction selectable Edge erase AB series 10mm Inch series 1 2 with adjustment Center erase 1 set 2 copy Independent zooming 25 800 for vertical horizontal 25 400 for vertical horizontal White black reversion All surface only only in the manual mode Cover paper Cover back cover ...

Page 17: ... AR 507 only Fusing system Heat roller Fusing cleaning Yes AR 501 505 507 only 16 Outlook W x D x H mm Machine occupying dimensions Weight AR 250 600 695 658 1292 630 About 81 kg AR 280 600 695 698 1292 695 About 89 kg AR 281 600 695 735 1292 695 About 87 kg AR 285 335 600 695 750 1292 695 About 98 kg AR 286 336 600 695 718 1292 695 About 101 kg AR 287 337 600 695 750 1292 695 Approx 98 kg AR 405 ...

Page 18: ...e print Stamp Water mark AMS Follows the setting on the middle binding display D Only one set of copies available Combination with SPF mode is inhibited AR 250 281 286 287 336 337 405 407 Inde pend ent zoom ing AMS Water mark Stamp Page print Date print Black white rever sion Cen tering Edge erase Bind ing mar gin 1 set 2 copy Docu ment table only Mid dle bind ing Re peat Multi shot OHP insert pap...

Page 19: ...ort D Group D Offset Duplex copy direction switch Cover insertion DF only OHP insert paper Multi shot Repeat Middle binding 1 set 2 copy Document table only Binding margin Edge erase Center erase Centering Black white reversion Date print Page print Stamp Water mark AMS Independent zooming Tandem copy Follows the setting on the middle binding display D Only one set of copies available When making ...

Page 20: ... staples 3 SF SC11 Cartridge for AR FN1 Common with S55 S55 N 9 Staple Cartridge Staple Cartridge SF SC12 3 5K staples 3 SF LS12 Cartridge for AR FN2 Common with S54 SF LS12 SF SC12 3 9 Upper Heat Roller Upper Heat Roller 1 160K AR 330HU 10 Fusing Separation Pawl upper Fusing Separation Pawl upper 4 10 80K 10 SF 216UP SF216UP SF 216TP incl 4 pawls 10 11 Heat Roller Gear Heat Roller Gear 10 160K 10...

Page 21: ... AR 330MC AR 330MC AR 330NC 10 Note Maintenance parts other than mentioned above must be ordered through the parts department using the proper part number AR 501 505 507 No ITEM CONTENTS LIFE MODEL NAME REMARKS 1 Drum OPC Drum 1 250K AR 500DR 2 Developer Black Developer 800g 10 250K 10 AR 500MD AR500ND AR 500ND 10 AR 500MD 3 Toner Black Toner Cartridge 700g 10 25K 10 AR 500MT AR 500NT AR 500NT 10 ...

Page 22: ...Cleaner Blade Cleaner Blade 10 80K 10 AR 330CB AR 330CB AR 330BL 10 9 Upper Heat Roller Upper Heat Roller 1 160K AR 330HU 10 Fusing Separation Pawl upper Fusing Separation Pawl upper 4 10 80K 10 SF 216UP SF216UP SF 216TP incl 4 pawls 10 11 Heat Roller Gear Heat Roller Gear 10 160K 10 SF 216HG SF216HG SF216JG 10 12 Lower Heat Roller Lower Heat Roller 1 160K AR 330HR AR 505HR 13 Fusing Separation Pa...

Page 23: ...rtment using the proper part number AR 505 507 No ITEM CONTENTS LIFE MODEL NAME REMARKS 1 Drum OPC Drum 1 250K AR 500DR 2 Developer Black Developer 800g 10 250K 10 AR 500MD AR500ND AR 500ND 10 AR 500MD 3 Toner Black Toner Cartridge 700g 10 25K 10 AR 500MT AR 500NT AR 500NT 10 AR 500MT 4 125K PM Kit Cleaner Blade Charging Plate Unit Waste Toner Bottle Fusing Separation Pawl upper Fusing Separation ...

Page 24: ...F SC12 3 8 Cleaner Blade Cleaner Blade 10 80K 10 AR 330CB AR 330CB AR 330BL 10 9 Upper Heat Roller Upper Heat Roller 1 160K AR 330HU 10 Fusing Separation Pawl upper Fusing Separation Pawl upper 4 10 80K 10 SF 216UP SF216UP SF 216TP incl 4 pawls 10 11 Heat Roller Gear Heat Roller Gear 10 160K 10 SF 216HG SF216HG SF216JG 10 12 Lower Heat Roller Lower Heat Roller 1 160K AR 330HR AR 505HR 13 Fusing Se...

Page 25: ...rtment using the proper part number AR 505 507 No ITEM CONTENTS LIFE MODEL NAME REMARKS 1 Drum OPC Drum 1 250K AR 500DM 2 Developer Black Developer 800g 10 250K 10 AR 500LD AR 500DV AR 500DV 10 AR 500LD 3 Toner Black Toner Cartridge 700g 10 25K 10 AR 500LT AR 500T AR 500T 10 AR 500LT 4 125K PM Kit Cleaner Blade Charging Plate Unit Waste Toner Bottle Fusing Separation Pawl upper Fusing Separation P...

Page 26: ... 3 8 Cleaner Blade Cleaner Blade 10 80K 10 AR 330CB AR 330CB AR 330BL 10 9 Upper Heat Roller Upper Heat Roller 1 160K AR 330HU 10 Fusing Separation Pawl upper Fusing Separation Pawl upper 4 10 80K 10 SF 216UP SF216UP SF 216TP incl 4 pawls 10 11 Heat Roller Gear Heat Roller Gear 10 160K 10 SF 216HG SF216HG SF216JG 10 12 Lower Heat Roller Lower Heat Roller 1 160K AR 330HR AR 505HR 13 Fusing Separati...

Page 27: ...rtment using the proper part number AR 505 507 No ITEM CONTENTS LIFE MODEL NAME REMARKS 1 Drum OPC Drum 1 250K AR 500DR 2 Developer Black Developer 800g 10 250K 10 AR 500CD AR500SD AR 500SD 10 AR 500CD 3 Toner Black Toner Cartridge 700g 10 25K 10 AR 500CT AR 500ST AR 500ST 10 AR 500CT 4 125K PM Kit Cleaner Blade Charging Plate Unit Waste Toner Bottle Fusing Separation Pawl upper Fusing Separation ...

Page 28: ...Cleaner Blade Cleaner Blade 10 80K 10 AR 330CB AR 330CB AR 330BL 10 9 Upper Heat Roller Upper Heat Roller 1 160K AR 330HU 10 Fusing Separation Pawl upper Fusing Separation Pawl upper 4 10 80K 10 SF 216UP SF216UP SF 216TP incl 4 pawls 10 11 Heat Roller Gear Heat Roller Gear 10 160K 10 SF 216HG SF216HG SF216JG 10 12 Lower Heat Roller Lower Heat Roller 1 160K AR 330HR AR 505HR 13 Fusing Separation Pa...

Page 29: ...rtment using the proper part number AR 505 507 No ITEM CONTENTS LIFE MODEL NAME REMARKS 1 Drum OPC Drum 1 250K AR 500DM 2 Developer Black Developer 800g 10 250K 10 AR 500LD AR500DV AR 500DV 10 AR 500LD 3 Toner Black Toner Cartridge 700g 10 25K 10 AR 500LT AR 500T AR 500T 10 AR 500LT 4 125K PM Kit Cleaner Blade Charging Plate Unit Waste Toner Bottle Fusing Separation Pawl upper Fusing Separation Pa...

Page 30: ...tor drum 36 months from the production month Developer toner 24 months from the production month 4 Production number identification A Photoconductor drum TYPE A 1 2 3 4 5 6 7 8 9 10 AR 280 285 335 AR 250 281 286 287 336 337 405 407 1 Numeral The sensitivity of the photo conductor 2 Alphabet The model code C for this model Alphabet The model code D for this model 3 Numeral The last digit of the pro...

Page 31: ... The manufacturing factory 2 Figure The end digit of the production year 3 4 Figures The production month 5 6 7 8 Figures The manufacturing factory management number Toner 1 2 3 4 5 6 7 8 1 Numeral The last digit of the production year 2 Numeral or alphabet The first digit of the serial No 3 4 5 6 7 Numeral Serial No of one month production 8 Numeral or alphabet The production month AR 250 281 286...

Page 32: ... PP bands 4 pcs 2 Remove the packing case 3 Remove the internal packing pad 4 Remove the copier body 1 Packing case 2 Top pad 3 Support 4 Copier body 5 Bottom case 6 PP band 7 Skid unit 2 Protection material and fixing material removal 1 Remove the fixing tape of the copier body In the case of SPF In the case of RADF 1 2 4 3 5 6 7 1 6 7 7 13 2000 4 1 ...

Page 33: ...In the case of RSPF Paper exit side Paper feed side 2 Remove the protection material and protection sheet In the case of SPF In the case of RADF In the case of RSPF illust AR 335 4 2 7 13 2000 ...

