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  SSD •  9.801-194.0  •   Rev.  12/13

29

  

PRESSURE W

ASHER

 

OPERA

TOR’S MANU

AL

  

PUMP ASSEMBLIES PARTS LIST

  ITEM  PART NO.  DESCRIPTION 

QTY

  H030  8.918-429.0  Hose, 3/8" Pressure 

60"

  H080  9.802-254.0  Hose,  1/2"  Push-On 

19"             

  H081  9.802-151.0  Swivel, 1/2" JIC Fem,  
    

Push-On 

2

  H090  8.711-653.0  Hose, 3/8" Pressure 

16"

  P01  9.802-346.0  Pump, KT 6035   

1

  P011  9.803-042.0  Screw, Pump  

4

  P012  9.803-042.0  Washer, Lock, Pump 

4

  P013  9.802-132.0  Elbow, 3/4" JIC x 1/2" 90° 

1

  P03  9.803-050.0  Tee, 1/2" with 1/8" Hole,  
    

Street 

1

  P04  9.802-131.0  Elbow, 1/2" JIC, 1/2", 90° 

1

  P05  8.706-955.0  Hose Barb, 1/4" Barb x 1/8" 
  

 

 

ML Pipe, 90° 

2

  P09  9.803-013.0  Weldment, Pump Rail,  
    

Wide 

1

  P10  6.390-126.0  Clamp, Hose 

1

  P11  8.706-958.0  Hose Barb, 1/4" Barb x 1/4" 
  

 

 

ML Pipe, 90° 

1

  P12  9.802-187.0  Valve, Steam   

1

  P13  9.802-039.0  Elbow, 1/2" JIC x 3/8"  
 

 

 

MPT Street 

1

  P14  8.706-234.0  Tee, 3/8" Street 

1

  P16  8.706-120.0  Nipple, 3/8" x 1/4",  
 

 

 

Hex Steel 

1

  U01  8.750-299.0  Unloader, VRT 3, 8 GPM  
 

 

 

@ 4500 PSI 

1

  U02  9.802-869.0  Block Unloader,  
 

 

 

1/2" x 1/2", Brass 

1

  U021  9.802-731.0  Bolt, 3/8" x 3" 

2

  U03  9.802-013.0  Nipple, 1/2" x 2-1/2",  
 

 

 

Galv. SCH 80 

1

  U031  9.802-043.0  Elbow, 1/2" FNPT x 1/2"  
    

MJIC 

1

  U04  9.802-038.0  Nipple, 1/2" JIC, 1/2" Pipe  

1

  U05  9.802-041.0  Elbow, 3/8", Street, 45° 

1

  U051  9.802-036.0  Nipple, 1/2" MJIC x 3/8" 
    

NPT 

1

  U07  9.802-048.0  Swivel, 1/2" JIC Female,  
 

 

 

3/8" Male 

1

  U08  9.802-133.0  Elbow, 1/2" JIC x 3/8", 45° 

1

  U09  8.707-254.0  Pump Protector, 3/8" PTP  

1

LEGEND

G = Generator
R = Controls

E = Engine
N = Final Assembly

L  = Fuel Tank
F = Frame

X = Battery Box
T = Float Tank

B = Beltguard
H = Hose

W= Power Platform
U = Unloader

P = Pump
C = Coil

Summary of Contents for SSD-603567E

Page 1: ...01 194 0 OPERATOR S MANUAL SSD To locate your local Shark Commercial Pressure Washer Dealer nearest you visit www sharkpw com MODEL ORDER SSD 603567E 1 110 586 0 SSD 603567E G 1 110 587 0 98011940 1 LISTED ...

Page 2: ......

Page 3: ...structions 9 Detergents Cleaning Tips 10 Shut Down Clean Up 11 Storage 11 Maintenance 12 14 Troubleshooting 15 18 Preventative Maintenance Oil Change Chart 19 Exploded View 20 21 Exploded View Parts List 22 24 Hose and Spray Gun Assembly Parts List 25 Platform Isolator Exploded View Parts List 26 27 Pump Assemblies Exploded View 28 Pump Assemblies Parts List 29 Control Box Exploded View Parts List...

Page 4: ...ch what you are doing WARNING KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING WARNING Keep wand hose and water spray away from electric wiring or fatal electric shock may result 4 All installations must comply with local codes Contact your electri cian plumber utility company or the selling distributor for specific details WARNING EAR PROTECTION MUST BE WORN WARNING Thismachineexceeds 85 db appropria...

