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Digital Weighing Controller

SI 4200

Instruction Manual

Ver. 3.15 May 2011

Summary of Contents for SI 4200

Page 1: ...Digital Weighing Controller SI 4200 Instruction Manual Ver 3 15 May 2011...

Page 2: ...age 14 page 17 page 20 page 22 page 23 page 6 Interface 6 1 Serial Interface RS 232C 6 2 Current Loop Interface 6 3 Print Interface Option 01 Centronics Parallel Interface 6 4 Analog Output Interface...

Page 3: ...ck or Damage Please do not touch by hand Protective Ground Earth terminal Prohibition of Operation process 1 3 Copy Rights 1 All Right and Authority for this Manual is belonged to Sewhacnm Co Ltd 2 An...

Page 4: ...ance we can change item specification without prior notice or permission 7 Item s performance will be up dated continuously base on previous version s performance 2 3 Features 1 All Modules and Option...

Page 5: ...in Display 7Segments 7digits VFD green Color Size 12 7 H 7 0 W mm Sub Display 7Segments 6digits FND Red Color Size 9 2 H 4 8 W mm 3lines Min Division 1 2 5 10 20 50 Max display value 999 950 Under Zer...

Page 6: ...p ANNUNCIATORS Lamp is ON Steady When the weight is Steady Lamp is turn on Zero When the current weight is Zero Lamp is turn on Displayed weight is Zero Lamp is turn on Tare Tare function is set Lamp...

Page 7: ...setting TARE key input Under F10 01 setting Tare No key Enter Remove set TARE value Under Packer Mode F21 02 Start the packer mode process First input is START Second input is STOP Manual Unit Weight...

Page 8: ...etting process 2 Calibration mode Move back to previous step F function Mode F function Exit Press Clear key once F Test Mode Exit Press Clear key twice 1 Save set value during setting process 2 Calib...

Page 9: ...er F15 you can set what kinds of accumulated count and weight F15 00 Display current P N s accumulated count and weight F15 01 Display all P Ns accumulated count and weight Delete all P Ns accumulated...

Page 10: ...Option Card Connector installed for Optional Interface or Output Printer I F Analog out RS 422 485 or RS 232C two port LOAD CELL Connector N16 05 SERIAL I F RS 232C or CURRENT LOOP 9Pin D Type Female...

Page 11: ...4200 11 4 INSTALLATION 4 1 External Dimension Cutting Size External Dimension unit mm Cutting Size unit mm 4 2 Installation Components Power Cable Communication Connector D SUB 9P Load cell Cable 94...

Page 12: ...ls use Summing box and adjust output signal difference as minimum It can make wrong weighing process caused by each load cell s variation 4 If there is some temperature difference around Load cell it...

Page 13: ...A N Example1 The number of Load cell 1pcs Load cell capacity 500kg Load cell Rated output 2mV V Division 0 05kg Affirmation Voltage of Load cell 5 000mV Max Capacity of Weighing System 300kg Then esti...

Page 14: ...ss CAL LOCK S W inside remarks In case that P W is displayed you have input the pass word to start calibration mode 1 At normal mode remove CAL BOLT on the Front panel 123 2 And press CAL LOCK S W ins...

Page 15: ...00 as Indicator resolution is 1 20 000 If the value is over 20 000 Error message Err 01 will be displayed and move back CAPA mode again 9 When you press key the indicator starts to find Zero span dead...

Page 16: ...weight Up 15 Indicator will calculate span value during 5sec automatically Cal 2 0 16 After calculation span value displays on the display Please unload the test weight 0 629238 Caution The Test Weigh...

Page 17: ...inside Then you can enter the Calibration Mode with SET CAL and press key to enter Simulation Calibration Mode with CELL CAL and start calibration mode with pressing key 1 At normal mode remove CAL B...

Page 18: ...5 10 20 50 Ex Load cell CAPA 1500kg division 0 5 Input division 5 d 5 9 press key to save the Digit Division value and move to next step d 5 Caution Max capacity value division value cannot be over 2...