Page 34: ...er is not installed there is no need to check C Charger cleaning Main charger unit electrode cleaning 1 Open the front cabinet 2 Press the hook section of the main charger unit to release lock Pull out and remove the main charger unit from the copier body 3 Remove the fixing screw 1 pc of the electrode section on the back of the main charger unit 4 Push the electrode cleaner onto the electrode tip...

Page 35: ...C charger in procedure 2 wipe the lamp which can be seen from the square hole of the TC guide rail with waste cloth 3 Remove the separation charger guide from the charger case 4 Squeeze the transfer separation charger wire with the charger cleaner and move it in the direction of the arrow which is indi cated on the charger to clean 5 Install the separation charger to the charger case and insert th...

Page 36: ... 2 Fit the partitioning plates A and B to the paper size 3 Put paper on the tray Set paper on the tray At that time do not exceed the indication line 4 Change the display of the paper size display 5 Install the tray Note Push the tray completely to the bottom G Developing unit setting 1 Remove the developing unit 1 Open the front cabinet 2 Tilt the developing unit lever toward you and pull out the...

Page 37: ...connect the 5P connector which connects the toner hopper and the developing unit Then remove the toner hopper fixing screws 4 pcs of the developing unit 2 Supply developer from the developer supply port of the develop ing unit 3 Fix the toner hopper to the developing unit with the fixing screws 4 pcs and connect the 5P connector between the toner hopper and the developing unit At that time put the...

Page 38: ... toner density adjustment value Note When the simulation is canceled before completion automatic reading cannot be made Be careful not to cancel before com pletion 4 Press the CA key to cancel SIM 25 Note SIM 25 2 must be executed only when developer is replaced For checking of the developer adjustment value in servicing use SIM 25 1 Use of SIM 25 2 to check the developer adjust ment value in serv...

Page 39: ...aks off Then pull the lever in the direction of the arrow to remove the seal In the case of other models Take off the seal end and slowly remove it When removing the seal hold and fix the toner cartridge 7 Tap the top of the toner cartridge several times This is to shake off toner attached to the side surface of the toner cartridge 8 Move the empty toner cartridge in the arrow direction and remove...

Page 40: ...y Install the tray as shown in the figure below and tighten the fixing screws 2 pcs L Others 1 Touch panel contrast adjustment 1 Press the CUSTOM SETTINGS key 2 Press the DISPLAY CONTRAST key on the touch panel 3 Press the LIGHTER or DARKER key to adjust the contrast 4 Press the OK key Tray side connector Tray fixing screw ADF side connector Tray Tray fixing screw 7 13 2000 4 9 ...

Page 41: ...ip tray 2 Power switch 9 Paper trays 16 Bypass tray paper guides 3 Second tray 10 Front cover 17 Bypass tray 4 Output tray 11 Handles 18 Document feeder indicators 5 Operation panel 12 Right side cover 19 RADF exit roller cover 6 SPF RADF RSPF exit area 13 Toner collecting container cover 20 RADF RSPF feeding roller cover 7 Original guides 14 Document glass B Interior 1 Fusing unit 2 Transport lev...

Page 42: ...COPY key 2 SPECIAL MODES key 10 OUTPUT key 3 LCD touch panel 11 REVIEW key 4 INFORMATION key 12 AUDIT CLEAR key 5 CUSTOM SETTINGS key 13 PROGRAM key 6 10 key pad 14 Clear key 7 INTERRUPT key and indicator 15 START key and indicator 8 CLEAR ALL key 2 Touch Panel 1 Message display 2 Paper size display 3 Copy quantity display 4 Original size display 5 EXPOSURE display 6 EXPOSURE key 7 PAPER SELECT di...

Page 43: ...n roller 23 Separation lamp 24 Transfer charger 25 Separation charger 26 OPC drum 27 Suction belt 28 Fusing heater lamp Outside inside 29 Lower fusing roller 30 Lower fusing roller separation pawl 31 Lower paper exit tray gate AR 280 285 335 501 505 507 only 32 Paper exit roller 3 AR 280 285 335 only 33 Paper exit roller 1 Curl correction roller for AR 501 505 507 34 Upper paper exit tray gate 35 ...

Page 44: ...on 11 Interface PWB Interface between the copy lamp and the PCU 12 Scanner driver PWB Optical system scanner unit drive 13 SCSI interface PWB Interface between the ICU and the SCSI cable No Name Function operation 14 PCU PWB Overall control of the copier and options 15 AC power PWB AC power input 16 DC power PWB DC power supply 17 High voltage PWB Process high voltage bias voltage supply 18 Lift u...

Page 45: ...UCSPD1 No 1 tray paper remaining detection 1 20 DPPD3 ADU tray paper in detection 3 21 DPPD2 ADU tray paper in detection 2 No Signal name Function operation 22 DPPD1 ADU tray paper in detection 1 23 DSWLL Left lower door open close detection 24 DH SW Dehumidifier heater switch 25 MEM SW Memory switch 26 POD3 Paper exit detection Second paper exit 27 DSBD ADU reverse section detection 28 POD2 Paper...

Page 46: ...motor 20 POM Paper exit motor Stepping motor 21 DSBM Reverse motor Stepping motor 22 DASM Alignment motor Stepping motor E Clutch solenoid No Abbreviation Function operation 1 PSPS Paper separation solenoid 2 RRC Resist roller clutch 3 MTRC Transport roller clutch low 4 MPFC Manual paper feed clutch 5 MPFS Manual paper feed solenoid 6 TRC2 Paper transport clutch 7 TRC1H Vertical transport roller p...

Page 47: ...e Function and operation 1 SPF control PWB 2 EMPS Document detector Photo transmission Tray document empty detection 3 DTM Paper feed transport motor Stepping motor Tray document feed transport exit roller drive 4 DWVR Document width sensor Variable resistor Tray document width detection 5 OPCLS Cover open close detector Photo transmission SPF cover open close detection 6 SIZ2 Document length dete...

Page 48: ...tor 3 DRM Reverse motor Stepping motor 4 DRSOL Reverse solenoid DC solenoid 5 DFSOL Paper feed solenoid DC solenoid 4 Sensors switches detectors No Code Functions and operations 1 DLS2 Original length detection on the tray Inch series only 2 TGOD Reverse cover open close detection 3 RDD Turns HIGH when the original lead edge is transported to the reverse paper exit path 4 DWVR Original width detec...

Page 49: ...traverse direction sensor 9 TRVR Size volume Document tray width direction detection volume 10 EMPS Empty sensor Photo transmission Document sensor set on the document tray 11 JAMOPEN Jam open switch RSPF jam cover open close detection 12 SBSOL Pressure solenoid Reversing path document pressure solenoid 13 FLPSOL2 Flapper solenoid 2 Read roller and document exit select solenoid 14 FLPSOL1 Flapper ...

Page 50: ...ction 8 Transport roller 3 ADU tray paper transport 9 Transport belt 145MXL Transport roller drive 10 Transport roller 2 ADU tray paper transport 11 DPPD2 Paper in detector 2 Photo transmission ADU tray paper in detection 12 Transport roller 1 ADU tray paper transport 13 Belt B Transport roller drive 14 DSBS Paper exit reverse gate solenoid Solenoid Selection of paper exit to the lower stage of th...

Page 51: ...ge loss void area adjustment SIM50 1 2 8 Original off center adjustment SIM50 12 Including the adjustment with SPF 9 Original off center adjustment SIM50 12 Including the adjustment with SPF RADF RSPF Section Adjustment item Adjustment procedure D Image density adjustment 1 Test chart setting SIM 46 2 9 10 11 E Paper feed 1 Manual paper feed size detection level adjustment SIM40 2 2 Paper feed off...

Page 52: ...the toner hopper and the developing unit and separate them Put the devel oping unit on a flat floor 2 Tie a needle or pin on a string 3 Hold the string and put the needle horizontally and move it toward the MG roller Do not use a clip which is too big to have a correct position since the MG roller diameter is small 4 With the needle tip at 2 3 mm apart from the MG roller surface mark the point on ...

Page 53: ...e Character 500 5V 500 5V Developing negative bias voltage Character Photo 500 5V 500 5V Developing negative bias voltage Photo 500 5V 500 5V Developing negative bias voltage Toner save 450 5V 500 5V Developing bias Printer 500 5V 500 5V Developing positive bias voltage 150 5V 150 5V The value and the output voltage may not coincide 4 Main charger grid voltage adjustment 1 Install the DV unit the ...

Page 54: ...The value and the output may not coincide 5 Transfer charger current adjustment a Special measurement tool b Adjustment procedure 1 Remove the developing unit the transfer separation charger unit and the main charger unit from the copier 2 Remove the process unit from the copier 3 Remove the OPC drum from the process unit and install the electrode sheet by using a rubber band tape etc 4 Install th...

Page 55: ...he microswitch is OFF the drum current on the front frame side is displayed When the microswitch is ON the drum current on the rear frame side is displayed Check that the current on the front and the rear frame side is 6 0mA or less If the current is greater than 6 0mA replace the charger unit with new one 9 Adjust THVG output current Turn on the main switch and execute SIM 8 6 AR 250 280 281 285 ...

