SEDEMAC CB12XX SERIES Manual Download Page 3

 

 

SEDEMAC

TM

   

 

 

 

 

Format No: SED-OHA-QF-06, Rev 01 

NOTE: This document is a property of SEDEMAC Mechatronics Pvt. Ltd. It shall not be communicated to or copied by anyone without the written permission of the company. 

This document is controlled when it is printed.

 

Page 1 of 19                                                                                                                                                 

 

 

Safety Instructions 
 

General Instructions 

 

This document includes important instructions that should be followed during installation and 
maintenance of the Generator Set controller. 

 

For safety reasons, the manufacturer recommends that this equipment be installed and serviced by 
an Authorized Service personnel. Follow all applicable state and local electrical codes. 

 

Efficient and safe operation of the controller can be acquired only if the equipment is correctly 
operated and maintained. Many accidents arise due to ignorance or illiteracy towards the elemental 
rules of safety and precautions. 

 
The following safety notations found throughout this document indicate potentially hazardous conditions to the 
operator, service personnel or the equipment.

 

 

 

 

Highlights an essential element of a procedure to ensure correctness

 

 

 

Indicates a procedure or practice, which, if not strictly observed, could result 
in damage or destruction of equipment

 

 

 

Indicates a procedure or practice, which could result in injuring personnel or 
loss of life, if not followed correctly

 

 

 
Electrical safety 

 

Electric shock can cause severe personal injury or death. 

 

Ensure the generator set must be grounded before performing any installation or service. 

 

Generators produce high electrical voltages direct contact with it can cause fatal electrical shock. 
Prevent contact with terminals, bare wires, connections, etc., while the generator and related 
equipment are running. Do not tamper with interlocks. 

 

To handle the maximum electrical current, sizes of wire gauge used for electrical connections and 
wirings must be appropriate to which they will be subjected to. 

   

In operation safety 

 

Before installing Genset controller, ensure that all power voltage supplies are positively turned off at 
their source. Disconnect the generator’s battery cables and remove panel fuse to prevent accidental 
start up. Disconnect the cable from the battery post, indicated by a NEGATIVE, NEG, or (–) first. 
Reconnect the negative cable last. Failure to do so will result in hazardous and possibly fatal electrical 
shock. 

 

Remove electric power supply before removing controller or touching other electrical parts.  

 

Use extreme caution when working on electrical components. High voltage can cause injury or death.  

 

Use rubber insulative mats placed on dry wood platforms over floors that are metal or concrete when 
working near Generator set or other electrical equipment.  

Summary of Contents for CB12XX SERIES

Page 1: ...CB12XX SERIES BATTERY CHARGERS Product Manual Version 1 00 ABSTRACT This manual is intended as an Information guide for operating SEDEMAC s CB12XX series battery chargers Doc SED MAN CB12XX 002 Date 1...

Page 2: ...owned by their respective companies SEDEMAC Mechatronics Pvt Ltd reserves the right to change the contents of this document without prior notice For permission requests and applications to reproduce...

Page 3: ...ctice which could result in injuring personnel or loss of life if not followed correctly Electrical safety Electric shock can cause severe personal injury or death Ensure the generator set must be gro...

Page 4: ...or wires while standing in water while barefoot or while hands or feet are wet IT MAY RESULT IN SEVERE ELECTRICAL SHOCK Do not wear jewellery Jewellery can cause a short circuit within electrical cont...

Page 5: ...e AUX Auxiliary BTS Base Transceiver Station CHG Charging CKT Circuit CT Ratio Current Transformer Ratio DC Direct Current DG Diesel Generator DIG IN Digital Input ENG TEMP Engine Temperature GCU Gens...

Page 6: ...when it is printed Page 4 of 19 Table of Contents 1 Introduction 7 1 1 Key Highlights of the Product 7 1 2 Product Variants 7 2 Charging Principle 7 3 Modes of Operation 8 4 Installation 8 4 1 Pin Te...

Page 7: ...re 1 Charging characteristics graph 7 Figure 2 Pin terminals of CB12XX 8 Figure 3 CB1205 Front View 10 Figure 4 CB1205 Side view 10 Figure 5 CB1205 Top view 10 Figure 6 CB1210 front view 11 Figure 7 C...

Page 8: ...nyone without the written permission of the company This document is controlled when it is printed Page 6 of 19 List of Tables Table 1 Mounting Information parameters for CB1205 and CB1210 9 Table 2 M...

Page 9: ...1 1 Key Highlights of the Product Automated three stage battery charging features is provided to ensure longer battery life Advanced switch mode supply design is responsible for higher output efficie...

Page 10: ...tage needs to be constant at optimum value To achieve this the battery is charged continuously The float charge thus compensates any loss caused by self discharge and keeps the battery fully charged 3...

Page 11: ...AC mains In order to operate the charger in manual boost mode short the terminals of Boost select by means of a wire The recommended torque while tightening screws at the connecting terminals is 0 4...

Page 12: ...Mechatronics Pvt Ltd It shall not be communicated to or copied by anyone without the written permission of the company This document is controlled when it is printed Page 10 of 19 4 3 2 CB1205 Case Di...

Page 13: ...Mechatronics Pvt Ltd It shall not be communicated to or copied by anyone without the written permission of the company This document is controlled when it is printed Page 11 of 19 4 3 3 CB1210 Case Di...

Page 14: ...Ltd It shall not be communicated to or copied by anyone without the written permission of the company This document is controlled when it is printed Page 12 of 19 4 4 Mounting on Panel Figure 9 Mount...

Page 15: ...ecifications and parameters for CB12XX Bulletins Contents Parameters CB1205 CB1210 Input Characteristics Nominal input AC voltage range 110V AC to 290V AC 110V AC to 290V AC Max input AC voltage range...

Page 16: ...all not be communicated to or copied by anyone without the written permission of the company This document is controlled when it is printed Page 14 of 19 6 Efficiency Curve Figure 11 Efficiency Curve...

Page 17: ...hing between Blue and Green LEDs Battery charger s output short circuit Check the output terminal connections 2 Red led Rightmost is ON Reverse connection of battery charger output with battery BAT co...

Page 18: ...ev 01 NOTE This document is a property of SEDEMAC Mechatronics Pvt Ltd It shall not be communicated to or copied by anyone without the written permission of the company This document is controlled whe...

Page 19: ...when it is printed Page 17 of 19 Disclaimer Due to continuous development the details provided in this document are subject to change without any prior notice SEDEMAC Mechatronics Pvt Ltd Technical C...

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