Page 5: ...gh the pump 22 Never run pump dry or leave spray gun closed longer than 1 2 minutes IMPORTANT SAFETY INFORMATION In an overfilling situation additional precautions are necessary to ensure that the situation is handled in a safe manner WARNING Risk of injury Disconnect battery ground terminal before servicing 8 When in use do not place machine near flammable objects as the engine is hot 9 Oil burni...

Page 6: ...off and open spray gun to al low water to cool below 100 before stopping the machine Then open the spray gun to relieve pres sure Failure to properly cool down or maintain the heating coil may result in a steam explosion 26 Do not overreach or stand on unstable support Keep good footing and balance at all times 27 Do not operate this machine when fatigued or under the influence of alcohol prescrip...

Page 7: ...releases pressure when spray gun trigger is released High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun Pressure Nozzle Inserted into wand quick coupler to develop pressure Adjustable Thermostat Prevents water tempera ture from exceeding high temperatures Is not used to maintain constant temperature setting High Pressure Hose Wand Spray Gun Trigger Saf...

Page 8: ...tergent oil STEP 6 Connect the garden hose to pump water inlet Inspect inlets CAUTION Do not run the pump without water or pump damage will result STEP 2 Pull the spring loaded collar of the wand coupler back to in sert your choice of pressure nozzle Safety Latch Spray Gun High Pressure Hose Wand Pressure Nozzle Dipstick Water Inlet Pump Discharge Fitting STEP 4 Connect the high pressure hose to t...

Page 9: ...ut turn key to start second position Do not hold key in start position longer than five 5 seconds or starter motor will be damaged STEP 4 Before installing pres sure nozzle trigger spray gun to eliminate trapped pressure Then run machine allowing water to flush through the system until clear STEP 5 With spray gun and wand pointed away from you or anybody else insert pressure nozzle into quick coup...

Page 10: ...ce for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not allow deter gent to dry on surface If surface appears to be drying simply wet down surface with fresh water If needed use brush to remove stubborn dirt Rinse from top to bottom in an even sweeping motion keeping the s...

Page 11: ...fuel preservative add mix such as STA BIL per the manufacturer recommendations 3 Start and operate the engine at 3 4 speed for 5 10 minutes 4 Stop the engine allow to cool enough to safely drain the engine oil as shown Re install the oil drain plug 5 Refill the engine with standard recommended lu bricating oil 6 Drain the fuel tank Remove the fuel filter Install a new fuel filter 7 Carefully clean...

Page 12: ...d at the factory before shipping Occasional adjustment of the unloader may be necessary to maintain correct pressure Adjusting Unloader Valves Tampering with the factory setting may cause personal injury and or property damage and will void the manufacturer s warranty Winterizing Procedure Damage due to freezing is not covered by warranty Adhere to the following cold weather procedures when ever t...

Page 13: ...ops turning off the electrical current to the fuel solenoid The solenoid then closes shutting off the supply of fuel to the combustion chamber Controlling the flow of fuel in this way gives an instantaneous burn or no burn situation thereby eliminating high and low water temperatures and the combustion smoke normally associated with machines incorporating a spray gun Periodic inspection to insure ...

Page 14: ... be obtained then repeat the above procedure on the air band setting Shark Clear Flame Oil Burner Burner Air Adjustment The oil burner on this machine is preset for operation at altitudes below 1000 feet If operated at higher altitudes it may be necessary to adjust the air band for a 1 or 2 smoke spot on the Bacharach scale To adjust start machine and turn burner ON Loosen two locking screws found...

Page 15: ...it Obstruction in spray nozzle Remove obstruction Leaking pressure control valve Rebuild or replace as needed Slow engine RPM Set engine speed at proper specifications Pump sucking air Check water supply and possibility of air seepage Valves sticking Check and clean or replace if necessary Unloader valve seat faulty Check and replace if necessary BURNER WILL NOT LIGHT Little or no fuel Fill tank w...

Page 16: ...ce if needed FLUCTUATING PRESSURE Valves worn Check and replace if necessary Blockage in valve Check and replace if necessary Pump sucking air Check water supply and air seepage at joints in suction line Worn piston packing Check and replace if necessary Gasoline engine altitude The gasoline engine is preset for operation at altitudes below 1000 feet above sea level If operated at higher altitudes...

