Sears Craftsman 113.198311 Operator'S Manual Download Page 73

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Summary of Contents for Craftsman 113.198311

Page 1: ...el and serial numbers may be found at the rear of the base You should record both model and serial number in a safe place for future use CAUTION READ ALL INSTRUCTIONS CAREFULLY CRRFTgMRN 10 INCH RADIA...

Page 2: ...in the United States This warranty gives you specific legal rights and you may also have other rights which vary from state to state SEARS ROEBUCK AND CO DEPT 698 731A Sears Tower Chicago IL 60684 Ta...

Page 3: ...injured or killed _ CAUTION Means that if the safety in formation is not followed someone may be in jured All of the safety information and cutting steps are critical to the safe operation of the rad...

Page 4: ...w the workpiece workpiece chips or pieces of the blade violently You can be blinded Wear safety goggles labeled ANSI Z87 1 on the package Fig 6 Safety Goggles Safety Sign _i DANGER Follow the 8 steps...

Page 5: ...the table the saw can tip over Saw Safety 1 Keep guards and anti kickback pawls in place and in working order 2 Check for broken or damaged parts before using saw A damaged guard or other saw part sho...

Page 6: ...m saw Locate read and follow the safety in structions and information contained in these labels 1 Wrong way feed label located on the out feed end of the blade guard r I DANGER J TO AVOID INJURY DO NO...

Page 7: ...lp you identify and locate the parts you need during assembly LIST OF LOOSE PARTS MODEL 113 198311 A Basic Saw Assembly 1 B Operators Manual 1 C Cabinet Assembly 1 D Front Table Board 1 E Fence Rip 1...

Page 8: ...or Wrench 1 B D Leveling Foot 3 8 4 E Hex Jam Nut 3 8 16 8 F Truss Hd Screw 1 4 20 x 1 2 48 G Lockwasher Ext 1 4 48 H Hex Nut 1 4 20 48 I Screw Pan Hd By BT 1 4 x 1 2 8 G J Rip Indicator 2 K Bevel Ind...

Page 9: ...missing part 2 Sometimes small parts get lost in packag ing materials Do not throw away any pack aging until your saw is put together If you are missing a part check the packaging be fore contacting...

Page 10: ...er holes on the other two parts Figure 14 4 Line up the four holes in the under support with the four holes in the shelf 5 Place the rear shelf stiffener on the shelf so that the two ends fit beween t...

Page 11: ...he shelf The spacer should be on the inside of the cabinet Figure 8 Fig 16 11 Turn the right side panel so that the J shaped slot is at the bottom and facing you 12 Put a spacer inside the right side...

Page 12: ...the back of the right spacer and front edge of the shelf Figure 21 t f i i i I I I 3 I I s tP_ Fig 21 Side Panel Spacer Shelf 1 27 Put a lockwasher and hex nut on the bolt and tighten using a 7 16 in...

Page 13: ...ther three leveling feet if necessary 39 Tighten all four bottom nuts using a 9 16 inch wrench Attaching Handwheel 1 Place the handwheel on the front of the saw The front of the saw has a D shaft that...

Page 14: ...ock the bevel lock and loosen the locknut on the motor pivot support Then go to step 9 and repeat 12 Repeat steps 9 10 until the bevel lock will not touch the left side of the yoke and the gap is not...

Page 15: ...rim cap in place Tighten using a Phillips screwdriver 5 Repeat steps 3 4 with the left trim cap Mounting Table Locks The following parts are used in mounting the table locks A B C D E F G H I J Lock H...

Page 16: ...e holes and seven smaller ones This side should be toward the floor 7 Place the two table rails on the front table as shown The tabs should point toward each other when both rails are in place and the...

Page 17: ...ng Holes Leveling Hole Mounting Holes Front Table Upside Down Fig 37 Leveling and Mounting Holes 2 Slide four U clips over the holes in the saw as shown Figure 38 Io Fig 30 3 Slide one U clip over the...

Page 18: ...the table is not squeezing the rubber grommets Otherwise leveling the table later on will be difficult 9 Start the leveling screws into the leveling holes using a 1 8 inch Hex L wrench Tighten the scr...

Page 19: ...3 Fig 43 On Off Switch 19 AI WARNING The saw can start ac cidentally or be used by children and others when the yellow key is left in the red switch Always remove the yellow key when the saw is off an...

Page 20: ...you unlock the bevel lock Fig 44 Miter Lock Unlocked To lock the miter lock push the lock to the left Figure 45 Fig 46 Bevel Lock Unlocked Fig 45 Miter Lock Locked There are three pre set miter angles...

Page 21: ...ivel lock when the motor is in one of these positions stand facing the saw handle pull the swivel lock all the way toward you and turn the motor as you hold the lock in this position Rip Lock The rip...

Page 22: ...e complete turn of the handwheel moves the arm 1 16 inch The handle can be folded in by pushing the red button while pushing the handle in All Controls Always lock the miter swivel and bevel locks bef...

Page 23: ...or shaft before begin ning to align your saw Do not install the blade or blade guard until you are instructed to do so Adjusting Elevation The goal of this adjustment is to make up ward and downward m...

