PUMP DISASSEMBLY
BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE
AND CLEAN PUMP.
1
PUMP OUT ALL (IF ANY) REMAINING FOOD PRODUCT
FROM INSIDE PUMP.
2
WASH AND RINSE OFF OUTSIDE OF PUMP.
3
FLUSH AND RINSE ALL INSIDE AND OUTSIDE
SURFACES OF PUMP THOROUGHLY WITH HOT WATER.
•
Place lower end of pump into container of hot water
and operate pump until all (if any) remaining product
is expelled and only hot water flows from discharge
tube. Then remove pump from container of water to
disassemble.
•
Use a container to collect small parts of pump to
prevent any loss.
4
REMOVE PLUNGER AND LID FROM PUMP CYLINDER
BY TURNING LOCKING COLLAR AND DISCHARGE TUBE
NUT COUNTERCLOCKWISE.
5
REMOVE CYLINDER AND DISCHARGE TUBE FROM
VALVE BODY BY ROTATING COUNTERCLOCKWISE TO
RELEASE FROM SLOTS IN VALVE BODY.
6
REMOVE LARGE O-RING OR SILICONE GASKET FROM
VALVE BODY.
7
REMOVE SMALL O-RING FROM DISCHARGE TUBE.
•
Be careful not to damage o-ring when prying it off
of discharge tube.
8
REMOVE KNOB FROM PLUNGER BY ROTATING
COUNTERCLOCKWISE.
•
Firmly hold head tube towards piston head while
unscrewing knob. Pressure on spring will release
and push knob off rapidly.
9
REMOVE LOCKING COLLAR FROM HEAD TUBE.
•
Remove gaging collar(s), if used, from head tube
by sliding them off.
J
REMOVE HEAD INSERT FROM INSIDE HEAD TUBE.
K
REMOVE SPRING FROM PISTON.
L
REMOVE WASHER FROM PISTON.
M
REMOVE SEAL ASSEMBLY FROM PISTON HEAD.
•
Be careful not to damage seal when prying it off
of piston head.
N
REMOVE O-RING FROM INSIDE SEAL
•
Be careful not to damage o-ring when prying it out of
seal.
PUMP CLEANING
BEFORE FIRST USE AND AFTER USE DAILY OR
REGULARLY, DISASSEMBLE AND CLEAN PARTS.
FOR SAFE AND PROPER CARE, AND TO PREVENT
CORROSION, OF PARTS, IT IS IMPORTANT TO
CLEAN, RINSE, SANITIZE, AND DRY PARTS DAILY OR
REGULARLY. FAILURE TO COMPLY WITH ANY OF THESE
INSTRUCTIONS MAY VOID UNIT WARRANTY.
1
SEE PUMP DISASSEMBLY.
2
WASH CLEAN ALL PARTS WITH DISHWASHING
DETERGENT AND HOT WATER.
•
Wash small parts in a pan or other container to
prevent part loss.
•
Scrub with supplied brushes to clean all
confined areas. Maintain a clean and efficient
pump by using the brushes supplied with
pump to prevent product build up inside pump.
•
IMPORTANT PUMP AREAS TO CLEAN: Clean
inside cylinder thoroughly with brush 82049.
Clean inside discharge tube, valve body,
optional orificed plug and optional suction
tube thoroughly with brush 82824 or 82526.
•
Do not use scrapers, steel pads, steel wool, or other
cleaning tools that can scratch surfaces.
•
Mildly abrasive NYLON or brass brush may be used
to remove any stubborn food or mineral deposits on
interior surfaces of unit.
•
Do not use abrasive cleansers.
•
Do not use caustic cleansers.
•
Do not use cleansing agents with high concentrations
of acid, alkaline or chlorine.
•
Do not use ammonia based cleansers.
3
FULLY RINSE ALL WASHED PARTS THOROUGHLY
WITH CLEAR WATER.
•
To prevent corrosion on parts, it is important to
thoroughly and fully rinse washed parts.
4
DRY ALL PARTS WITH A CLEAN SOFT CLOTH.
•
Various elements and minerals, such as chlorides in
tap water, can accumulate on stainless steel parts
and create corrosion.
•
To prevent corrosion on stainless steel parts, it is
important to thoroughly and fully dry with a clean
soft cloth regularly.
5
SANITIZE ALL PARTS FOLLOWING LOCAL
SANITIZATION REQUIREMENTS. ALL PARTS IN
CONTACT WITH FOOD MUST BE SANITIZED.
•
Allow parts to fully air dry after sanitization.
•
Dishwasher safe.
CLEAN AND FLUSH PUMP
WITH SOAP, SANITIZER, AND HOT WATER
CLEAN INSIDE
DISCHARGE TUBE
CLEAN INSIDE
TAPERED END
OF DISCHARGE TUBE
CLEAN-IN-PLACE PROCEDURE
FOR PUMPS
CLEAN-IN-PLACE IS A BASIC FOUR STEP PUMP FLUSHING
PROCESS: CLEAN, RINSE, SANITIZE, AND RINSE.
CLEAN:
1
PUMP OUT ALL (IF ANY) REMAINING FOOD PRODUCT
FROM INSIDE PUMP.
2
WASH AND RINSE OFF OUTSIDE OF PUMP.
3
FLUSH AND RINSE ALL INSIDE AND OUTSIDE
SURFACES OF PUMP THOROUGHLY WITH HOT WATER.
•
Place lower end of pump into container of hot water
and operate pump until all (if any) remaining product
is expelled and only hot water flows from discharge
tube.
4
MIX 5 ML (1 TSP) OF DISHWASHING DETERGENT
(DAWN DISHWASHING LIQUID) WITH 1 QUART
(.95 L) OF HOT TAP WATER (APPROXIMATELY
110°F/43°C).
5
PLACE LOWER END OF PUMP INTO THIS CLEANING
MIXTURE AND REPEATEDLY OPERATE PUMP UNTIL
ALL CLEANING MIXTURE IS PUMPED THROUGH PUMP.
RINSE:
6
PLACE LOWER END OF PUMP INTO 2 CUPS (.5 L) OF
HOT TAP WATER (APPROXIMATELY 110°F/43°C) AND
REPEATEDLY OPERATE PUMP UNTIL ALL TAP WATER
IS PUMPED THROUGH PUMP.
SANITIZE:
7
MIX ONE 1 OZ (28.4 G) PACKET OF KAY-5
SANITIZER/CLEANER (EPA REG NO. 5389-15) WITH
2.5 GALLONS (9.5 L) OF TAP WATER (APPROXIMATELY
ROOM TEMPERATURE).
8
PLACE LOWER END OF PUMP INTO THIS SANITIZING
MIXTURE AND REPEATEDLY OPERATE PUMP UNTIL
1 QUART (.95 L) SANITIZING MIXTURE IS PUMPED
THROUGH PUMP.
RINSE:
9
PLACE LOWER END OF PUMP INTO 1 CUP (.24 L) OF
HOT TAP WATER (APPROXIMATELY 110°F/43°C) AND
REPEATEDLY OPERATE PUMP UNTIL ALL TAP WATER
IS PUMPED THROUGH PUMP.
IMPORTANT PUMP AREAS TO CLEAN:
CLEAN ALL SIDES OF STAINLESS STEEL BALLS
CLEAN VALVE BODY PASSAGEWAY
CLEAN VALVE BODY OPENINGS
BRUSH 82049 (1
1/4
” D)
FOOD EQUIPMENT
LUBRICANT 40179
BRUSH 82526 (21”)
BRUSH 82824 (15”)
