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SERVICE MANUAL FOR ST-150(F)

SeeTech

Record of Revision

Rev.no

Main Contents

In charge

Date

1.0

New release

Mr.Cha

4 March,2011

1.1

Add to Disassemble & assemble

Dan

19 May, 2011

1.2

Modify Chapter 5.Calibration

Dan

30 May, 2011

1.3

Modify Printer port diagram. (Page 56~58)

Kelly

14 August,

2011

Modify Chapter 5.Calibration

-Modify 5.2 MG CALIBRATION (Page 41)

-Add 5.5 CF Level (Page 43)

Modify Disassemble & assemble. (Page 13)

1.4

Modify Chapter 4, 5. Upgrade & Save Data
Modify Chapter 6. Calibration

Aron

28 Fabruary,

2012

1.5

Change Chapter 6 to Chapter 5
Modify Chapter 5. Calibration

Aron

09 May,

2012

1.6

Modify Chapter 5. Calibration

Aron

September,

2012

Summary of Contents for ST-150

Page 1: ...Currency Fitness Sorter Authenticator with 2 Pocket Rev 1 6 Date 04 September 2012 ...

Page 2: ...ay 2011 1 3 Modify Printer port diagram Page 56 58 Kelly 14 August 2011 Modify Chapter 5 Calibration Modify 5 2 MG CALIBRATION Page 41 Add 5 5 CF Level Page 43 Modify Disassemble assemble Page 13 1 4 Modify Chapter 4 5 Upgrade Save Data Modify Chapter 6 Calibration Aron 28 Fabruary 2012 1 5 Change Chapter 6 to Chapter 5 Modify Chapter 5 Calibration Aron 09 May 2012 1 6 Modify Chapter 5 Calibration...

Page 3: ...OTOR 22 3 8 KICKER MOTOR 26 3 9 STACKER MOTOR 27 3 10 SOLENOID 30 3 11 SMPS 32 4 UPGRADE METHOD BY USB MEMORY STICK 33 5 CALIBRATION 34 5 1 HOW TO CALIBRATE CIS SETTING 34 5 2 HOW TO CALIBRATE CF LEVEL 35 5 3 HOW TO CALIBRATE MG SETTING 36 5 4 HOW TO CALIBRATE UV SETTING 37 5 5 HOW TO CALIBRATE DOUBLE SETTING 38 5 6 HOW TO CALIBRATE TAPE SETTING ONLY FOR FITNESS MODEL 39 5 7 HOW TO CALIBRATE FITNE...

Page 4: ...SERVICE MANUAL FOR ST 150 F 4 47 SeeTech 9 ERROR CODE 47 ...

Page 5: ...ICE MANUAL FOR ST 150 F 5 47 SeeTech 1 PURPOSE This document is for Maintenance and service of Magner175 series 2 APPEARANCE 2 1 Exterior Hopper Reject Pocket Stacker LCD Display Hopper Guide Operation Keys ...

Page 6: ...SERVICE MANUAL FOR ST 150 F 6 47 SeeTech FND Gap Adjust Knob Power Switch USB H PC Power Supply Socket USB S Devices LAN Serial 1 PC Printer Serial 2 PC Printer ...

Page 7: ...SERVICE MANUAL FOR ST 150 F 7 47 SeeTech 2 2 Sensor IR Sensor CIS Sensor UV Front Sensor TDS TDS Roller Down Sensor Module Up Sensor Module Counter LED Sensor Counter Sensor MG Sensor UV Rear Sensor ...

Page 8: ...SERVICE MANUAL FOR ST 150 F 8 47 SeeTech Hopper sensor Stacker sensor Reject Sensor Jam 1 sensor Jam 2 sensor Lower Drive Body ...

Page 9: ...MBLE ASSEMBLE 3 1 Merlin board and TFT LCD Loosen screw of rignt side Loosen screw of left side Press release button both side and open front cover Loosen screw of upper left side Loosen screw of upper right side Lift up Middle knob to open rear cover ...