Page 56: ... the displayed value and adjust 1 step about 1V Adjustment range AR 250 280 281 285 286 287 335 336 337 AR 405 407 AR 501 505 507 Separation DC component voltage Front surface mode 140 10V 150 10V 200 10V Separation DC component voltage Back surface mode 140 10V 150 10V 200 10V 7 OPC drum marking sensor Image density sensor gain adjustment This adjustment must be performed in the following cases W...

Page 57: ...ntal image distortion adjustment 1 Execute SIM 64 1 and print the pattern of SQUARE from the manual feed tray A 22 E 1 AR 250 280 281 285 286 287 335 336 337 AR 405 407 AR 501 505 507 Set items A Self print pattern B Density level C Setting of the number of self print sheets D Density mode 1 Auto 3 Text Photo 2 Text 4 Photo E Cassette selection 1 Manual feed 5 Desk middle cassette 2 Upper cassette...

Page 58: ...h allows easy measurement of the void amount 2 Execute SIM 50 10 3 Change each value to adjust so that the void amounts of both sides are even a b Increase the value a b Decrease the value See the figure below 4 Press the CA key to terminate the simulation 3 Laser power setting Normally the laser power is automatically corrected by process control Use the image density adjustment described later u...

Page 59: ...oning plate and tighten the wire fixing screw AR 280 285 335 AR 250 281 286 287 336 337 405 407 501 505 507 Note for assembling the copy lamp unit Move the copy lamp unit to the paper exit side and fix the copy lamp unit with the harness guide so that the distance between the copy lamp harness and the lower frame is about 24 2mm 25 30mm with the copy lamp harness extended After fixing manually shi...

Page 60: ...80 3 Vertical sub scanning direction distortion adjustment Winding pulley position adjustment This adjustment is executed in the following cases When the mirror base drive wire is replaced When the lamp unit or No 2 3 mirror holder is replaced When a copy shown below is made 1 Set A3 white paper on the original table as shown below illust AR 280 2 With the original cover open make a normal X 1 0 c...

Page 61: ...des of an A3 white paper illust AR 280 2 Make a copy of the adjustment original on an A3 white paper at the normal magnification ratio Fit the paper edge and the glass holding plate edge 3 Measure the distances between the lines and the corners 4 posi tions of La Lb Lc Ld When La Lb Lc Ld there is no need for adjustment 4 Move the mirror base B rail position up and down in the arrow direction to a...

Page 62: ...the original guide L and R and remove the table glass 8 Remove the dark box cover 9 Remove the slide pin of the front cover unit 10 Insert the slide pin as shown below and make positioning in the vertical direction 11 Insert the slide pin as shown below and make positioning in the horizontal direction Initial position positioning is completed Never loosen the screws which are not indicated in the ...

Page 63: ...ion ratio in the sub scanning direction is within the specified range 6 Change value B so that the magnification ratio in the main scan ning direction is within the specified range Adjustment specification Within 0 8 When the copy dimension is smaller than the original Make the value greater When the copy dimension is greater than the original Make the value smaller When the value is changed by on...

Page 64: ...ad edge position and scale of 10mm 10 Distance between image lead edge position of back surface and scale of 10mm 10 Document table mode RSPF mode L1 L6 L4 9 Distance between paper lead edge and image lead edge 10 Document table mode RSPF mode L2 L5 10 Distance between image lead edge position x scale of 10mm 10 SPF mode L3 Adjustment items 1 4 can be adjusted either with SIM 50 1 or SIM 50 2 The ...

Page 65: ... tance of 50 copy and that of 400 copy If the difference is more than 1 5mm change and adjust the RRC A value Repeat procedures 12 to 16 until the above condition is satisfied 17 Use the document made in procedures 1 and 2 and make a copy at 50 and at 400 in the SPF mode 18 Measure the distance between the paper lead edge and the copy image lead edge of 50 copy and that of 400 copy 19 Check that t...

Page 66: ...following copy qual ity mode by using the simulation There are two methods the collective adjustment and the individual adjustment of the copy quality mode Copy mode AR 280 285 335 Copy quality mode Collective adjustment Individual adjustment Binary value mode Auto mode SIM46 2 Character mode SIM46 9 Character Photo mode SIM46 10 Photo mode SIM46 11 Multi value Hifi mode Auto mode SIM46 3 Characte...

Page 67: ...ment level Chart No Adjustment level Character 3 3 Copied 2 Not copied Character Photo 3 3 Copied 2 Not copied Photo 3 3 Copied 2 Not copied Auto 3 Copied 2 Not copied If the copy density is too light increase the adjustment value If the copy density is too dark decrease the adjustment value Adjustment range 30 170 b Individual adjustment of each copy quality mode This adjustment is used when a di...

Page 68: ...n fixing the front cabinet the clearance between fixing screw a and the cabinet and the clearance between fixing screw b and the cabinet are symmetric Reference view 2 Shift the front cabinet and adjust Move the front cabinet in the direction of A Move the front cabinet in the direction of B F Paper transport 1 Separation pawl operation timing adjustment This adjustment is to adjust the time from ...

Page 69: ...r may vary When the set value is too great a paper jam may occur G Others 1 Original size sensor detection level adjustment 1 Execute SIM 41 2 Fig 1 2 Execute the sensor adjustment without original With the original cover open without original on the table glass press the EXECUTE key to perform the sensor adjustment with out original After adjustment NORMAL or ABNORMAL is dis played Fig 2 Fig 3 In...

Page 70: ...2 0 5 mm When the original cover switch ON timing is shifted the origi nal detection function may not work properly 3 Waste toner full detection level adjustment 1 Fill water to the empty waste toner bottles to make dummy bottle A and B Dummy bottle A 480g including the bottle weight Dummy bottle B 560g including the bottle weight 2 Turn on the power switch of the copier 3 Install dummy bottle A 4...

Page 71: ...wise H SPF 1 Hinge height check and adjustment Image distortion adjustment Adjustment 1 Hinge ass y R hinge space dimension adjustment 1 Loosen the two fixing screws of SPF 2 Loosen the nuts turn the distortion adjustment screw and adjust dimension T to 3 0 mm 3 Tighten two fixing screws of SPF and fix the hinge base 4 Fix the distortion adjustment screw with the nut When the distortion adjustment...

Page 72: ...tern and adjustment 1 Check which one of the copy image patterns 1 8 shown below is like the copy image distortion 2 Follow the adjustment procedure according to the copy image pattern Refer to adjustment 1 2 Note 1 When the hinge ass y R height adjustment is performed be sure to perform adjustment 2 Open close sensor adjustment again Distortion adjustment procedure Copy image pattern 1 Adjustment...

Page 73: ...e X dimension is changed by 0 5 0 7mm 2 If the distortion in the Y section cannot be adjusted with adjust ment 1 perform adjustment 2 Adjustment reference When the hinge section a dimension is changed by 1mm the Y dimension is changed by 0 2 0 4mm Copy image pattern 6 Adjustment procedure 1 Perform adjustment 1 to adjust the distortion in the X section Adjustment reference When the hinge base T se...

Page 74: ...ment feeder and move the open plate up and down to adjust After completion of the adjustment press the CA key to cancel the mode I RADF 1 Document lead edge stop position adjustment The ADF document lead edge stop position is adjusted by using SIM 53 When shipping the lead edge is set to 8 An adjustment may be required depending on documents The adjustment range is 8mm 8 steps in the stopper side ...

Page 75: ...witch on the control PWB Test operation is started To switch to another test mode set the DIP switch on the control PWB to the desired test mode and open close the ADF RADF paper feed section cover microswitch FGOS it turned OFF and ON DIP switch 3 meaning ON OFF DIP switch 3 For AB series For inch series Kinds of test modes and setting of DIP switch No Test mode name DIP switch a Single paper pas...

Page 76: ...reverse motor normal drive 800mm s paper exit operation 18 Reverse motor normal rotation speed change 800 300mm s paper exit speed reduction 19 Ready LED OFF Document remain LED OFF reverse motor OFF 20 Ready LED ON Document LED ON reverse motor normal drive 300mm s paper exit speed reduction 21 Ready LED OFF Document remain LED OFF reverse motor OFF Return to 1 AR AF1 Every time when the push swi...

Page 77: ...mode can be adjusted with SIM 53 2 i Paper exit sensor adjustment mode Set the DIP switch 3 4 5 to ON 1 2 to OFF and press the push switch Each sensor adjustment is performed At that time the LED blinks at the cycle of 100msec After completion of the sensor adjustment the LED turns ON In case of an error in the sensor adjustment the LED blinks at the cycle of 100msec Kinds of JAM error LED display...

Page 78: ...eration the machine enters the test mode 4 Turn on the push switch on the control PWB Test operation is started To switch to another test mode set the DIP switch on the control PWB to the desired test mode and open close the ADF RADF paper feed section cover microswitch FGOD is turned OFF and ON DIP switch 3 meaning ON OFF DIP switch 3 For AB series For inch series Kinds of test modes and setting ...

Page 79: ...operation 20 Reverse motor speed reduction 867 297mm s Paper exit speed reduction 21 Document feed LED OFF Document remain LED OFF Reverse motor OFF Kind of JAM error LED display Paper feed motor lock error REMOVE ORIGINAL LED blinks at the cycle of 2000msec Return to 1 f EEPROM initializing all sensors adjustment mode When the DIP switch is set 3 5 to ON 1 2 4 to OFF the push switch is pressed th...