Page 17: ...s Check detergent lines for holes Defective temperature switch Replace Incorrect fuel nozzle size Call Dealer Insufficient water supplied Check water G P M to machine Restricted water flow Check nozzle for obstruction proper size PUMP NOISY Air in suction line Check water supply and connections on suction line Broken or weak inlet or discharge valve springs Check and replace if necessary Excessive...

Page 18: ...ergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air Check water supply and possibility of air seepage Valves sticking Check and clean or replace if necessary Nozzle incorrectly sized Check and replace if necessary See serial plate for proper size Unloader v...

Page 19: ... the life of your pressure washer Perform maintenance more often under severe conditions Check pump oil level before first use of your new pressure washer Change pump oil after first 50 hours and every 3 months or 500 hours thereafter Use SAE 30 weight oil non detergent PREVENTATIVE MAINTENANCE Maintenance Operation Every 8 Hrs or Daily 25 Hrs or Weekly 50 Hrs or Monthly 100 Hrs or Yearly Yearly C...

Page 20: ...1 L05 L06 L06 L05 X01 X05 R070 R071 X00 L03 F00 X04 X02 H050 H051 H052 For Detail See Float Tank Illus Reversed View Of Label B03 X03 X03 B05 B04 For Detail See Platform Isolator Illus R103 R104 R105 R106 R107 LEGEND G Generator R Controls E Engine N Final Assembly L Fuel Tank F Frame X Battery Box T Float Tank B Beltguard H Hose W Power Platform U Unloader P Pump C Coil ...

Page 21: ...H011 H020 H021 H022 C30 C32 C18 H110 H111 H100 H101 C34 C31 C02 C40 C31 C33 C00 R102 C23 C21 C22 C16 C17 E14 C09 E03 E02 C15 C08 C07 C11 C20 C19 C05 C19 C20 C01 For Detail See Pump Assy llus H060 H030 For Detail See Control Box Illus R016 G25 G26 G27 G10 G11 G12 G13 U022 U023 P091 P092 P093 H071 R018 E02 E01 H071 H070 E09 E10 E11 E12 E13 C301 E20 E21 E22 E23 E24 E25 E251 E252 E18 E19 E16 E17 P081 ...

Page 22: ... Separator 1 C35 9 802 024 0 Elbow Street 1 2 x 3 8 1 C36 8 706 207 0 Elbow 3 8 Street 1 LEGEND G Generator R Controls E Engine N Final Assembly L Fuel Tank F Frame X Battery Box T Float Tank B Beltguard H Hose W Power Platform U Unloader P Pump C Coil ITEM PART NO DESCRIPTION QTY C37 9 184 030 0 Spacer Rupture Disk 1 C38 8 706 248 0 Plug 3 8 1 C39 9 196 012 0 Screw 10 24 x 1 4 1 C40 8 752 114 0 N...

Page 23: ...emale Push On 2 H080 9 802 259 0 Hose 1 2 Push On 15 ITEM PART NO DESCRIPTION QTY H081 9 802 151 0 Swivel 1 2 FJIC Push On 2 H090 8 918 421 0 Hose Pressure 3 8 x 16 1 H100 9 802 254 0 Hose 1 4 Push On Fuel Line 19 H101 9 802 200 0 Clamp Screw 4 2 H110 9 802 254 0 Hose 1 4 Push On Fuel Line 25 H111 9 802 200 0 Clamp Screw 4 2 L00 9 803 025 0 Fuel Tank Assembly 20 Gallon MS 1 L01 9 802 804 0 Washer ...

Page 24: ...mp C Coil ITEM PART NO DESCRIPTION QTY U021 9 802 730 0 Bolt 3 8 x 2 1 2 Grade 5 Zinc 2 U022 9 802 807 0 Washer 3 8 SAE Flat 2 U023 9 802 779 0 Nut 3 8 ESNA NC 2 W00 9 803 022 0 Assy Power Platform Diesel 1 X00 9 802 075 0 Box Battery M100 1 X01 9 802 701 0 Bolt 1 4 x 1 Hex Head 4 X02 9 802 773 0 Nut 1 4 ESNA NC 4 X03 9 802 802 0 Washer 1 4 Flat SAE 8 X04 9 802 067 0 Bumper Pad Engine 4 X05 9 802 ...

Page 25: ...ose W Power Platform U Unloader P Pump C Coil 98011940 9 HOSE SPRAY GUN ASSEMBLY HOSE SPRAY GUN PARTS LIST 4 3 2 1 ITEM PART NO DESCRIPTION QTY 1 8 739 203 0 Hose 3 8 x 50 2 Wire Tuff Flex 1 2 8 710 384 0 Gun ST 1500 5000 10 4 GPM 1 3 9 803 805 0 Wand 1 4 9 802 307 0 Nozzle 0006 Red 1 9 802 308 0 Nozzle 1506 Yellow 1 9 802 309 0 Nozzle 2506 Green 1 9 802 310 0 Nozzle 4006 White 1 ...