Page 10: ...t side Loosen screw of upper left side Loosen screw of left side and remove upper side right cover Loosen screw of right side and remove upper side left cover Loosen 2 screws of left side Loosen 2 screws of right side Loosen screw of left side Loosen screw of right side ...

Page 11: ... SeeTech Remove front cover assembly Disconnect 15 1 15 2 15 3 cable on Merlin board Disconnect 3 1 3 2 3 3 cable on Merlin board 3 1 3 2 3 3 15 1 15 2 15 3 Disconnect 1 1 1 2 2 cable on Merlin board 1 1 1 2 2 Disconnect membrane cable ...

Page 12: ...SERVICE MANUAL FOR ST 150 F 12 47 SeeTech Loosen 4 screws on Merlin board Remove Merlin board and disconnect TFT LCD cable Remove 4 screws and disassemble TFT LCD ...

Page 13: ...ws of rear cover Loosen 2 screws of middel knob and remove rear cover Loosen 4 screws of middle cover Loosen 4 screws of middle cover 17 1 6 2 8 2 7 16 1 1 1 2 Disconnect 1 1 1 2 6 2 7 8 2 16 17 1 cable on Argos Board Disconnect 4 14 6 1 8 1 5 1 12 cable on Argos Board 4 14 6 1 8 1 5 1 12 ...

Page 14: ...SERVICE MANUAL FOR ST 150 F 14 47 SeeTech Loosen 2 screws on Argos board Separate Argos board from board mount and then disassemble Argos board ...

Page 15: ...ech 3 3 Module Center MG sensor Side MG sensor Same procedure 3 2 then follows next as below Remove the screws in red circles and then disassemble Center MG sensor Disassemble right side MG sensor board Disassemble left side MG sensor board ...

Page 16: ... 47 SeeTech 3 4 Module Loosen screw of rignt side Loosen screw of left side Press release button both side and open front cover Loosen screw of upper left side Loosen screw of upper right side Lift up Middle knob to open rear cover ...

Page 17: ...h Loosen screw of upper right side Loosen screw of upper left side Loosen screw of left side and remove upper side right cover Loosen screw of right side and remove upper side left cover Remove 2 belts from Pulley Remove Pulley in red circle ...

Page 18: ...e 3X6 in yellow circles and 3X8 in blue circles Loosen 7 screws of right side Screw size are 3X6 in yellow circles and 3X8 in blue circles Loosen 4 screws of rear cover Loosen 2 screws of middel knob and remove rear cover Loosen 4 screws of middle cover Loosen 4 screws of middle cover ...

Page 19: ...SERVICE MANUAL FOR ST 150 F 19 47 SeeTech When the detection module is removed be careful 1 1 1 2 5 1 5 2 12 cables Take out Module assembly from machine ...

Page 20: ...T 150 F 20 47 SeeTech 3 5 Motor drive board Loosen 3 screws of lower right side cover Loosen screw and remove lower right side cover Disconnect all cable from Motor drive board Loosen 4 screws and remove Motor drive board ...

Page 21: ...SERVICE MANUAL FOR ST 150 F 21 47 SeeTech 3 6 COMM board Loosen 2 screws Turn the machine on its side to loose screw Disconnect 3 cables Loosen 2 screws ...

Page 22: ...7 SeeTech 3 7 Main motor Loosen screw of rignt side Loosen screw of left side Press release button both side and open front cover Loosen screw of upper left side Loosen screw of upper right side Lift up Middle knob to open rear cover ...

Page 23: ...t side Loosen screw of upper left side Loosen screw of left side and remove upper side right cover Loosen screw of right side and remove upper side left cover Loosen 2 screws of left side Loosen 2 screws of right side Loosen screw of left side Loosen screw of right side ...

Page 24: ...T 150 F 24 47 SeeTech Remove front cover assembly Disconnect 15 1 15 2 15 3 cable on Merlin board Disconnect 3 1 3 2 3 3 cable on Merlin board 3 1 3 2 3 3 15 1 15 2 15 3 Disconnect 1 1 1 2 2 cable on Merlin board 1 1 1 2 2 ...

