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Shark SGP-3020, Operator'S Manual, Page: 2 / 42

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CONTENTS

2

Shark SGP  •  97-6132  •  REV. 4/07

Introduction & Important Safety Instructions 

3-5

Component Identification 

6

Assembly Instructions 

7

Operating Instructions 

8-9

Detergents and Cleaning Tips 

10

Shut-Down and Clean Up 

11

Storage 

11

Maintenance 

12-14

Troubleshooting 

15-17

Maintenance & Oil Change Charts 

18

Exploded View and Parts List - 3020, 3025 

19-21

Exploded View and Parts List - 3030, 3530, 3530E, 4030E 

22-25

Control Panel- 3030, 3530, 3530E, 4030E & Parts List  

26-27

Control Panel- 3020, 3025 & Parts List  

28

Hose & Spray Gun Assembly  

29

Hose Reel Option  

30

Downstream Injector Assembly  

31

Burner Specifications 

32

VBA35 Unloader Exploded View and Parts List 

33

SG Pump Exploded View and Parts List 

34-35

SG-1 Pump Exploded View and Parts List 

36-37

SS Pump Exploded View and Parts List 

38-39

Warranty  

 

Summary of Contents for SGP-3020

Page 1: ...020 SGP 3025 SGP 3030 SGP 3530 SGP 3530E SGP 4035E For technical assistance call the SHARK dealer nearest you visit our website at www shark pw com 97 6132 CH AU D CH AU D hOT WATER OUTLET SALIDA DEL...

Page 2: ...Charts 18 Exploded View and Parts List 3020 3025 19 21 Exploded View and Parts List 3030 3530 3530E 4030E 22 25 Control Panel 3030 3530 3530E 4030E Parts List 26 27 Control Panel 3020 3025 Parts List...

Page 3: ...re doing WARNING keep water spray away from electrical wiring WARNING Keep wand hose and water spray away from electric wiring or fatal electric shock may result 4 All installations must comply with l...

Page 4: ...h the pump 22 Never run pump dry or leave spray gun closed longer than 1 2 minutes Important Safety Information In an overfilling situation additional precautions are necessary to ensure that the situ...

Page 5: ...om water outlet turn burner off and open spray gun to al low water to cool below 100 before stopping the machine Then open the spray gun to relieve pres sure Failure to properly cool down or maintain...

Page 6: ...tarting the engine manually Spray Gun Controls the application of water and detergent onto cleaning surface with trigger device Includes safety latch Detergent Injector Allows you to siphon and mix de...

Page 7: ...2 Pull the spring loaded collar of the wand coupler back to insert your choice of pressure nozzle STEP 6 Connect garden hose to the cold water source STEP7 Connect the garden hose to pump water inlet...

Page 8: ...ld water source and turn water on completely Never use hot water STEP 5 Rotate the fuel shut off valve to the On position Slide the fuel valve lever to the ON position When the engine is not in use le...

Page 9: ...he four color coded quick con nect nozzles provide a wide array of spray widths from 0 to 45 and are easily accessible when placed in the convenient rubber nozzle holder which is provided on the front...

Page 10: ...l device prevents internal damage to the pump cleaning tips Pre rinse cleaning surface with fresh water Place de tergent suction tube directly into cleaning solution and apply to surface at low pressu...

Page 11: ...exhaust valves to prevent rusting of cylinder 4 Cover the pressure washer and store in a clean dry place that is well ventilated away from open flame or sparks NOTE The use of a fuel additive such as...

Page 12: ...temperatures drop below 32 F protecting your machine against freezing is nec essary Store the machine in a heated room If this is not possible then mix a 50 50 solution of anti freeze water into a 5 g...

Page 13: ...d valve functions properly This can be done by operating the machine and check ing to see that when the trigger on the spray gun is in the off position the burner is not firing Electrode Setting See i...

Page 14: ...steps 1 Remove the tank head assembly by lifting the tank head off 2 Remove the two pipe nipples and associated fit tings 3 Lift the coil out of the outer wrap CAUTION The coil weighs about 80 lbs Use...