Page 80: ...lt 50 No 2 resist front surface of document loop quantity adjustment 0 1mm 6 9mm 31 99 SIM 51 2 Default 50 Image loss adjustment The output timing of data enable signal DEN is adjusted and data write from the image lead edge to the set quantity is cut 0 10mm 0 100 SIM 50 1 2 SIM 50 6 7 Default 50 Center shift adjustment SIM 50 12 Reflection type sensor adjustment Automatic initialization of the po...

Page 81: ... Copy 1 Copy 2 Skew adjustment Skew adjustment by the upper guide and the lower guide 1 Loosen four fixing screws 2 If the copied image is as shown in 1 shift and adjust the adjust ment plate in the direction of A If the copied image is as shown in 2 shift and adjust the adjustment plate in the direction of B Set document Copy Copy 1 Copy 2 A B SB resist adjustment plate Fixing screw Float side pl...

Page 82: ...combination of switch setting 3 Values and mode selection is made with various function keys As a special one a jumper wire is used to connect the check points on the PWB to select the desired mode 2 Code system simulation A Operating procedures and operations Entering the simulation mode 1 Program P key Interrupt key Clear key Interrupt key The machine enters the standby mode for the simulation m...

Page 83: ...on key Operation check Operating conditions check Data clear Adjustments or setting counter data change Do you want to change the content Enter the new setting and adjustment values Press the interrupt key Press the START button Operation is made according to the selected mode and item Press the START button The display is made according to the selected mode and the item Press the START button Pre...

Page 84: ...n the duplex section and the control circuit 2 Used to check the operation of sensors and detectors in the duplex section and the control circuit 4 Used to check the operation of the duplex unit alignment plate and its control circuit Code Function Purpose Main Sub 10 0 Used to check the operation of the toner motor and its control circuit Note Do not execute this simulation with toner in the tone...

Page 85: ... 50 Used to set YES NO of black white reversion is allowed Code Function Purpose Main Sub 26 52 Used to set whether white paper discharge count up is performed or not White paper means insertion paper in the OHP insertion paper mode without copy cover paper in the cover paper insertion mode without copy back cover and white paper in the duplex exit mode CA etc 58 Used to setup the scanner mode cou...

Page 86: ...adjustment is required 3 Used to set the clutch OFF time AR 507 Europe and U K only 8 Used to set Enable Disable of the drum separation pawl drive solenoid PSPS operation for each paper feed section Manual paper feed cassette 1 cassette 2 duplex module desk cassette 1 desk cassette 2 desk cassette 3 LCC AR 501 505 507 52 1 Used to adjust the duplex print mode stacking capability Used to adjust the...

Page 87: ...tion are displayed The active sensors and detectors are highlighted 2 2 1 Purpose Operation test check Function Purpose Used to check the operation of the automatic document feeder unit and its control circuit Section Automatic document feeder Item Operation Operation Procedure 1 Select the aging mode with the key When selection is made the selected item is highlighted 1 SIDE Single copy aging mod...

Page 88: ...ay Document empty Highlighted display Document exist DLS3 Tray vertical sensor for identification of 8 5 x 13 Normal display Document empty Highlighted display Document exist DWS Document width sensor Normal display Document empty Highlighted display Document exist SPF installed DSS Empty sensor Normal display Document empty Highlighted display Document exist DFD Resist sensor Normal display Docum...

Page 89: ...ed When two or more operations are selected in procedure 1 the op eration is performed in the sequence of display order When ADF RADF is installed DFM FORWARD Paper feed motor forward rotation DFM REVERSE Paper feed motor reverse rotation DTM FORWARD Transport motor forward rotation DTM REVERSE Transport motor reverse rotation DRM Paper expulsion motor DFSOL Paper feed solenoid When SPF is install...

Page 90: ...SHPSW Stapler home switch SSFSU Stapler empty sensor BRS Boomerang rotation sensor PLS Paper surface sensor FSS Full stack sensor TLS Tray limit sensor AS Accumulation sensor UCS Upper cover sensor SSW Set switch CSW Cover switch UL1 Unit lock sensor 2 front side UL2 Unit lock sensor 1 rear side In the case of AR FN3 JGHP Jogger motor home sensor READY Stapler self priming sensor PSHP Pusher motor...

Page 91: ...aper exit gate 3 solenoid RRSL Reverse roller pressure release solenoid SPSL Short path select solenoid T3ORCL Tray 3 uniform speed clutch T12CL Tray 1 and tray 2 speed reduction clutch PDCL Paddler clutch STOPCL ST paper exit roller pressure clutch T3SLCL Tray 3 speed reduction clutch STM Staple motor PPSL Paper holding solenoid In the case of AR FN2 DTM Transport motor DRM FW Reverse motor forwa...

Page 92: ...1cs remaining quantity detection 1 DLUD2 2xs lift upper limit sensor DPED2 2cs paper empty sensor DCSPD2 2cs remaining quantity detection 1 DLUD3 3cs lift upper limit sensor DPED3 3cs paper empty sensor DCSPD3 3cs remaining quantity detection 1 FOUND1 1cs lift unit detection Installation detection FOUND2 2cs lift unit detection Installation detection FOUND3 3cs lift unit detection Installation det...

Page 93: ...s the following message The contrast changes in the sequence of Current level Dark Light Current level Dark Light During that period each LED is lighted 5 2 Purpose Operation test check Function Purpose Used to check the operation of the heater lamp and the control circuit Section Fixing Fusing Item Operation Operation Procedure 1 Select the lamp to be checked with the key 2 Press the EXECUTE key ...

Page 94: ...mal display When the EXECUTE key is pressed during the lamp is lighted the lamp is turned off and the EXECUTE key returns to the normal dis play 6 6 1 Purpose Operation test check Function Purpose Used to check the operation of the loads clutches and solenoids in the paper transport system and the control circuit Section Paper transport Discharge Switchback Transport Item Operation Operation Proce...

Page 95: ...able disable setting WARMUP DISABLE Warm up save setting INTERVAL Intermittent setting Valid only in AGING setting DV CHECK DISABLE Developing unit detection enable disable setting SHADING DISABLE Shading enable disable setting The selected key is highlighted 2 Press the EXECUTE key Aging is set and the display returns to the simulation main code entry display When this simulation is executed the ...

Page 96: ... mal display AR 250 280 281 285 286 335 336 405 AUTO Auto mode 500 500V 5V CHARA Character mode 500 500V 5V CHARA PHOTO Character Photo mode 500 500V 5V PHOTO Photo mode 500 500V 5V TONER SAVE Toner save mode 500 500V 5V PRINTER Printer mode 500 500V 5V PLUS Cleaning mode Developing bias voltage 150 150V 5V Default AR 287 337 407 AUTO Auto mode 500 500V 5V CHARA Character mode 500 500V 5V CHARA PH...

Page 97: ...RA Character mode 602 603 5V CHARA PHOTO Character Photo mode 602 603 5V PHOTO Photo mode 602 603 5V PRINTER Printer mode 602 603 5V Default AR 501 505 507 AUTO Auto mode 560 570 5V CHARA Character mode 635 645 5V CHARA PHOTO Character Photo mode 635 645 5V PHOTO Photo mode 635 645 5V PRINTER Printer mode 635 645 5V Default 8 6 Purpose Adjustment Operation test check Function Purpose Used to check...

Page 98: ...th key and key 2 Enter the adjustment value with the 10 key pad 3 Press the EXECUTE key The EXECUTE key is highlighted the adjustment value entered in procedure 2 is set and the voltage corresponding to the set value is supplied After supplying the voltage for 30 sec the EXECUTE key returns to the normal display If the EXECUTE key is pressed while the voltage is supplied the voltage output is stop...

Page 99: ...ansport switch 3 DAPD Duplex unit alignment plate home sensor 9 4 Purpose Operation test check Function Purpose Used to check the operation of the duplex unit align ment plate and its control circuit Section Duplex Item Operation Operation Procedure 1 Select the paper size The selected paper size is highlighted 2 Press the EXECUTE key Alignment operation is continuously operated During the operati...

Page 100: ... U2 trouble Item Trouble Error Operation Procedure When the EXECUTE key is pressed the U2 trouble is canceled and the display returns to the simulation main code entry screen After this simulation is canceled the machine resumes operation 17 17 0 Purpose Clear Cancel Trouble etc Function Purpose Used to cancel copy inhibition by the host computer during the self diag PF Section Communication unit ...

Page 101: ...RADF TROUBLE Total number of troubles nnnnnnnn Counter value 22 3 Purpose Operation data output Check Display Print Function Purpose Used to check the misfeed positions and the number of misfeed in each position If the number of misfeed is considerably great it can be judged as necessary for repair Sections other than ADF RADF SPF sections Item Mis feed Operation Procedure The misfeed history sect...

Page 102: ...only 4 Print density adjustment data 5 Adjustment and setup data of the other simulations B Paper feed mode 1 Manual paper feed 2 Upper paper feed tray 3 Lower paper feed tray 4 Desk upper paper feed tray 5 Desk middle paper feed tray 6 Desk lower paper feed tray 7 Large capacity paper feed tray AR 287 337 407 507 A Paper feed mode 1 Manual paper feed 2 Upper paper feed tray 3 Lower paper feed tra...

