Segway p Series, User Manual, Page: 39 / 52

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Install Handlebar/Control Shaft Assembly
Tool required: 5 mm hex wrench.
1. Make sure the Segway HT is powered off and not
plugged in. It is unsafe to perform this procedure
while the Segway HT is powered on or charging.
2. Loosen the Height Adjustment Collar and slide the
upper part of the Handlebar/Control Shaft
Assembly fully into the lower part of the Control
Shaft. Gently tighten the Height Adjustment Collar.
3. Reach into the Control Shaft and pull down the tag
to access the Control Shaft Cords. Connect these
two Control Shaft Cords from the Control Shaft to
the Control Shaft Base. Connect black to black, and
yellow to yellow. Make sure prongs are properly
aligned and snapped into place. The connection of
the black Control Shaft Cords produces a tone.
4. Loosen the Height Adjustment Collar and extend
the Handlebar/Control Shaft Assembly
approximately 6 inches (15 cm). Then, tighten the
Height Adjustment Collar.
5. Insert the bottom of the Handlebar/Control Shaft
Assembly into the opening in the base. Push the
Handlebar/Control Shaft Assembly all the way in so
that the rubber O-ring near the bottom contacts the
base. Be careful not to pinch the cords.
6. Lay the Segway HT down forward onto the
Handlebar to properly align the Handlebar parallel
with the front of the base.
7. Securely tighten the Control Shaft Clamp Bolt using
the 5 mm hex wrench.
Tightening Torque: 6.8 N-m (5.0 ft-lbf)
Remove the Battery Packs
Tool Required: 3 mm hex wrench.
1. Make sure the Segway HT is powered off and not
plugged in. It is unsafe to perform this procedure
while the Segway HT is powered on or charging.
2. Tip the Segway HT onto its side so that the outside
of one of the wheels lays flat against a clean,
smooth surface. (Lay the p Series machine forward,
rather than on its side, for this procedure, to avoid
damage to the wheel.)
3. Use the 3 mm hex wrench to remove the fasteners
(4 per Battery Pack).
4. Pull Battery Packs straight off chassis.
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