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Servomex SERVOPRO FID, Operator'S Manual

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Servomex SERVOPRO FID Operator'S Manual Download Page 22

SERVOPRO FID Online Total Hydrocarbons Analyser 

 

 

                                                                                                                                                  

SERVOPRO FID   01000001A  rev:5                                                                           20               
 

4.2  Menu map 

 

Main 

Run menu 

Calibration 

menu 

Span 

Zero 

Calibrate 

General 

configuration 

Parameters 

configuration 

Ethernet 

configuration 

Configuration 

menu 

Signal 

diagnostic 

Flow 

diagnostic 

Temperature 

diagnostic 

System 

info 

Alarm 

historic 

Diagnostic 

menu 

Hidden menu 

Flow 

Filters 

Comp 

Clock 

Log Amp 

Oven 

Starting 

Ramp 

Advance 

diagnostic 

Flow table 

Sample flow 

table 

Air flow table 

Fuel flow table 

Slope 

Pressure set 

point 

Others 

Summary of Contents for SERVOPRO FID

Page 1: ...Part Number 01000001A Revision 5 Language UK English SERVOPRO FID Trace Total Hydrocarbons OPERATOR MANUAL...

Page 2: ...This page intentionally blank...

Page 3: ...13 2 5 TYPICAL GAS SETTINGS FOR IGNITION 14 2 6 ENVIRONMENTAL LIMITS 14 2 7 PERFORMANCE 15 2 8 MAINS CABLE 15 2 9 MILLIAMP MA OUTPUT 16 2 10 DIGITAL OUTPUTS 16 2 11 FUEL SHUT OFF HYDROGEN RELAY OUTPU...

Page 4: ...LLATION 42 5 3 1 MAINS POWER 42 5 3 2 MA OUTPUT 42 5 3 3 DIGITAL OUTPUTS 43 5 3 4 FUEL SHUT OFF HYDROGEN RELAY OUTPUT 44 5 3 5 ETHERNET CONNECTION 45 5 3 6 RS 232 CONNECTOR 46 6 GENERAL OPERATION 47 6...

Page 5: ...WITH THE WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT DIRECTIVE WEEE 55 A 2 SERIAL OUTPUT FORMAT 56 A 3 COMPLIANCE AND STANDARD INFORMATION 58 A 4 MILLIAMP mA ANALOG OUTPUT 59 A 5 CONNECTING DIGITAL OUTP...

Page 6: ...settings 14 Table 7 Environmental limits 14 Table 8 Performance 15 Table 9 Mains cable 15 Table 10 MilliAmp mA output specifications 16 Table 11 Digital output specifications 16 Table 12 Hydrogen out...

Page 7: ...tion menu 30 Figure 17 Zero menu 30 Figure 18 Span menu 30 Figure 19 Calibrate menu 31 Figure 20 Main page of hidden menus 32 Figure 21 Hidden 1 menu 32 Figure 22 Filter menu 33 Figure 23 Time and dat...

Page 8: ...SERVOPRO FID Online Total Hydrocarbons Analyser SERVOPRO FID 01000001A rev 5 vi Figure 43 Digital output connections 60 Figure 44 Connecting a fuel shut off valve 63 Figure 45 Tele Kontrol IP 65...

Page 9: ...INGs and CAUTIONs which are used as follows WARNING Warnings highlight specific hazards which if not taken into account may result in personal injury or death CAUTION Caution highlight hazards which i...

Page 10: ...hazard level voltages which cause death or serious injury WARNING The analyser must not be used as personal protective equipment WARNING This analyser is not a medical device as defined in the medical...

Page 11: ...sure hydrocarbons in 5 different backgrounds According to the background the type of fuel can differ Background Fuel type Argon Hydrogen 60 N2 40 H2 Nitrogen Hydrogen 60 N2 40 H2 Helium Hydrogen Air H...