Page 25: ...47 SeeTech Loosen 4 screws of left side Disconnect connector from Encoder sensor Loosen 4 screws of right side Disconnect connector in red circle and open Low drive assembly Remove belt in red circle Remove Pulley and loosen 3 screws ...

Page 26: ...SERVICE MANUAL FOR ST 150 F 26 47 SeeTech 3 8 Kicker Motor Same procedure of 3 7 then follows next as below Remove belt and pulley of right side Loosen 3 screws ...

Page 27: ...or Press release button both side and open front cover Loosen 3 screws of lower left side cover Loosen screw and remove lower left side cover Loosen 3 screws of lower right side cover Loosen screw and remove lower right side cover Loosen 2 screws of left side ...

Page 28: ...ight side Remove Reject pocket Loosen screw of left side Loosen screw of left side Disconnect connector and remove stacker pocket Fix position the shaft by slender driver as yellow circle and remove the screw in red circle Loosen 2 screws of bottom Loosen 4 screws ...

Page 29: ...SERVICE MANUAL FOR ST 150 F 29 47 SeeTech Remove 2 E rings and separate stacker Remove Pin Loosen 3 screws and remove stacker motor ...

Page 30: ... Press release button both side and open front cover Loosen 3 screws of lower left side cover Loosen screw and remove lower left side cover Loosen 3 screws of lower right side cover Loosen screw and remove lower right side cover Loosen 2 screws of left side ...

Page 31: ...MANUAL FOR ST 150 F 31 47 SeeTech Loosen 2 screws of right side Fix position CAM assembly by slender driver and then remove the screw Remove CAM SENSOR BAR Loosen screw Disconnect 20 cable on Motor drive board ...

Page 32: ...SERVICE MANUAL FOR ST 150 F 32 47 SeeTech 3 11 SMPS Loosen 3 screws of bottom Remove SMPS cover Disconnect cables on SMPS board Remove 4 screws and then remove SMPS board ...

Page 33: ...USB Memory Stick 1 Prepare USB memory stick Minimum space 50MByte 2 Copy upgrade file Ex G 3 Turn on the machine 4 Insert USB memory stick to machine 5 Check the Upgrade End Message 6 Remove USB memory stick and reboot the machine Upgrade File Format Double click ...

Page 34: ...assword 1111 SET Key 4 Select 1 CIS Setting 5 Select CNT by pressing CURR key 6 Put a CIS calibration paper just one piece on the hopper 7 Press Send key 8 In red circle the front value 95 is for IR the next value 235 is for Gray 9 The IR value should be 94 96 and the Gray value should be 234 236 10 If the IR value is higher than 96 decrease IR Level by pressing SET CLEAR NUMERIC Key ...

Page 35: ...l be changed After API Version R120614 1 Long press START STOP key 2 Select 4 MACHINE SETTING 3 Enter the password 1111 SET Key 4 Select 1 CIS Setting 5 Select CNT by pressing CURR key 6 Don t need to change Gray Level IR Level because of calibration is done automatically 7 Put a CIS calibration paper just one piece on the hopper 8 Press Send key 9 Try to process from 7 and 8 until Calibration Suc...

Page 36: ... Setting it needs all speed 1000 1300 1500 notes min 5 Put on the MG paper just one piece in the direction as a picture below on the hopper and Press Send key 6 The Gain 1 2 4 5 values are set around 310 330 Gain 3 value is set around 370 390 7 The Gain 3 has two values behind number is angle of the MG paper we recommend the value is 0 during calibration 8 All speed needs calibration So press 9 Sp...

Page 37: ...at the bottom values should be 40 39 41 7 The Gain 5 8 are reflection levels and at the bottom values should be 37 36 38 8 So the values at the bottom should be 40 40 40 40 37 37 37 37 1 9 Try to calibrate until all values reach to be right ARGOS Version 030b 1 Long press START STOP key 2 Select 4 Machine Setting 3 Enter the password 1111 4 Select 4 UV Setting 5 Put on the UV calibration paper jus...