Page 19: ...ess please measure real output rate of load cell and input the measured value Then the weight measurement will be more precise than before 14 After inputing the value press key Calculated Span value w...

Page 20: ...division EX Division 10kg The min digit of Unit Weight 10kg 1 5 2kg 5 4 1 Unit Calibration Process Before start Unit Calibration Process please finish Span Calibration first 5 4 2 Unit Calibration The...

Page 21: ...Scale and input Number of samples After load and input press and save these values Then Unit weight of sample and count will be calculated automatically and display on the Sub display window In this...

Page 22: ...90 and return to F 01 If you move to certain function No press f function no with number key and press key Ex If you want to call F21 XX directly under F function mode Press and key and press key Then...

Page 23: ...all weight difference indicator will ignore the weight difference and display Zero For this compensation function indicator will estimate the weight difference is over the set range during fixed time...

Page 24: ...of Max Capacity 2 Activated within 50 of Max Capacity 3 Activated within 100 of Max Capacity Key TARE Operation Selection F10 0 Key TARE Function Not Use 1 Key TARE Function Use External Input Selecti...

Page 25: ...Minus symbol display selection F16 0 Display symbol on the display 1 Not use NEAR ZERO relay output mode selection F17 0 Display weight is Zero Including TARE Zero Near Zero relay output 1 Only Gross...

Page 26: ...output LOW HIGH value must be smaller than Max Capacity LOW relay output Relay output when the current weight is less than FINAL LOW value HIGH relay output Relay output when the current weight is mo...

Page 27: ...g t2 period 4 ERROR Relay Output time t4 setting F Function 28 ERROR Low High relay will be ON during t4 period Low High set value must be less than FINAL value 5 Output Relay Relay Contents Relay Con...

Page 28: ...ight is steady indicator will have delay time t3 and after that delay time will output the judgment relay 3 Output Relay Relay Contents Relay Contents SP1 1 LOW Empty Steady Weight SP 1 SP1 LED Lamp i...

Page 29: ...3 10 01 99 You can set duration time for FINISH relay 01 setting FINISH relay will be ON during 0 1sec 20 setting FINISH relay will be ON during 2 0sec ERROR Relay HIGH LOW Relay ON time setting t4 F2...

Page 30: ...Simplex Mode Stream Mode 1 Duplex Mode Command Mode Print port selection Under F32 01 setting only F33 0 Same port as using for Command Mode 1 The other port Check Sum detection selection Under F32 01...

Page 31: ...Setting These settings will be apply to Serial and Parallel print Weight Unit selection F41 0 kg 1 g 2 t Print Format selection If you install on Standard Serial Port F42 0 Continuous Print Serial No...

Page 32: ...F50 0 Parallel Port is not installed 1 Share Standard Serial Port 2 Share Optional Serial Port Function Clear key Activation display selection F51 0 Activation display not use 1 Activation display us...

Page 33: ...lue and press to exit If you have difficulty to process Calibration again the best way to matching the net weight and display weight is doing Calibration process once again DATE Check Change F90 Check...

Page 34: ...Selection Under F62 00 setting only F65 0 DATA Transference purpose 1 Printing purpose Serial Printer DATA Transference Mode selection Under F62 00 F65 00 setting only F66 0 Stream Mode Weighing Data...

Page 35: ...ion with External Display or other devices 6 1 3 Signal Format Type EIA RS 232C Communication Method Half Duplex Full Duplex Asynchronous Serial Baud Rate Selectable on F function31 Data Bit 8 No Pari...

Page 36: ...nder Load ST Display weight Steady US Display Un Steady Header 2 NT Net Weight GS Net Weight under TARE Data Bit Number 2B H Plus 2D H Minus 2D H Space 2E H Decimal Point Unit kg g t 6 1 5 Data Format...