Page 12: ...SERVOPRO FID Online Total Hydrocarbons Analyser SERVOPRO FID 01000001A rev 5 10 Figure 1 Front and rear view of SERVOPRO FID...

Page 13: ...oltage Frequency Maximum power consumption 100 to 120 Vac or 220 to 240 Vac2 3 50 to 60 Hz 150 VA Fuse rating type Two fuses 1 amp 250 V Type S Slo Blo miniature fuses 5 x 20 mm for 220 240 VAC versio...

Page 14: ...ows could damage detector Flow set points shall only be changed by a trained technician 2 2 Gas Pressure range Air Fuel Sample 103 4 to 206 9 kPa 15 to 30 psig 103 4 to 206 9 kPa 15 to 30 psig 34 5 to...

Page 15: ...peration Air Fuel Sample 300 to 500 ml min 1 40 to 100 ml min 1 30 to 100 ml min 1 Table 5 Gas settings during normal operation 5 The zero calibration gas must be of the same type as the ordered backg...

Page 16: ...Fuel Sample 500 ml min 1 70 ml min 1 50 ml min 1 Oxygen Air Fuel Sample 250 ml min 1 100 ml min 1 10 ml min 1 Table 6 Ignitions settings 2 6 Environmental limits Ambient temperature range 5 C to 40 C...

Page 17: ...pm Hydrogen 60 N2 40 H2 60 He 40 H2 Intrinsic error accuracy 1 Range 1 Range Repeatability 0 5 Range 0 5 Range Zero drift 24 hours 1 Range 2 Range Lower detection limit LDL 0 1 ppm 0 1 ppm Table 8 Per...

Page 18: ...range 4 to 20 mA Less than 4 mA Over than 20 mA 24 mA maximum Cable requirements Type Maximum size Multi strand twisted pair with overall screen 0 82 mm2 18 AWG Table 10 MilliAmp mA output specificati...

Page 19: ...e requirements Type Maximum size Multi core cable with overall screen 0 82 mm2 18 AWG Table 12 Hydrogen output specifications 2 12 Ethernet connector Cable requirements Standard Connector type Maximum...

Page 20: ...use the SERVOPRO FID immediately o Refit protective caps on inlets and exhaust o Place the SERVOPRO FID and any other equipment supplied back in its protective packing o Store the SERVOPRO FID as des...

Page 21: ...FACE 4 1 Introduction The SERVOPRO FID user interface comprises the following see Figure 1 Front and rear view of SERVOPRO FID Power On Off key Use this key to switch the SERVOPRO FID on see section 5...

Page 22: ...onfiguration Parameters configuration Ethernet configuration Configuration menu Signal diagnostic Flow diagnostic Temperature diagnostic System info Alarm historic Diagnostic menu Hidden menu Flow Fil...

Page 23: ...le All menus are accessed using the keypad To exit a menu the must be pressed on the keypad If a menu contains more than one page a will be displayed in the upper right corner The is used to access ot...

Page 24: ...splayed as show in figure 3 It is normal that PRESS F1 to ignite is not displayed when errors are active The reading can be replaced by three types of error If the analyser is in over range the field...

Page 25: ...d damage detector Flow set points shall only be changed by a trained technician Figure 6 Parameters configuration Figure 7 Ethernet configuration page 1 ETHERNET CONFIGURATION 1 Enabled YES 2 DHCP NO...

Page 26: ...er to switch between modes Parameter Unit Range Description Sample flow ml min 1 0 200 Sample flow set point Fuel flow ml min 1 0 200 Fuel flow set point Air flow ml min 1 0 1000 Air flow set point Te...

Page 27: ...on 1 5 This is the number of times that the analyser will try to restart the flame if the flame goes out See section 6 4 1 Table 16 Configuration parameters Parameter Range Description Ethernet enable...