Page 38: ...elect 2 Product Model 3 Enter the password 1111 SET Key 4 Select 2 SW Version 5 In red circle 030b is ARGOS Version 5 5 How to calibrate Double Setting 1 Long press START STOP key 2 Select 4 MACHINE SETTING 3 Enter the password 1111 SET Key 4 Select 6 Double Settings 5 Double Level value is 3 Default ...

Page 39: ...achine operates automatically 7 Press 6 Auto key then the Multi value will be changed 8 The Multi value should be about 100 100 120 9 But ignore the Multi value in 0 and 11 channels And 1 3 8 10 channels might be able to be a little different because those channels are related with rubber on the tape sensor If the Multi value is too low decrease the Gain value The Gain 1 is related with Multi chan...

Page 40: ...t 8 Fitness Level 5 Each Fitness Level Default Value is different The soil menu of Fitness level is devided into each denomination of local 5 8 Motor Speed calibrate 1 Long press START STOP key 2 Select 3 MACHINE STATUS 3 Enter the password 1111 SET Key 4 Select 2 Motor Speed 5 Press 0 Auto key then Motor setting is started Autimatically ...

Page 41: ...ed under FIT condition counterfeit detection etc Users are recommended to clean the machine sensors at least once a day Refer to following section and clean the machine regularly Please turn the power off before cleaning the machine 1 Cleaning CIS Tape and UV sensor by soft cloth on Module front side 2 Cleaning CIS Tape UV and MG sensor by soft cloth on Module rear side ...

Page 42: ...SERVICE MANUAL FOR ST 150 F 42 47 SeeTech 3 Cleaning counter sensor by soft brush on LOWER DRIVE BODY ...

Page 43: ...SERVICE MANUAL FOR ST 150 F 43 47 SeeTech 4 Cleaning counter sensor by soft brush on LOWER TENSION BODY 5 Cleaning sensor by soft brush in STACKER pocket ...

Page 44: ... 300 W x 321 D x 310 H mm Fitness ST 150F 1000 notes min Weight Net 13 9 Kg Gross 15 7 Kg Serial option 800 notes min Power Supply 100 240V AC 50 60 Hz Fitness Stain Limpness Dog ear Tears Hole Fold Multilations Repairs Composed De inked etc Globalization Multi Languages support Communication Channel LAN USD RS232C External Display Thermal Printer User Interface TFT color LCD 4 3 inch Audio Upgrad...

Page 45: ...ale CONNECTION FOR SERIAL PRINTER CALBLE 25P PRINTER D SUB 25P Male Pin No Signal Name Signal Direction Contents 1 FRAME GND Frame Ground 2 RXD Input Receive Data 3 TXD Output Transmit Data 5 GND Signal Ground Pin No Signal Name Signal Direction Contents 1 FRAME GND Frame Ground 2 RXD Input Receive Data 3 TXD Output Transmit Data 7 GND Signal Ground ST 150 F PRINTER 25P F G 1 TXD 2 RXD 3 S G 4 F G...

Page 46: ... SERIAL PRINTER CALBLE 9P PRINTER D SUB 9P Male Pin No Signal Name Signal Direction Contents 1 FRAME GND Frame Ground 2 RXD Input Receive Data 3 TXD Output Transmit Data 5 GND Signal Ground ST 150 F PRINTER 9P F G 1 TXD 2 RXD 3 S G 4 F G 1 TXD 2 RXD 3 S G 5 ...

Page 47: ...or 50 VTAPE5 14 Double double 51 VTAPE6 15 IR Suspected irR 52 VTAPE7 16 Suspected irL 53 VTAPE8 17 Counterfeit IR 54 VTAPE9 18 MG Suspected MG 55 VTAPE10 19 MT MT Unknown 56 VTAPE11 20 Diff Diff Serial Dir 57 PTAPE0 21 Differ Value 58 PTAPE1 22 Differ direction 59 PTAPE2 23 UV UV Error 60 PTAPE3 24 Jam check fcnt l 61 PTAPE4 25 check fcnt c 62 PTAPE5 26 check fcnt r 63 PTAPE6 27 check incnt 1 64 ...

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