Page 103: ...ach position When the number of misfeed is considerably great is can be judged as necessary for repair Section SPF ADF RSPF RADF Item Mis feed Operation Procedure 22 19 Purpose Adjustment Setup Operation data output Check Display Print Function Purpose Used to display the scanner mode counter Item Counter Operation Procedure nnnnnnnn Counter value 24 24 1 Purpose Data clear Function Purpose Used t...

Page 104: ...SCAN Scan counter STAPLER Stapler counter When selected it is highlighted 2 Press the EXECUTE key The display for reconfirmation to clear is shown 3 Select YES or NO to clear the counter YES Clear NO Not clear After completion of maintenance the above counter is cleared 24 4 Purpose Data clear Function Purpose Used to reset the maintenance counter Item Counter Operation Procedure 1 Press the EXECU...

Page 105: ... maintenance Section Printer Item Counter Printer Operation Procedure 1 Select the counter to be cleared PRINTER Printer counter OTHER The other counters When selected it is highlighted 2 Press the EXECUTE key The display for reconfirmation to clear is shown 3 Select YES Clear or NO Not clear YES Clear NO Not clear The above counter is cleared after completion of maintenance 24 11 Purpose Data cle...

Page 106: ...e toner concentration detection level av erage value is set stored as the reference toner concentration con trol value If the EXECUTE key is pressed during rotation the operation stops and the EXECUTE key returns to the normal display If EE EU or EE EL is displayed it means the reference toner con centration control value is not set normally Default 0 Note Do not set to 0 25 8 Function Purpose Use...

Page 107: ... to set the size detection mode when 8 5 x 13 paper or document is used Enter the code number with the 10 key pad and press the OK key Detection size when 8 5 x 13 document paper is used Unit Destination Set value 0 Default Invalid 1 Valid Document AR SP1 All destinations 8 5 x 14 8 5 x 13 1 AR AF1 AR RF1 Japan A4R A4R 5 EX AB series SLK SEEG A4R A4R 5 EX AB series SCA Others A4R 8 5 x 13 3 Inch s...

Page 108: ...Destination Operation Procedure Select the destination referring to the table below U S A United States of America Canada Canada Inch Inch series other destinations Japan Japan AB_B AB series B5 detection other destinations Europe Europe U K United Kingdom Aus Austrailia AB_A AB series A5 detection other destinations When the destination setting is changed the following specification is changed To...

Page 109: ...ding mode Section Fixing Fusing Item Operation Operation Procedure Due to the paper type paper property paper may be curled in the fusing section and cause a paper jam To prevent against this the fusing condition is changed Enter the code number corresponding to the fusing condition and press the OK key Set value Remedy mode Fusing condition 0 Normal operation Default 1 Remedy mode 1 a Racing unti...

Page 110: ...the EEPROM VFM1 2 4 Adjustment range of 50 100 in 1 increment PCFM VFM5 6 Adjustment range of 50 100 in 1 increment 26 35 Purpose Setting Function Purpose Used to set whether the trouble history display of SIM 22 4 is displayed as one trouble or as the number of continuous troubles when two or more troubles of a same kind occured Item Specifications Operation Procedure Used to set whether the trou...

Page 111: ...ult 30 min B Used to set YES NO of the setup of A Default 0 NO Set value Content 0 NO The currently set operation is performed SP FP does not stop 40 NEW Stops in the default time 30 min 1 Stops in the set value of A 26 41 Purpose Setting Function Purpose Used to enable disable the auto magnification ratio se lect AMS function in the pamphlet copy mode Item Specifications Operation mode Common Ope...

Page 112: ...the 10 key When the OK key is pressed the currently set value is stored in the EEPROM Default 1 YES Black white reversion is allowed 0 NO Black white reversion is inhibited 1 YES Black white reversion is allowd 26 52 Function Purpose Used to set whether white paper discharge count up is performed or not White paper means insertion paper in the OHP inser tion paper mode without copy cover paper in ...

Page 113: ...ged The selected key is highlighted 2 Press the OK key The key is highlighted and inquiring of the present set number of the selected PC MODEM is made to the host computer When the number is supplied from the host normally The present set number is displayed in the column of PRESENT or no display is made if not registered and the OK key at the upper right returns from the gray display to the norma...

Page 114: ...ommunication line MODEM 27 5 Purpose Setting Function Purpose Used to enter the TAG No of the copier This simula tion allows to check the machine TAG No with the host computer Section Communication unit TEL LIU MODEM etc Item Data Operation Procedure 1 When entering the tag No newly or changing the tag No enter the value max 8 digits with the 10 key The entered number is displayed in the column of...

Page 115: ...idth only detection size A5 A4R Manual tray width only detection size B5R Manual tray width only detection size POSTCARD Manual tray width only detection size EXTRA Manual tray width only detection size 40 40 1 Purpose Operation test check Function Purpose Used to check the operation of the manual paper feed tray paper size detector and the related circuit The op eration of the manual paper feed t...

Page 116: ...e document size sensor detection level Section Others Item Operation Operation Procedure 1 Press 1 NO ORIGINAL key open the document cover and press EXECUTE key without a docu ment on the document table The sensor level set ting with no original on the table is performed Normal case The COMPLETE display is highlighted for 1 sec then it returns to the normal display Abnormal case The INCOMPLETE dis...

Page 117: ... Be sure to set to the default value If not a trouble may occur 43 3 Function Purpose Used to adjust the fusing motor speed AR 501 505 507 Operation Procedure When this simulation is executed the current set value is displayed Under this state the set value can be changed by pressing the 10 key When OK key is pressed the set value is stored in the EEPROM Adjustment value 70 100 130 Speed 97 100 10...

Page 118: ...nductor Developping Transfer Cleaning Item Data Adjust Setting data Operation Procedure 1 Enter the set value 38 with the 10 key 2 Press the OK key The value entered in procedure 1 is set Set value 36 AR 501 505 507 38 Other models Note It must be set to 36 for AR 501 505 or 38 for other models 44 5 Purpose Setting Function Purpose Used to set various parameters main charger grid volt age laser be...

Page 119: ...ification result 0 Others 1 AR330DR AR336DR AR336DM ARdR23 10mm 2 AR330DM ARDR17 3 x 4 x 3mm 3 AR400DR AR400DM 15mm 5 AR500DR AR500DM ARDR25 5mm As other models except AR 501 505 do not recognize 5mm marking 0 is displayed at that time GR_BS Main charger grid voltage level 1 DV_BS Developing bias voltage level 1 Display 1 Sim 8 1 8 2 Set voltage actual output voltage including corrected amount LD_...

Page 120: ...SIM 44 5A PROCON TARGET Target image reference density level in developing bias voltage correction Equivalent to SIM 44 4 4 in drum type B 58 Be sure to set to the specified value Note Be sure to set to the specified value If not the print im age density may be disturbed 46 46 2 Purpose Adjustment Function Purpose Used to adjust the copy density in the copy mode bi nary multi value auto character ...

Page 121: ...Press the ENTER key or the PRINT button The value entered in procedure 2 is set When the PRINT button is pressed copying is performed To customize the print density for the density level display value ac cording to the user s request use this simulation AR 250 280 281 285 286 287 335 336 337 AR 405 407 AR 501 505 507 46 10 Purpose Adjustment Function Purpose Used to adjust the print density for ea...

Page 122: ...87 3X1 337 4XX 250 XX6 5XX series Item Picture quality Density Operation Procedure 1 Select the print mode with key or key The display of the set value is highlighted 2 Enter the adjustment value with the 10 key 3 Press the OK key or the PRINT key The value entered in procedure 2 is set If the PRINT key is pressed copying is performed With the following setting the density gradient g can be change...

Page 123: ...scan ning direction sub scanning direction Section ICU Item Picture quality Operation Procedure 1 Select the adjustment mode with keys 2 Enter the adjustment value with the 10 key 3 Press the OK key The value entered in procedure 2 is set a Sub scan direction magnification ratio SCAN The horizontal print magnification ratio in the paper transport direction of the image is adjusted by changing the ...

Page 124: ... lead edge void area is changed by about 0 17mm about 0 21mm for AR 4XX series about 0 24mm for AR 5XX series Note The value of RRC A must be properly set in advance to this ad justment IMAGE LOSS This set value timing adjustment value is used to determine the lead edge image loss and the image lead edge reference position by using the scan image lead edge position set with RRC A Effective print d...

Page 125: ... Same as SIM 50 1 AR 250 280 281 285 286 335 336 405 501 505 This simulation is used to automatically adjust the image loss the void area and the image position by directly entering the paper lead edge and the image shift in the unit of 0 1mm in 400 200 for the SPF copy a Distance Document table mode 400 up to the scale of 10mm from the image lead edge a L3 b Distance from the paper lead edge to t...

Page 126: ...stment with SIM 60 1 2 To use the 0C lead edge void quantity 2 Set the image loss quantity LOSS RSPF to a desired value 0 99 0 1 mm step 3 Adjust the original scanning start position RSPF SIDE1 RSPF SIDE2 so that the actual copy image loss quantity is as speci fied in procedure 2 0 99 0 1 mm step 4 Adjust the rear edge void quantity DEN B 0 99 0 1 mm step 5 Adjust the rear edge image loss quantity...