Page 28: ...tector signal All parameters are explained in table 8 Figure 9 Diagnostic menu Figure 10 Signal diagnostic Figure 11 Flow diagnostic SIGNAL DIAGNOSTIC Chrom signal 0 9542 V Chrom counts 3201763 Counts...

Page 29: ...ressure regulator control output Fuel flow cc min 0 200 Actual fuel flow Fuel pressure PSI 0 100 Actual fuel pressure Fuel counts Counts 0 65535 Actual fuel sensor signal Fuel output 0 100 Actual fuel...

Page 30: ...signal count Counts 0 16777216 Actual detector signal UI v User interface software version IO Board v IO Board software version Smp v Sample pressure regulator software version Air v Air pressure regu...

Page 31: ...o this message the error is resolved Flame Off The FID flame is off If OK is written next to this message the error is resolved Glow Plug The glow plug is damaged If OK is written next to this message...

Page 32: ...Span menu To set a zero or a span value select the appropriate menu and enter the desired value Validate using the E key Entering a value does not recalibrate the analyser When changing a zero or spa...

Page 33: ...rate your zero or your span press the appropriate number on the key pad Validate using F1 or cancel using F2 Figure 19 Calibrate menu For more information on how to calibrate the SERVOPRO FID see sect...

Page 34: ...e other and then press the E Menu show in figure 20 should appear Figure 20 Main page of hidden menus To navigate to the hidden menus use the same principle as standard menus To exit hidden menus pres...

Page 35: ...et the moving average The unit of this value is the same as the process For example if this value is configured to 1 the moving average will be reset if the reading without filtering increases by 1 Th...

Page 36: ...e date 4 8 4 Log Amp This menu allows configuring the amplifier board Figure 24 Log amplifier menu Figure 25 Parameter Range Description Pre amp 1 1000 First stage gain of the conditioning module Gain...

Page 37: ...e 27 Starting parameters menu During ignition the analyser will automatically modify operating flows to those specified in this menu The flame is ON when actual flame counts are below starting counts...

Page 38: ...You can test all contacts on the rear panel of the SERVOPRO FID You can also use this menu to calibrate or test the 4 20 mA output Figure 29 Output diagnostic To test the 4 20 mA output the SERVOPRO...

Page 39: ...he slope parameter page is used to configure each pressure regulator Those parameters must never be changed except when pressure regulator is physically changed Figure 34 Flow menu page 5 HIDDEN 13 Sl...

Page 40: ...the analyser using Ethernet network and the lock range feature Figure 35 Other parameters menu 4 8 10 1 Lock range This feature enables the user to lock the operating range To lock a range the analys...

Page 41: ...in a suitable operating location within easy reach of a suitable electrical supply outlet Fit the power cord to the SERVOPRO FID s power inlet 2 Fit the power cord to a suitable electrical outlet 3 C...

Page 42: ...ation 5 Connect the 4 20 mA output to your recorder See appendix A6 6 If your SERVOPRO FID has the RS 232 option connect it to your recorder See appendix A3 7 If you use a fuel shut off valve connect...

Page 43: ...installed as shown in picture 36 and 37 Two brackets are necessary one to support the front and one to support the back of the analyser Figure 36 Front bracket assembly Figure 37 Rear braket assembly...

Page 44: ...e electrical supply circuit must incorporate a suitable fuse or over current protection device set to or rated at no more than 10 A Ensure that your electrical supply can provide the necessary maximum...

Page 45: ...suitable isolation Connect the wires in your cable to the screw terminals on the rear terminal connector Figure 1 Section 2 7 provides information on the rating and size of cable Figure 38 mA output c...

Page 46: ...4 Fuel shut off Hydrogen relay output WARNING The output terminals are separated from the analyser mains circuits by reinforced insulation The terminals must only be connected to circuits that are the...

Page 47: ...its by reinforced insulation The terminals must only be connected to circuits that are themselves separated from mains voltage by at least reinforced insulation CAUTION To comply with EMC requirements...