Page 15: ...logged Clean or replace fuel line Fuel filter is plugged Replace fuel filter as needed Burner air bands are mis adjusted Readjust air bands for clean burn Little or no fuel pressure from fuel pump Inc...

Page 16: ...plate LOW WATER TEMPERATURE Fuel is improper or has water in it Replace with clean and proper fuel Fuel pressure is low Increase fuel pressure Fuel pump is weak Check fuel pump pressure Replace pump i...

Page 17: ...eck and replace if necessary Pump is sucking air Check water supply and air seepage at joint in suction line Packing piston is worn Check and replace if necessary PUMP NOISY Air is in suction line Che...

Page 18: ...hours Filter Every 50 hours Air Cleaner Inspect Every 50 hours or monthly Clean Every 3 months Battery Level Check monthly Engine Fuel Filter 500 hours or 6 months Spark Plug Maintenance 500 hours or...

Page 19: ...24 4 53 54 82 66 67 70 17 18 19 17 18 30 46 59 31 69 22 26 25 39 74 16 43 58 50 14 47 15 41 42 75 76 19 19 65 61 63 60 29 62 78 29 78 71 77 29 37 29 45 44 38 45 93 34 23 80 40 79 2 52 64 81 56 36 61...

Page 20: ...emale 90 302517 1 26 5 3329 Unloader VBA35 1 27 2 1100 Adapter 1 2 x 1 2 Pipe 1 28 2 10942 Swivel 1 2 MP x 3 4 GHF w Strainer 1 item part no description qty 29 2 9040 Clamp Hose UNI 46 54 4 30 2 01150...

Page 21: ...rglass 1 75 90 1999 Screw 10 32 x 3 4 BH SOC CS 3 76 90 017 Nut 10 32 Kep 3 77 2 10866 Hose Barb 1 4 Barb x 3 8 Double 1 3020 3025 Models parts list item part no description qty 78 2 010061 Bushing Ru...

Page 22: ...ORTIE D EAU ChAUDE 3 17 12 13 48 94 4 19 18 59 5 6 2 1 11 70 10 7 8 20 18 19 20 57 39 38 37 37 15 52 16 51 50 54 42 84 31 101 31 53 60 76 62 14 78 73 41 43 72 89 90 54 14 87 38 86 45 100 31 105 31 88...

Page 23: ...E 4030E Models 47 21 2 55 91 71 63 109 64 65 23 24 96 25 58 30 31 49 95 22 31 44 27 28 29 26 35 31 111 32 31 111 83 9 108 110 79 58 80 82 31 32 97 77 35 34 107 56 106 33 55 33 69 67 66 68 74 81 81 102...

Page 24: ...537E 1 28 2 1024 Elbow 1 2 Street Brass 1 29 2 10942 Swivel 1 2 MP x 3 4 GHF w Strainer 1 30 2 1088 Hose Barb 1 4 Barb x 1 8 ML Pipe 90 1 ITEM PART NO DESCRIPTION QTY 31 2 9040 Clamp Hose UNI 46 54 6...

Page 25: ...k Washer 5 16 3530E 4 94 2 000891 Nipple 1 2 x 2 1 2 Galvanized 3030 3530 3530E 1 95 4 02100000 Hose 1 4 14 96 90 19960 Screw 3 8 x 1 1 4 Whiz Loc 3030 3530 3530E 4 97 2 1089 Elbow 1 4 Hose Barb x 1 4...

Page 26: ...Shark SGP 97 6132 REV 4 07 OPERATOR S MANUAL PRESSURE WASHER 26 ControL Panel 3030 3530 3530E 4035E Models 28 2 6 14 4 5 28 12 11 9 10 8 13 19 22 15 16 3 17 20 18 21 7 25 24 27 26 19 25 29 23...

Page 27: ...Screw 2 12 6 05152 Strain Relief Small 1 13 95 07102231Box Electric 16 Gauge MS 1 14 90 2006 Nut 5 16 Hex 2 15 6 0611 Rectifier Bridge 3530E 4035E 1 item part no description qty 16 6 03671 Relay P B V...