Page 37: ...yte Format k g CR LF Header 1 Header 2 IDNo Lamp Display Data 8 Space Weight Unit Header 1 OL Over Load Under Load ST Display Steady US Display Un Steady Header 2 NT Net Weight GS Net Weight under TAR...

Page 38: ...ormat Including Decimal point 8byte k g CR LF Header 1 Header 2 Data 8 Weight Unit Header 1 OL Over Load Under Load ST Display Steady US Display Un Steady Header 2 NT Net weight Under Tare GS Net weig...

Page 39: ...can be used for long distance communication About 100m long distance Current Loop Interface supports up to 9 600 Communication Speed only 6 2 1 Communication with Other Devices Remote Display Externa...

Page 40: ...e printer for convenience 6 3 1 Connector Wire Connection Pin Signal Contents RE Pin Signal Contents RE 1 STROBE STROBE signal out 14 N C 2 DATA0 Data bit0 signal out 15 N C 3 DATA1 Data bit1 signal o...

Page 41: ...SERIAL U WEIGHT 01 10 01 0 01 kg 1 00kg 100EA 01 10 02 0 01 kg 1 00kg 100EA 01 10 03 0 01 kg 1 00kg 100EA 01 10 04 0 01 kg 1 00kg 100EA SUB TOTAL DATE 2006 10 15 TIME 10 30 30 ID_N 01 PART 10 T COUNT...

Page 42: ...utput is adjusted as when the weight is Zero output is 0V and When the weight is Full capacity output is 10V If you need additional adjustment please adjust with VR1 Zero VR2 Span on the Analog Output...

Page 43: ...ut 6 5 2 Circuit LO terminal is not a GND so this LO terminal do not be connected with other GND terminal on other devices 6 5 3 Output Adjustment This output is adjusted as when the weight is Zero ou...

Page 44: ...1 Signal Format Type RS 422 485 Format Baud Rate Refer F function 31 Data Bit 7 or 8 No Parity Stop 1 Parity Bit Even Odd No Parity Selectable Code ASCII STX 02H ETX 03H CR 0DH LF 0AH 1 LSB 0 1 2 3 4...

Page 45: ...05 Input for Part No selection This BCD interface option card can be applied on PLC Programmable Logic Controller or Score Board applications Each Input circuit is isolated with Photo Coupler from ex...

Page 46: ...46 6 8 BCD Output Interface Option 06 This BCD interface option card can be applied on PLC Programmable Logic Controller or Score Board applications Each Input circuit is isolated with Photo Coupler...

Page 47: ...eight unit 2byte Accumulated Count 10byte Count unit 2byte ETX STX ID NO RSNO ETX S N Data Serial No data STX ID NO RSNO S N 6byte ETX STX ID NO RFIN ETX Finished Weight Finished Weight Including Deci...

Page 48: ...RT ACK or NAK STX ID NO WSTP ETX STOP ACK or NAK STX ID NO WTIM TIME 6byte ETX TIME CHANGE ACK or NAK STX ID NO WDAT DATE 6byte ETX DATE CHANGE ACK or NAK STX ID NO WPR1 SP1 7 8byte ETX SP1 SETTING AC...

Page 49: ...ng over than Max Capa 1 Load cell Check 2 Load cell connection Check 3 Remove over loaded weight 7 2 Calibration Process Error Cause Treatment Err 01 When Max capacity digit value is over 20 000 Re in...

Page 50: ...ndicator will stay until removing the load Setting Back up mode it can memory empty value and it becomes set value without displaying Un pass 1 If you set Normal Mode please check weighing part empty...

Page 51: ...in on weighing parts If you can not remove materials please remove relay terminals Test 4 External Input Test Under TEST display press No 4 key and Enter TEST4 mode If you press External input S W th...

Page 52: ...out Sewhacnm s permission Any kinds of Mal function Defection or External damage caused by operator Any kinds of Mal function Defection caused by using spare part from Non Authorized Distributor or Ag...

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