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17

Gilian

®

 LAB & FIELD CALIBRATOR SYSTEM

Sensidyne Document No. F-PRO-1260 (Rev C)

3.3

PUMP CALIBRATIONS FOR MODELS
GILAIR-3 & 5 AND HFS-113 & 513

In these Gilian samplers the flow rate control is de-
rived by using the DC motor of the pump as the load
sensor which provides a dependable means of provid-
ing constant flow. This system requires adjusting the
slope and intercept to provide proper linearity for the
system. As such, this linearity is provided by the use
of two flow calibration points.

3.3.1

High Flow Calibrations

The Diagnostic Calibrator is set up to check electronic
calibration over the range 0.5–5.0 liters. For HFS-513,
GilAir/GilAir-5 and HFS-113 samplers, please refer to
their respective operation manuals for specific calibra-
tion ranges and adjustment procedures.

This procedure properly calibrates the electronic flow
control system in the pump. Calibrating high flow rates
requires adjusting the flow control compensation po-
tentiometers of the Back-pressure Compensation Sys-
tem (BCS) in the pumps.

These potentiometers are adjusted at 2 flow rate points:

at 1 LPM for HFS-113 & GilAir (1.5 LPM for
HFS-513)

at 3 LPM for HFS-113 & GilAir (4 LPM for HFS-
513)

*)

In this mode, turn the Flowmeter Selector Valve
(V2) to the appropriate flowtube. Connect the
pump tubing to the Air Inlet Fitting (B1).

*)

Set the Load Selector Valve (V1) to “Bypass” (refer
to Figure XX).

*)

Turn on the pump and adjust the flow rate to either
1 or 1.5 LPM (depending on your pump model).

*)

Turn the Load Selector Valve (V1) to “Low Flow
Adjust” (V4) (refer to Figure XX) to simulate the ap-
propriate back pressure on the pressure gauge. Ad-
just the Low Flow Adjust Valve (V4), as needed, to
maintain a constant flow rate when switching be-
tween “Bypass” and “Low Flow Adjust” modes.

*)

Adjust the pump flow rate to either 3 or 4 LPM (de-
pending on your pump model).

*)

Turn the Load Selector Valve (V1) to “High Flow
Adjust” (V3) (refer to Figure XX) and adjust until
proper back pressure is observed.

*)

Note any changes in the flow rate. Adjust the high
flow pump compensation potentiometer so as to
maintain a constant flow rate when switching be-
tween the “Bypass” and “High Flow Adjust” modes.

Summary of Contents for Gilian 800565 Series

Page 1: ...________ HIGH FLOW ADJ V3 LOAD SELECTOR VALVE V1 BYPASS LOW FLOW ADJ V4 B4 B1 FLOWMETER SELECTOR VALVE V2 FM1 FM2 FM3 20 10 0 0 20 40 60 80 100 30 40 INCHES OF WATER cm of water MAX PRESSURE 15 PSIG D...

Page 2: ......

Page 3: ...el with 3 rotameter flow tubes Carrying Case Sampling Pump Gilibrator 2 Precision Flowmeter Not included with Calibrator Panel only model PN 800573 3 or Lab Stand Calibrator PN 800873 3 ALWAYS check t...

Page 4: ...e Gilian logo are registered trademarks These trademarks are protected through use and registration in the United States The trademarks and servicemarks used in this document are the property of their...

Page 5: ...SECTION TWO SYSTEM SET UP 2 1 Leak Testing 11 2 2 Flowtube Calibration 12 SECTION THREE PUMP SET UP OPERATION 3 1 Pump Performance Check 14 3 2 Pump Checkout 15 3 2 1 Load Simulation 15 3 2 2 Pressur...

Page 6: ...st 20 4 2 Flowtube Cleaning 23 APPENDICES Appendix A Parts List 24 25 Appendix B Returned Material Authorization 26 LIST OF FIGURES 1 1 Lab Field Calibrator Panel Front View 10 2 1 Calibration Plot Ex...

Page 7: ...dent DO NOTremove or alter any label or tag on this product its accessories or related products DO NOToperate this product should it malfunction or require repair DO NOTattempt to repair or modify the...

Page 8: ...Addi tional flowtubes are available to customize the calibra tor flowtube range to meet the users needs Specifications Flow Rates variable in 5 steps 0 5 5000 cc min 0 4 4000 cc min 50 800 cc min 30...

Page 9: ...acing the actual load i e the sampling media downstream of the flowtube which then gives direct pressure drop read ings and flow information about the loading source 1 3 DIAGNOSTIC PANEL TYPES 1 3 1 S...