Page 127: ... of 10mm RSPF mode When the image lead edge position varied depending on the copy magnification ratio change the set value D LOSS RSPF Lead edge image loss RSPF mode 1 5 to 3 0mm The greater the set value is the greater the image loss is G REAR LOSS RSPF Rear edge image loss RSPF mode The greater the set value is the greater the image loss is 50 10 Purpose Adjustment Function Purpose Used to adjus...

Page 128: ...iming is changed by about 1 0msec AR 250 280 281 285 286 287 335 336 337 405 407 Default 310 AR 501 505 507 Default 283 51 2 Purpose Adjustment Function Purpose Used to adjust the contact pressure of paper onto the resist roller in each section copier paper feed section duplex paper feed section SPF paper feed section When the print image position varies greatly for the pa per or when a lot of pap...

Page 129: ... feed section Manual paper feed cassette 1 cassette 2 duplex module desk cassette 1 desk cassette 2 desk cassette 3 LCC AR 501 505 507 Section Image process Item Operation Operation Procedure 1 When this simulation is executed the current set value is displayed At that time the item A H can be selected with keys and the set value can be changed with the 10 key 2 When and and OK keys are pressed th...

Page 130: ... 53 1 Purpose Adjustment Function Purpose Used to adjust the document stop position in each op eration mode of ADF RADF Target model AR 250 280 285 335 405 407 Section ADF RADF Item Operation Operation Procedure 1 Select the adjustment mode with keys 2 Enter the adjustment value with the 10 key 3 Press the OK key The value entered in procedure 2 is set This is used to set the document transport be...

Page 131: ...al display After completion of the adjustment the adjustment result is dis played with the adjustment item remained highlighted Normal end The menu of Fig 4 is displayed for 3 sec then the menu of Fig 5 is displayed to complete the adjustment procedure The adjustment result data is displayed with numerical figures Abnormal end The menu of Fig 6 is displayed IN this case check the tray guide po sit...

Page 132: ... Operation Procedure 1 Press the EXECUTE key The scanner unit is started 2 After completion of check operation the result is displayed with OK or NG Used to check whether the sync signal HSYNC is normally out putted or not by operating the laser exposure unit laser motor rotation laser emission 61 2 Purpose Adjustment Function Purpose Used to adjust the scanner exposure laser power ab solute value...

Page 133: ...ult value 6 AR 405 501 505 Set all the values to the default value 5 AR 507 Set default value 5 62 62 1 Purpose Setting Data clear Function Purpose Used to format the hard disk Models with the hard disk installed only Section Memory Item Others Operation Procedure 1 Press the EXECUTE key The display for reconfirmation to clear or not is shown 2 Select YES NO to format YES Formatting is performed N...

Page 134: ...op eration check 2 After completion of the read write operation check the result is displayed with OK or NG If NG is displayed it means a hard disk trouble 63 63 1 Purpose Operation data output Check Display Print Function Purpose Used to check the result of shading correction The shading correction data are displayed Section Scanner Exposure Item Operation Operation Procedure Used to display the ...

Page 135: ...re quality mode 4 ALL 1BY2 H 1 Auto 5 ALL 1BY3 V 2 Character 6 ALL 1BY3 H 3 Character Photo 7 ALL 1BY4 V 4 Photo 8 ALL 1BY4 H E Paper feed source select 9 ALL 1BY5 V 1 Manual 10 ALL 1BY5 H 2 Upper cassette 11 ALL 2BY2 V 3 Lower cassette 12 ALL 2BY2 H 4 Desk top cassette 13 ALL 2BY3 V 5 Desk middle cassette 14 ALL 2BY3 H 6 Desk bottom cassette 15 BLACK 1 5 7 LCC 16 GRAY SCALE 120 4 V 3 4 F Duplex p...

Page 136: ...are displayed in as well as the coordinate val ues of each point It is based on the coordinates set with SIM 65 1 67 67 1 Purpose Operation test check Function Purpose Used to check the printer PWB memory operation read write When replacing the PWB with a new one this check must be performed Section Printer Item Data Operation Procedure 1 When SIM 67 1 menu is displayed the operation check of all ...

Page 137: ... 335 336 337 501 505 507 Default 1 AR 405 407 2 When the ON key is pressed the set value set in procedure 1 is set AR 250 280 281 285 286 287 335 336 337 501 505 507 AR 405 407 67 12 Purpose Data transfer Copy Function Purpose Used to write data into the printer flash memory Section Printer Item Picture quality Operation Procedure 1 With the power OFF change the printer PWB jumper connection to al...

Page 138: ...rformed 2 The result of rewriting is displayed with OK or NG Note In case of an error ERROR Exit sub Menu is displayed In that case press the interrupt key to exit from SIM 67 14 mode If the machine still waits for date from PC stop data sending 4 Change the jumper connection of the printer PWB again to disable writing to the flash memory 67 15 Purpose Operation test check Function Purpose Used to...

Page 139: ...rocedure 1 To clear data press the EXECUTE key Clear area 0x8f060000 0x8f07ffff 2 The confirmation menu is displayed to confirm whether the AR NS1 area data in the Flash ROM are cleared or not YES key Clear NO key Not clear 3 During clearing data NOW DOING is displayed No key entry is accepted during clearing 4 After normal completion END is outputted In case of any trouble NG is outputted When th...

Page 140: ...e replaced by user about every 40 K Optical section Mirror base unit Mirror Pulley Copy lamp unit Refractor Mirror Rail Rail Glass Table glass Dust proof glass White reference glass Scanner Lens Sensors Drive belt Drive wire OC OC Paper feed section Manual feed tray Rollers Note 1 Torque limitor Note 1 Paper tray Rollers Note 1 Brake spring Torque limitor Transport section Transport Transport roll...

Page 141: ... K Optical section Mirror base unit Mirror Pulley Copy lamp unit Refractor Mirror Rail Rail Glass Table glass Dust proof glass White reference glass Scanner Lens Sensors Drive belt Drive wire OC OC Paper feed section Manual feed tray Rollers Note 1 Torque limitor Note 1 Paper tray Rollers Note 1 Brake spring Torque limitor Transport section Transport Transport rollers Resist roller Suction Suction...

Page 142: ... Dust proof glass OC RSPF glass Rails Drive belt Drive wire Pulley Filters Paper feed section Paper feed rollers manual 550 cassette Note 1 500 cassette brake spring Torque limiter 500 cassette Torque limiter manual Note 1 TC TC paper guide unit Suction Suction belt Separation lamp Newly provided Transport section PS follower roller Paper exit reverse section Transport rollers Paper exit follower ...

Page 143: ...ion pawl 4 Lower heat roller 5 Upper heat roller 6 Upper heat roller gear L Two tray paper exit unit 1 Paper exit transport roller M One tray paper unit 1 Paper exit roller 2 Paper exit transport roller N PCU AC power High voltage power Main motor 1 PCU AC power High voltage power Main motor O Major drive unit 1 Major drive unit P Lift up unit 1 Lift up unit O RSPF 1 Paper feed section 2 Transport...

Page 144: ... 125K For attachment position refer to DISASSEMBLY AND ASSEMBLY Replace 160 K 180 K 250K For attachment position refer to DISASSEMBLY AND ASSEMBLY 2 DSD collar Clean 80 K 90 K 125K 3 DV side seal F Check 80 K 90 K 125K Replace 160 K 180 K 250K For attachment position refer to DISASSEMBLY AND ASSEMBLY 4 DV side seal R Check 80 K 90 K 125K Replace 160 K 180 K 250K For attachment position refer to DI...

Page 145: ...1 2 3 4 5 6 1 No Name Work item Cycle Remark AR 250 280 281 285 286 287 335 336 337 AR 405 407 AR 501 505 507 1 Drum Check 80 K 90 K 125K Installed when shipping Alldestinations Replace 160 K 180 K 250K Execute SIM 24 7 after replacement After replacing the OPC drum execute SIM 24 7 to clear the counter When installing the OPC drum apply starting powder UKOG 0088CSZZ 8 6 7 13 2000 ...

Page 146: ...ch the seat section 1 3 3 3 2 4 1 4 3 3 1 2 6 5 2 3 4 7 7 No Name Work item Cycle Remark AR 250 280 281 285 286 287 335 336 337 AR 405 407 AR 501 505 507 1 Cleaner blade Replace 80 K 90 K 125K 2 Drum mark sensor Clean 80 K 90 K 125K After cleaning perform SIM 44 2 3 Drum density sensor Clean 80 K 90 K 125K After cleaning perform SIM 44 2 4 Drum separation pawl unit Replace 80 K 90 K 125K Change th...

Page 147: ...g on the MC holder come on a same line Tighten screw a then tighten screw b 2 1 3 b a 2 Hallmark 1mm 1 2 1 No Name Work item Cycle Remark AR 250 280 281 285 286 287 335 336 337 AR 405 407 AR 501 505 507 1 Charging plate Saw tooth Replace 80 K 90 K 125K 2 Screen grid Replace 80 K 90 K 125K 8 8 7 13 2000 ...