Page 28: ...2 90 19711 Screw 1 4 x 1 2 HH NC Whiz Loc 2 13 90 200012 Nut 1 4 Whiz Loc 2 14 90 2000 Nut 1 4 ESNA NC 1 Item part no description qty 15 90 19942 Screw 10 32 x 3 4 Hex 2 16 2 90159 Clamp Hose 1 17 90...

Page 29: ...etergent Injector Assy 3 3030 3530 3530E 4035E 1 4 011183 Detergent Injector Assy 2 3020 3025 1 Pressure Nozzle Hose Spray Gun Parts List item part no description qty 8 4 12803515 Nozzle SAQMEG 1503 5...

Page 30: ...t no description qty 1 2 2002 Coupler 3 8 Female Brass 1 2 4 02047736 Hose 3 8 2 Wire Pressure Loop 1 3 4 02755030 Hose Reel 100 Non Pivot E ZEE w Pin Lock 1 4 90 1996 Screw 3 x 3 4 HH NC Whiz Loc4 5...

Page 31: ...mbly item part no description qty 1 3 12021 Injector Detergent Non Adjust 3 4 011184 1 3 1202 Injector Detergent Non Adjust 2 4 011183 1 2 2 9040 Clamp Hose UNI 46 54 2 3 4 02080000 Tube 1 4 x 1 2 Cle...

Page 32: ...Electrode 302017 7 00007 7 01260 7 515242 7 21699 7 00098 7 21754U 7 578727 302517 7 00007 7 01260 7 515242 7 21699 7 00098 7 21754U 7 578727 303037 7 00031 7 01215 7 515242 7 21699 7 00098 7 21754U 7...

Page 33: ...0 120611 Stem C 1 13 70 140702 Connector Female 1 14 70 060119 O Ring A B 1 15 70 090004 Spring B 1 VBA35 Unloader exploded view parts list ITEM Part description Kit qty 16 70 110207 Poppet B 1 17 70...

Page 34: ...15 70 060308 Washer Copper 1 16 70 160121 Brass Plug G1 4 1 17 70 180118 Manifold Stud Bolt 8 SG Series Pump eXPLODED vIEW 5 1451 SG2530G 5 1454 SG3030G TORQUE SPECS Item Ft lbs 14 65 17 22 25 8 36 8...

Page 35: ...6 3 SG Series Pump pARTS lIST item Part no Description QTY 37 70 000109 Crankshaft Seal 1 38 70 030211 Plunger Nut 3 39 See Kit Below Plunger 15mm 3 40 70 140027 Copper Spacer 3 41 70 060130 O Ring 1...

Page 36: ...per 1 16 70 160121 Brass Plug G1 4 1 17 70 180118 Manifold Stud Bolt 8 18 70 140001 Washer 8 SG 1 Series Pump EXPLODED VIEW 5 1455 SG3035G1 TORQUE SPECS Item Ft lbs 14 65 17 22 25 8 37 8 39 9 48 13 SG...

Page 37: ...3 item Part no Description QTY 38 70 000109 Crankshaft Seal 1 39 70 030211 Plunger Nut 3 40 See Kit Below Plunger 15mm 3 41 70 140027 Copper Spacer 3 42 70 060130 O Ring 1 78x5 28 3 43 70 000913 Teflo...

Page 38: ...140001 Washer 8 18 70 060306 Copper Washer 3 8 1 19 70 160117 Brass Plug 3 8 2 SS Series Pump EXPLODED VIEW 5 1461 SS3540G TORQUE SPECS Item Ft lbs 15 75 16 30 24 8 36 8 44 9 54 13 item Part no Descr...

Page 39: ...e Screw 3 8 4 41 70 140052 Washer 4 42 70 140053 Spring Washer 4 43 70 000109 Crankshaft Seal 1 44 70 030211 Plunger Nut 3 45 See Kit BelowPlunger 15mm 3 46 70 140027 Copper Spacer 3 47 70 060130 O Ri...

Page 40: ......

Page 41: ...erioration scale buildup rust corrosion or thermal expansion 4 Damage to components from fluctuations in electrical or water supply 5 Normal maintenance service including adjustments fuel system clean...

Page 42: ...Form 97 6132 8 914 335 0 Revised 4 07 Printed in U S A...

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