Page 26: ...R Controls E Engine N Final Assembly L Fuel Tank F Frame X Battery Box T Float Tank B Beltguard H Hose W Power Platform U Unloader P Pump C Coil PLATFORM ISOLATOR EXPLODED VIEW 98011940 8 W07 W06 W05 W06 W11 W13 W09 W14 W09 W08 W09 W06 W07 W05 W06 W05 W06 W13 W12 W10 W08 W06 W11 W01 ...

Page 27: ...9 802 730 0 Bolt 3 8 x 2 1 2 Grade 5 Zinc 10 W09 9 802 099 0 Washer Snubbing 12 W10 9 802 807 0 Washer 3 8 SAE Flat 10 W11 9 802 779 0 Nut 3 8 ESNA NC 10 W12 9 802 717 0 Bolt 5 16 x 2 1 2 NC HH 2 W13 9 802 804 0 Washer 5 16 Flat SAE 4 W14 9 802 776 0 Nut 5 16 ESNA NC 2 PLATFORM ISOLATOR PARTS LIST LEGEND G Generator R Controls E Engine N Final Assembly L Fuel Tank F Frame X Battery Box T Float Tan...

Page 28: ...gine N Final Assembly L Fuel Tank F Frame X Battery Box T Float Tank B Beltguard H Hose W Power Platform U Unloader P Pump C Coil 98011940 5 PUMP ASSEMBLY EXPLODED VIEW U04 U031 U03 U02 U09 U01 U05 U07 U08 U051 U021 H090 H081 H030 P09 P05 P03 P013 P011 P012 P04 P01 P13 P16 P14 P11 P12 P10 H080 H081 ...

Page 29: ...8 0 Hose Barb 1 4 Barb x 1 4 ML Pipe 90 1 P12 9 802 187 0 Valve Steam 1 P13 9 802 039 0 Elbow 1 2 JIC x 3 8 MPT Street 1 P14 8 706 234 0 Tee 3 8 Street 1 P16 8 706 120 0 Nipple 3 8 x 1 4 Hex Steel 1 U01 8 750 299 0 Unloader VRT 3 8 GPM 4500 PSI 1 U02 9 802 869 0 Block Unloader 1 2 x 1 2 Brass 1 U021 9 802 731 0 Bolt 3 8 x 3 2 U03 9 802 013 0 Nipple 1 2 x 2 1 2 Galv SCH 80 1 U031 9 802 043 0 Elbow ...

Page 30: ... 9 802 453 0 Switch Curvette 1 R050 9 802 283 0 Hour Meter 1 CONTROL BOX PARTS LIST R050 R040 R060 R021 R095 R094 R096 R030 R020 R011 R010 R012 R015 R080 CONTROL BOX EXPLODED VIEW R013 R023 R097 LEGEND G Generator R Controls E Engine N Final Assembly L Fuel Tank F Frame X Battery Box B Beltguard H Hose W Power Platform U Unloader P Pump C Coil ITEM PART NO DESCRIPTION QTY R060 9 802 455 0 Light In...

Page 31: ...x 1 2 90 1 T06 9 803 007 0 Support Plate Float Tank 1 T07 9 802 799 0 Screw 14 x 1 TEK Black Zinc 2 T08 9 802 146 0 Swivel 1 2 MP x 3 4 GHF w Strainer 1 T06 T01 T02 T10 T05 T04 T00 T07 T08 T03 To Pump T12 T09 T11 FLOAT TANK PARTS LIST LEGEND G Generator R Controls E Engine N Final Assembly L Fuel Tank F Frame X Battery Box B Beltguard H Hose W Power Platform U Unloader P Pump C Coil ITEM PART NO D...

Page 32: ...758 0 9 802 639 0 8 751 342 0 1 110 587 0 8 920 645 0 8 717 366 0 8 919 114 0 8 752 930 0 8 700 759 0 9 802 640 0 8 750 778 0 PART SPECIFICATIONS ENGINE PUMP Model Bushing Belt Belt Pulley Belt Bushing Con t Bushing Part Size Part Pulley Part Belts Part Bushing Part 1 110 586 0 P2 x 1 1 2 9 802 406 0 BX 32 9 802 413 0 NA NA NA NA NA NA 1 110 587 0 P2 x 1 1 2 9 802 406 0 BX 32 9 802 413 0 BK36 9 80...