Page 148: ...retch the wire so that the tension spring length is as shown above Securely put the charger wire in the groove 1 1 2 1 10 0 5mm 1 2 3 No Name Work item Cycle Remark AR 250 280 281 285 286 287 335 336 337 AR 405 407 AR 501 505 507 1 Charger wire TC AC Replace 80 K 90 K 125K 2 Charger case MC TC AC Clean 80 K 90 K 125K 3 Separation lamp Clean 125K 7 13 2000 8 9 ...

Page 149: ... D Scanner unit Optical system 1 Table glass AR 250 280 281 285 286 287 335 336 337 405 407 AR 501 505 507 Table glass installing direction Install the table glass so that the white marking on the glass is in the paper feed direction rear side 2 White reference glass SPF RSPF scan glass AR 250 280 281 285 286 287 335 336 337 405 407 AR 501 505 507 1 2 3 1 1 2 3 8 10 7 13 2000 ...

Page 150: ...When removing the CCD unit mark the installing position When installing again perform the main scanning direction magni fication ratio adjustment CCD unit installing position adjustment described above 4 Copy lamp Note for assembling the copy lamp unit Shift the copy lamp unit to the paper exit side and fix it with the harness guide so that the distance from the lower frame is about 24 2mm 25 30mm...

Page 151: ... No Name Work item Cycle Remark AR 250 280 281 285 286 287 335 336 337 AR 405 407 AR 501 505 507 1 Reflector Clean 80 K 90 K 125K 2 Mirror Clean 80 K 90 K 125K 7 Rails No Name Work item Cycle Remark AR 250 280 281 285 286 287 335 336 337 AR 405 407 AR 501 505 507 1 Rails Lubricate 80 K 90 K 125K 1 2 1 2 AR 280 285 335 AR 250 281 286 287 336 337 405 407 501 505 507 2 1 2 1 1 1 8 12 7 13 2000 ...

Page 152: ... reference glass OC Clean 80 K 90 K 125K 3 RSPF glass Clean 125K 9 Scanner section No Name Work item Cycle Remark AR 250 280 281 285 286 287 335 336 337 AR 405 407 AR 501 505 507 1 Lens Clean 80 K 90 K 125K Do not use screws 2 Sensors Clean 80 K 90 K 125K 3 Drive belt Check 80 K 90 K 125K 4 Drive wire Check 80 K 90 K 125K 1 2 3 1 2 2 4 4 3 7 13 2000 8 13 ...

Page 153: ...AR 250 280 281 285 286 287 335 336 337 405 407 AR 501 505 507 Screw of 1 1 and that of 1 2 are different from each other 1 HD unit 2 ICU PWB 1 1 1 2 1 1 1 2 1 1 2 1 1 1 2 2 1 1 1 2 1 1 1 2 2 2 2 3 3 4 5 5 8 14 7 13 2000 ...

Page 154: ...e three points a b and c are securely in positions If not printing errors may occur Do not open the LSU cover top plate 1 Laser scanner unit 1 2 4 3 1 2 4 3 AR 250 280 281 285 335 336 337 AR 405 501 505 507 1 No Name Work item Cycle Remark AR 250 280 281 285 286 287 335 336 337 AR 405 407 AR 501 505 507 1 Dust proof glass Clean 80 K 90 K 125K 7 13 2000 8 15 ...

Page 155: ...80 281 285 286 287 335 336 337 AR 405 407 AR 501 505 507 1 Rollers Clean 80 K 90 K 125K Check 80 K 90 K 125K Replace 40 K or 2 years 40 K or 2 years 40K or 2 years Reference manual paper feed port counter 2 Torque limiter Check 80 K 90 K 125K Replace 120 K or 2 years 120 K or 2 years 120K or 2 years Reference manual paper feed port counter 8 16 7 13 2000 ...

Page 156: ...H 500 tray paper unit 1 Tray unit 2 Tray paper feed unit AR 250 280 281 285 286 287 335 336 337 405 407 AR 501 505 507 1 1 2 2 1 1 1 1 1 7 13 2000 8 17 ...

Page 157: ...ars 80 K or 2 years 80K or 2 years Reference paper fed port counter I Paper transport section 1 Paper transport section No Name Work item Cycle Remark AR 250 280 281 285 286 287 335 336 337 AR 405 407 AR 501 505 507 1 Resist roller Clean 80 K 90 K 125 K 2 Transport rollers Clean 80 K 90 K 125 K 3 Rollers Clean 80 K 90 K 125 K 2 2 3 3 1 2 2 3 3 4 3 1 2 2 8 18 7 13 2000 ...

Page 158: ...ng the belt install so that the arrow mark on the belt faces in the paper feed direction No Name Work item Cycle Remark AR 250 280 281 285 286 287 335 336 337 AR 405 407 AR 501 505 507 1 Suction belt Clean 80 K 90 K 125K 2 Separation lamp Check 125K 1 2 3 4 2 1 1 2 7 13 2000 8 19 ...

Page 159: ...ery high temperature When han dling it be careful of burning 1 Thermistor 2 Upper fusing separation pawl Put the spring on the side of 1 1 3 2 1 1 2 3 3 4 4 5 6 AR 280 285 335 only 1 2 AR 280 285 335 only 1 2 3 3 AR 280 285 335 only 8 20 7 13 2000 ...

Page 160: ... separation pawl 4 Lower heat roller 5 Upper heat roller 4 3 2 1 4 AR 280 285 335 only 1 1 2 2 AR 280 285 335 only 1 2 1 2 2 1 2 AR 280 285 335 only AR 280 285 335 only 6 1 1 1 1 2 2 AR 280 285 335 only 7 13 2000 8 21 ...

Page 161: ...roller Clean 80 K 90 K 125K Replace 160 K 180 K 250K 3 Upper separation pawl Replace 80 K 90 K 125K 4 Lower separation pawl Replace 80 K 90 K 125K 5 Insulation bush Check 80 K 90 K 125K 6 Thermistor Check 80 K 90 K Clean 125K 7 Upper heat roller gear Lubricate 80 K 90 K 125K Replace 160 K 180 K 250K 8 Gears Lubricate 80K 90 K 125K When assembling the upper frame and the lower frame press the upper...

Page 162: ...t 1 Paper exit transport roller 2 1 1 1 1 1 1 1 1 1 1 2 2 No Name Work item Cycle Remark 1 Transport rollers Clean 80 K 2 Paper exit follower roller inner surface Lubricate 80 K 2 2 2 2 2 2 2 2 2 1 1 1 1 1 2 2 2 7 13 2000 8 23 ...

Page 163: ...M One tray paper unit 1 Paper exit roller AR 501 505 507 2 Paper exit transport roller 2 2 1 2 2 2 2 2 3 1 2 8 24 7 13 2000 ...

Page 164: ...125K 3 Curl correction roller Check 125K Change 250K 4 Transport paper guides Clean 125K N PCU AC power High voltage power Main motor Do not turn the flywheel manually Otherwise the gear may be broken 1 PCU AC power High voltage power Main motor AR 250 280 281 285 286 287 335 336 337 405 407 AR 501 505 507 The PCU AC power the high voltage power and the main motor can be removed by removing the sc...

Page 165: ... 280 281 285 286 287 335 336 337 405 407 AR 501 505 507 No Name Work item Cycle Remark AR 250 280 281 285 286 287 335 336 337 AR 405 407 AR 501 505 507 Gears Lubricate 80 K 90 K 125K Belts Check 240 K 270 K 250K 8 26 7 13 2000 ...

Page 166: ...AR 250 280 281 285 286 287 335 336 337 405 407 AR 501 505 507 Each drive unit can be removed by removing the screw shown with the arrow 7 13 2000 8 27 ...

Page 167: ... 335 336 337 405 407 Note for assembly Be sure to attach the flywheel to inside of the guide Attach so that the arrow faces the rotating direction P Lift up unit Q RSPF 1 1 1 2 1 3 1 2 2 2 2 2 2 3 1 2 3 3 2 1 4 4 8 28 7 13 2000 ...

Page 168: ...ler Check 125 K 2 Separation pad Check 125 K 3 Paper feed roller Check 125 K 4 Resist roller Clean 125 K 5 Paper exit roller Clean 125 K Wipe with alcohol for cleaning 6 Transport roller Clean 125 K 7 Exposure section Clean 125 K Sensors Clean 125 K Blow air for cleaning 7 13 2000 8 29 ...

Page 169: ...oller low temperature detection HL2 PCU H5 01 3 continuous POD1 not reaching JAM detection PCU 02 Fusing thermistor abnormality PCU L1 00 Scanner feed trouble PCU Trouble code Content of trouble Remark Trouble detection L3 00 Scanner return trouble PCU L4 01 Main motor lock detection PCU L6 10 Polygon motor lock detection ICU L8 01 No full wave signal PCU 02 Full wave signal width abnormality PCU ...

Page 170: ...ormality Check and remedy Check installation of the ICU PWB SIMM Check the SIMM capacity with SIM 22 10 Replace the ICU PWB SIMM Trouble code Description Main code Sub code E7 02 Content Laser trouble Detail BD signal from LSU kept at OFF or ON Cause Connector to LSU or harness inside LSU disconnected or wire broken Polygon motor improperly rotating Laser home position sensor improperly positioned...