Page 48: ...connect the RS232 output The RS 232 connector on the rear of the SERVOPRO FID is a standard RS232 9 way D type connector The pins on the connector are used as shown in Figure 39 below Figure 41 RS232...

Page 49: ...be the same as the pressure of the gases to be sampled If the pressures are different sample gas measurements may not be accurate If you do not allow calibration gas to pass through the SERVOPRO FID f...

Page 50: ...be activated Alarm 2 must always be higher than alarm 1 When an alarm is activated a relay contact is opened When there is no alarm the relay contact is closed Alarms can be monitored by an external...

Page 51: ...ff when flame is off for more than 5 minutes you will have to enter fuel operating set point before being able to ignite flame 6 4 1 Auto ignition The SERVOPRO FID has an automatic ignition feature th...

Page 52: ...d by the required accuracy and by experience 6 6 2 Leak testing It is recommended to periodically checking for leaks inside the analyser especially the fuel connections Use SNOOP or other suitable lea...

Page 53: ...g There is a leak on the sample line Leak test your sampling system Flows are not stable Verify that all gas pressures are stable Verify that flow readings are stable Optimize PID loop constants Tubin...

Page 54: ...t in a clean dry area Do not subject it to excessively hot cold or humid conditions See section 2 5 8 2 Disposal Dispose of the SERVOPRO FID and any associated equipment safely and in accordance with...

Page 55: ...ample flow and sample flow set point is higher than 5 cc min When this error is active it is impossible to ignite the flame Ambient temperature deviation This error occurs when ambient temperature is...

Page 56: ...cc min it will automatically be set to 0 cc min and the hydrogen shut off valve will be de activated When one of the gases is not flowing in the analyser it is normal that the flame goes off It is al...

Page 57: ...onic Equipment WEEE Directive The analyser is not intended for disposal in a municipal waste stream but shall be submitted for material recovery and recycling in accordance with the local regulations...

Page 58: ...ter through a serial link The computer is connected to the analyser by the mean of a DB 9 RS 232C Null modem cable The computer must have appropriate software to read the data transmitted by the analy...

Page 59: ...Celsius with two digits after the dot Tab ASCII character 11 Reserved Tab ASCII character 11 Reserved Tab ASCII character 11 Status The status of analyser is given on a single byte This is a bitwise i...

Page 60: ...Over Voltage Category II Pollution Degree 2 The analyzer complies with the Class B digital apparatus requirements of ICES 003 of Canada through the application of EN 55011 2007 L analyseur est conform...

Page 61: ...e highest value of the range in use Consequently if the range in use is 0 10 ppm 20 mA will represent 10 ppm If the range in use is 0 100 ppm 20 mA will represent 100 ppm and so on When monitoring the...

Page 62: ...SERVOPRO FID Online Total Hydrocarbons Analyser SERVOPRO FID 01000001A rev 5 60 APPENDIX A 5 CONNECTING DIGITAL OUTPUTS Figure 43 Digital output connections...

Page 63: ...PRO FID 01000001A rev 5 61 The output terminals are separated from the analyser mains circuits by reinforced insulation The terminals must only be connected to circuits that are themselves separated f...

Page 64: ...prevent the accumulation of fuel The inside control valve is not considered tight shut off A fuel shut off valve can be connected to the rear connector of the analyser This valve must be normally clos...

Page 65: ...SERVOPRO FID Online Total Hydrocarbons Analyser SERVOPRO FID 01000001A rev 5 63 Figure 44 Connecting a fuel shut off valve...

Page 66: ...sed by Tele Kontrol to access the analyser It is important to first know if your network works with DHCP If so activate the DHCP in the Connectivity menu refer to section 4 5 and restart the analyser...

Page 67: ...s Ok to confirm Figure 45 Tele Kontrol IP Then a browser opens A password is requested to control the analyser The default password is KONTROL This password can be changed by user from others menu in...

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