Page 33: ... of the lock nut Item 19 If adjustment knob Item 18 DOES NOT make contact with upper nut Items 15 remove adjusting knob Item 18 re adjust raise nuts Items 15 on stem Item 8 and re attach adjustment knob Item 18 then repeat step 6 If adjustment knob Item 18 DOES make contact with upper nut release the trigger of the spray gun and watch the pressure gauge for the pressure increase spike This spike S...

Page 34: ...ered 2 31 9 803 148 0 Crankshaft GT4040 1 5030 1 6035 1 1 9 803 149 0 Crankshaft GT 4035 1 1 32 9 803 167 0 Crankshaft Key 1 33 9 802 923 0 Oil Dip Stick 1 34 9 803 139 0 Crankshaft Seal 1 35 9 803 177 0 Shim 2 36 9 803 181 0 Bearing Housing 1 37 See Kit Plunger Bolt 3 38 See Kit Copper Spacer 3 ITEM PART NO DESCRIPTION QTY 1 9 804 604 0 Crankcase 1 2 9 803 195 0 Plunger Guide 3 3 See Kit Plunger ...

Page 35: ... 6 7 8 9 10 4 5 6 7 8 9 10 37 38 39 40 41 42 37 38 39 40 41 42 14 15 16 3 NUMBER OF CYLINDERS KIT WILL SERVICE 3 3 1 1 1 1 6 3 KT 1 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO DESCRIPTION QTY 39 See Kit O Ring Ø1 78 x10 82 3 40 See Kit Teflon Ring 3 41 See Kit Plunger 3 42 See Kit Copper Spacer 3 43 9 803 143 0 Plunger Rod 3 44 9 803 157 0 Connecting Rod 3 45 9 802 912 0 Snap Ring 6 46 9 802...

Page 36: ...SSD 9 801 194 0 Rev 12 13 OPERATOR S MANUAL PRESSURE WASHER 36 For best performance specify genuine KNA replacement parts 8 918 919 0 CLEAR FLAME BURNER S REPLACEMENT PARTS ...

Page 37: ...C FLANGE 3 8 8 751 073 0 COUPLING FLEX 5 16 x 5 16 1 38 8 750 816 0 SCREW 10 32 X 1 4 GROUNDING 1 9 8 750 520 0 FAN 4 53 X 2 42 1 2 BORE F115 62S 1 39 8 750 768 0 SCREW 1 4 20 x 1 WHIZ LOC FLANGE 4 9 8 751 072 0 FAN 4 53 x 2 42 x 313 BORE F115 625 1 40 8 750 771 0 SCREW 1 4 20 X 1 2 PHIL FHMS 4 11 8 750 547 0 CONNECTOR 37 DEG FLARE X 1 8 NPT LONG 1 42 LABEL BRAND NAME 1 12 8 750 545 0 CONNECTOR 37...

Page 38: ...SSD 9 801 194 0 Rev 12 13 OPERATOR S MANUAL PRESSURE WASHER 38 For best performance specify genuine KNA replacement parts 8 920 645 0 CLEAR FLAME BURNER M L REPLACEMENT PARTS ...

Page 39: ... 1 8 NPT 90 DEG 1 46 9 807 340 0 LABEL WIRING DIAGRAM BURNER 230V 230V 1 11 8 750 547 0 CONNECTOR 37 DEG FLARE X 1 8 NPT LONG 1 46 9 807 341 0 LABEL WIRING DIAGRAM BURNER 230V 115V 1 13 8 752 934 0 FUEL LINE ASSEMBLY M 1 46 9 807 342 0 LABEL WIRING DIAGRAM BURNER 115V 24V 1 13 8 753 055 0 FUEL LINE ASSEMBLY L 1 46 9 807 343 0 LABEL WIRING DIAGRAM BURNER 230V 24V 1 14 8 752 034 0 FLANGE 1 TUBE ASSY...

Page 40: ......

Page 41: ...eezing earthquakes tornadoes hurricanes and lightning strikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water sup ply such as water in the unit with chloride content higher than that of 80 mg liter or use of chemicals not approved or recommended by Shark 8 Defects caused by improper voltage voltage spikes or power transients in the electr...

Page 42: ...www sharkpw com Form 9 801 194 0 Revised 12 13 Printed in U S A or Mexico ...

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