Page 171: ...dy Check the jogger motor operation with SIM 3 3 Trouble code Description Main code Sub code F1 02 Content Finisher transport motor abnormality Detail Transport motor drive trouble Cause Motor lock Check and remedy Check transport motor operation with SIM3 3 03 Content Sorter guide bar oscillation motor trouble Detail Sorter guide bar oscillation motor drive abnormality Cause Motor lock Motor rota...

Page 172: ...xit paddler solenoid abnormality Tray 3 paper exit paddler HP sensor abnormality Finisher control PWB trouble Check and remedy Operate the transport motor with SIM 3 3 and turn on T3PDSL to check that tray 3 paddler operates Check T3PDHP sensor with SIM 3 2 Trouble code Description Main code Sub code F1 50 Content Non support trouble in automatic detection of option connection Sorter finisher Deta...

Page 173: ...D does not turn on within the specified time Cause UPED or ULUD defective Upper cassette lift up motor defective Improper connection of harness between PCU PWB lift up unit and paper feed unit Check and remedy Check UPED ULUD and their harness and connector Check lift up unit Trouble code Description Main code Sub code F3 22 Content Copier bottom stage CS lift up trouble Detail LPED does not turn ...

Page 174: ...ith SIM14 Trouble code Description Main code Sub code H4 00 HL1 01 HL2 Content Heat roller low temperature detection Detail The temperature does not reach the preset value within the specified time 3 min in usual modes 5 min in curl correction mode after the power relay is turned on Cause Thermister defective Heater lamp defective Control PWB defective Thermostat defective AC power supply defectiv...

Page 175: ...connection or improper connection of the connector of the PCU PWB and the power PWB harness PCU PWB trouble Power unit trouble Check and remedy Check connection of the harness and connector Replace the power unit Trouble code Description Main code Sub code U2 00 Content EEPROM read write error Detail EEPROM version error Error in writing into EEPROM Cause EEPROM defective Uninitialized EEPROM is i...

Page 176: ...efective Improper connection of sensor harness inside RADF RADF control PWB defective Check and remedy Check resist sensor detection with SIM2 2 Check sensor harness inside RADF Trouble code Description Main code Sub code U5 02 Content RADF eject inversion sensor trouble Detail RADF eject inversion sensor detection trouble Cause Defective sensor Improper connection of sensor harness inside RADF RA...

Page 177: ...trol PWB defective Check and remedy Check transport motor operation with SIM4 6 Trouble code Description Main code Sub code U6 20 Content LCC communication trouble Detail LCC communication trouble Error when power is turned on or in communication line test after exiting SIM Cause Connector harness improper connection or disconnection LCC control PWB trouble Control PWB PCU trouble Malfunction by n...

Page 178: ...P server is not found Cause Network Cable connection failure Network setup failure SMTP server FTP server NST trouble Check and remedy 1 Check that the Network Cable is inserted properly 2 Check that the connected network supports TCP IP protocol 3 Check from the Web Page that the Primary Secondary E mail Server Address or the Destination FTP server Desktop PC address are properly set 4 If the abo...

Page 179: ... copy inhibition command reception Detail Copy inhibition command received from RIC host Cause Judged by the host Check and remedy Notice to the host Content Auditor not ready 3 Jam Cause Code Classification Code Contents Copier body Paper feed system TRAY2 Tray 2 paper feed jam PFD not reached PFD_ND1 PFD not reached jam Desk tray 1 feed paper PFD_ND2 PFD not reached jam Desk tray 2 feed paper PF...

Page 180: ...DPPD3_S DPPD3 remaining jam Classification Code Contents Desk DESK1 Desk tray 1 paper feed jam DPOD1 not reached DESK2 Desk tray 2 paper feed jam DPOD2 not reached DPOD1_N Desk DPOD1 not reached jam DPOD2_N Desk DPOD2 not reached jam DPOD1_S Desk DPOD1 remaining jam DPOD2_S Desk DPOD2 remaining jam LCC LCC LCC paper feed jam LPFD not reached LPFD_S LCC unit LPFD remaining jam AR FN1 AR FN1N AR FN3...

Page 181: ...er beam power corresponding to the main charger grid voltage to maintain the constant voltage Immediately after correction of the main charger grid voltage 1 5 Main charger grid voltage correction 1 Corrects a decrease in the charging voltage due to the OPC drum membrane decrease maintains the correct density of print and prevent against background copy Specified rotating time of the OPC drum AR 2...

Page 182: ...eterioration of photo sensitivity due to deterioration of OPC drum is corrected by adjusting the laser beam power according to the OPC drum rotating time operation time to maintain the correct density print 4 Main charger grid voltage correction 1 The main charger grid voltage is increased according to deterioration of the OPC drum to maintain the proper density print and prevent against backgroun...

Page 183: ...condition of 1 as follows and make three toner image patches similarly to 1 Contents of change Change the three developing bias voltages of correction for making toner image patches to Vdbc n 1 a Vdbc n 2 a and Vdbc n 3 a and execute 1 and 2 a 50V Repeat the above operation until the condition of 2 is satisfied n Number of toner patch forming 3 toner image patches are made at once The correction o...

Page 184: ...oper shows an inclination of overtoning with age To prevent against this the reference toner concentration control level is changed according to the situation to maintain the specified toner concentration level b Details of operation When the developer rotation time SIM 44 9 DEVE MIXING TIME reaches A x 1000sec the reference toner concentration level set with SIM 25 2 is increased by D count After...

Page 185: ...liminary paper feed end 4 First page paper feed start 5 Second page preliminary paper feed start 6 Second page preliminary paper feed end First page paper feed end 7 Second page paper feed start First page paper exit end 8 Second page paper exit start 9 Second page paper exit end b Duplex operation 1 Document set 2 pages 10 5 7 13 2000 ...

Page 186: ...cond page preliminary paper feed start 6 First page paper feed end Front 7 First page reverse start 8 First page reverse end 9 First page paper feed start Back Second page preliminary pa per feed resume 10 First page paper feed end Back 11 Second page preliminary paper feed resume First page paper exit start 7 13 2000 10 6 ...

Page 187: ...he following three ways 1 Document size detection by the document set tray When documents are set in the document set tray the size is de tected to enable the automatic selection of the suitable paper and the copy magnification ratio according to the detected size When mixed sizes of documents are set the max size is detected The document width is detected by TRVR size volume and the document leng...

Page 188: ...t width detected by the size volume TRVR the document size is identified The number of pulses of the paper feed motor AMOT and the transport motor FMOT during the time interval between A and B is counted 3 Document size detection by the read sensor RDS This detection method supplements an incompleteness of document size detection on the document set tray when documents of same width but different ...

Page 189: ... SUB are set with a simulation Tandem copy cannot be selected from SUB AR 337 AR 407 AR 507 Tandem copy start conditions When the tandem function is set MAIN goes into the READY state even though SUB is in the following conditions State of SUB SUB display after starting Paper empty Paper supply message Paper size wrong Paper check message Cover open Cover open message Jam Jam map display Pre heat ...

Page 190: ...of confidential print data Password entry is required Cancel of confidential print during printing by means of the C key Invalid during recovery from pre heat 3 The following operations cannot be performed during confidential printing Changing the environment setup by means of the environment setup key Command of continuous output in a different size or from a differ ent tray For confidential prin...

Page 191: ...omple tion of output copy print and before deleting the data in the HDD the new data is overwritten to the former data Therefore the data can be read by removing the HDD from the ma chine and the confidentiality is not kept Therefore the data in the HDD is deleted after completion of output A Security mode operation 1 Process after completion of output Every time when an output is completed the da...

Page 192: ...ting From field No Destination Profile Setting No of destinations About 100 Scan Profile Setting Changeable by the operation panel of the machine Subject Text Mail title and text Scan to e Mail Initial setting 7 languages of the same contents E MAIL title Title can be entered B Features and functions 1 Image file distribution The network scanner system allows to send files of scanned image data to...

Page 193: ...OW When toner LOW is detected for the first time If toner LOW is detected when the power is turned ON or reset checking is made again 3 Toner Empty ADD TONER When toner empty is detected for the first time If toner empty is detected when the power is turned ON or reset checking is made again 4 Paper Empty LOAD PAPER XXX When paper empty is detected for the first time If paper empty is detected whe...

Page 194: ......

Page 195: ...yppiin Hävitä käytetty paristo valmistajan ohjeiden mukaisesti ATTENTION Il y a danger d explosion s il y a remplacement incorrect de la batterie Remplacer uniquement avec une batterie du même type ou d un type équivalent recommandé par le constructeur Mettre au rebut les batteries usagées conformément aux instructions du fabricant VARNING Explosionsfara vid felaktigt batteribyte Använd samma batt...

Page 196: ... Acknowledgments Microsoft Windows MS DOS and Windows NT are trademarks of Microsoft Corporation in the U S A and other countries Macintosh Power Macintosh Mac OS LaserWriter and AppleTalk are registered trademarks of Apple Computer Inc IBM PC AT and PowerPC are trademarks of International Business Machines Corporation Pentium is a registered trademark of Intel Corporation PCL is a trademark of th...

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