Page 10: ...R SELECTOR VALVE V2 FM1 FM2 FM3 20 10 0 0 20 40 60 80 100 30 40 INCHES OF WATER cm of water MAX PRESSURE 15 PSIG DWYER INSTRUMENTS INC MICH CITY IND 46360 U S A PAT 3 397 319 3 862 416 4 011 759 4 347...

Page 11: ...the leak If leakage is detected set V2 to FM2 and repeat the entire procedure If no leakage is found it means the total system is intact and that the leakage found in the previous step lies in the tub...

Page 12: ...wmeter Selector Valve V2 10 to the flowtube being calibrated and connect the suction side of the Gilibrator 2 or bubble burette to the Air Inlet Fitting B1 7 3 Set the pump flow rate to 1000 cc min by...

Page 13: ...No F PRO 1260 Rev C Figure 2 1 Calibration Plot Example 5 4 3 2 1 1 2 3 4 5 ACTUAL FLOW IN LPM GILIBRATOR 2 OBSERVED FLOW IN LPM ROTAMETER 1 0 0 0 0 f t E l e v a t i o n a t 6 0 F S t a n d a r d C...

Page 14: ...ing the valve counterclock wise Note that this action will have no effect at this time 5 Switch the Load Selector Valve V1 to the Low Flow Adjust position V4 6 To simulate a 20 H2O filter loading back...

Page 15: ...1 9 LPM Continue to increase the back pressure on the pump by turning the High Flow Adjust Valve V3 clockwise until the flowtube reads 1900 cc min Wait 2 minutes If the pump does not fault increase th...

Page 16: ...Use only with UL Listed Portable Air Sampling Pump Battery Pack LFS 113 PUMP GILIBRATOR OR GILIBRATOR 2 PRECISION FLOWMETER UNIVERSAL CALIBRATION PANEL 5 0 4 0 3 0 2 0 1 0 0 5 200 150 100 50 40 30 20...

Page 17: ...e Back pressure Compensation Sys tem BCS in the pumps These potentiometers are adjusted at 2 flow rate points at 1 LPM for HFS 113 GilAir 1 5 LPM for HFS 513 at 3 LPM for HFS 113 GilAir 4 LPM for HFS...

Page 18: ...nd then positioning the Load Selector Valve to either position The GilAir with a constant pressure module can be checked in the same manner except there is no adjust ment for the suction pressure only...

Page 19: ...ontinue to close V4 to approximately 30 35 H2O or until the Fault light stays On Once the Fault light is On do not adjust the valve any further The pump should stop within one 1 minute after the red l...

Page 20: ...raduates are facing front 5 Slide three 3 pieces of tubing 9 onto upper manifold 19 and install onto the flowtubes at top of flowtube housing and secure with two screws 20 6 Rotate the selector valve...

Page 21: ...ECTOR VALVE V2 FM1 FM2 FM3 20 10 0 0 20 40 60 80 100 30 40 INCHES OF WATER cm of water MAX PRESSURE 15 PSIG DWYER INSTRUMENTS INC MICH CITY IND 46360 U S A PAT 3 397 319 3 862 416 4 011 759 4 347 744...

Page 22: ...22 Gilian LAB FIELD CALIBRATOR SYSTEM Sensidyne Document No F PRO 1260 Rev C Figure 4 2 Calibrator Panel Rear View...

Page 23: ...sheet metal flowtube housing Each individual flowtube can then be separated from the lower manifold 6 Clean the flowtube using lab grade alcohol in a sy ringe through the bottom 7 After cleaning blow...

Page 24: ...o c A s e b u t w o l f e g n a r w o l d n a h g i h h t i w e m o c s r o t a r b i l a C l e n a P s t n e m e r i u q e r c i f i c e p s r o f e l b a l i a v a s i s e s a C t n e m u r t s n I...

Page 25: ...l p e R 2 0 3 1 0 4 M P L 4 4 0 e b u T w o l F t n e m e c a l p e R 9 4 2 1 0 4 M P L 5 5 0 e b u T w o l F t n e m e c a l p e R s r e t e m a t o R g n i d n a t S e e r F o N t r a P n o i t p i...

Page 26: ...in advance for assistance with a problem which cannot be remedied and or requires the return of the product to the factory All returned products re quire a Returned Material Authorization RMA num ber...

Page 27: ......

Page 28: ...1000 112th Circle N Suite 100 St Petersburg Florida 33716 800 451 9444 727 530 3602 727 539 0550 FAX www sensidyne com Revision C Document No F PRO 1260...

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