Page 24: ...hten the mounting screws which pull down on the table making a given point lower Figure 55 4 Turn the motor until the arbor shaft is pointing straight down toward the table Figure 56 Tighten the level...

Page 25: ...nd lower the arm until the arbor shaft is just touching the wrench The wrench should slide back and forth with slight contact Figure 57 18 Move the arbor shaft over another point Do not change the ele...

Page 26: ...ar table to hold it and the other pieces in place If the circular clamps are too close to the rear table the locks cannot be locked If they are too far from the table the locks will not hold the piece...

Page 27: ...se the arbor wrenches to tighten the arbor nuts but do not overtighten 4 Unlock the rip lock and move the motor until the blade is over the front table 5 Lock the rip lock miter lock and bevel lock 6...

Page 28: ...blade moved away from the square tighten the top right screw to move the arm to the left Then tighten the top left screw to meet the column Go to step 14 or 16 Raise and lower the radial arm If this i...

Page 29: ...ge against the blade Make sure that the square is against the blade surface and not the set of a tooth Figure 65 4 Turn the blade with your hand several times and check to see if the square is flush w...

Page 30: ...0 bevel posi tion and lock the bevel lock 15 Lower the radial arm until the blade is just above the table 16 Place the long edge of the framing square on the table and the short edge against the blade...

Page 31: ...es when using a hex L wrench with pliers Fig 72 8 Hold the square in place and turn the motor until the square is flush with the blade 9 Hold the saw handle tightly and lock the swivel lock 10 Check t...

Page 32: ...of the blade and not on the set of a tooth Figure 74 I Fig 74 4 Turn the blade with your hand several times and check to see if the square is flush with the blade 5 If the square is flush with the bla...

Page 33: ...o step 16 or If you cannot keep the carriage bearings from turning while the motor moves go to step 22 16 Wipe the V shaped groove in each car riage bearing and the track they ride on with a cloth to...

Page 34: ...vel lock 5 Place the corner of the framing square against the fence so that the long edge is on the table under the blade and the short edge is sticking up in the air Make sure that the long edge is p...

Page 35: ...motor support until the square is flush with the blade 12 Hold the motor firmly and lock the bevel lock 13 Check the square to make sure that it is still flush with the blade 14 Tighten the two screw...

Page 36: ...een the motor and the fence Figure 85 Guard Clamp Screw Fig 83 Metal Plate 2 Place the guard over the blade You will feel the guard fall into place when the ridge on the inside of the guard slides int...

Page 37: ...h nuts using a 1 2 inch wrench Do not move the spreader as you tighten these nuts 16 Check the blade and spreader again to make sure that they are both against the fence If not go back to step 13 and...

Page 38: ...sition Lock the swivel lock 3 Measures 2 from rip fence to nearest tooth on the blade and lock rip lock handle 4 Adjust out rip scale indicator by slid ing until indicator line reads 2 inches on the u...

Page 39: ...ounded Outlet Fig 89 Plug for Less Than 150V Your saw must be properly grounded Not all outlets are properly grounded If you are not sure that your outlet is properly grounded have it checked by a qua...

Page 40: ...Adapter Extension Cords The use of any extension cord will cause some loss of power Use the following table to determine the minimum wire size A W G extension cord Use only 3 wire ex tension cords wh...

Page 41: ...lled through the workpiece Cuts are usually made across the grain of the workpiece Types of Crosscuts The basic types of crosscuts are shown below Notice the hand and body position in each Fig 91 Stra...

Page 42: ...path of the saw blade Keep hand holding the workpiece in view at all times 5 The blade can come completely off table edge beyond the 30 left miter position Fingers hands arms or legs can be cut off Us...

Page 43: ...ce and workpiece by about 1 8 inch The Blade Guard 13 The blade will try to pull itself through the workpiece Be prepared to hold the saw handle back to keep the saw blade from coming toward you 14 Lo...

Page 44: ...on and bevel and table locks to do Cutting Table and Fence Kerfs You will need to cut a new table kerf shal low cut and fence kerf slot left in the fence from sawing through it with the blade each tim...

Page 45: ...can be blinded Wear safety goggles Blade throws objects violently Wear safety goggles Fig 99 Safely Goggles Safely Sign 7 Insert yellow key into the red switch Fig 100 Crosscut Blade Guard and Body P...

Page 46: ...I Fig 101 Fence Position for Crosscut 2 Push the saw to the rearmost position be hind the fence 3 Lower the blade into but not touching the table kerr 4 Adjust the height of the anti kickback pawls to...

Page 47: ...yellow key form red switch 10 Insert yellow key into red switch 11 Turn saw on X AlL WARNING Saw blade can be pulled into or over fingers or hand Fingers or hand can be cut off Keep hand holding the w...

Page 48: ...Ripping Always set up the saw blade so the widest part of the workpiece is between the blade and the fence For example if you want to take 1 inch off an 11 inch wide workpiece set the saw blade 10 in...

Page 49: ...provide complete protection at outfeed end of the saw Do not reach for the workpiece at outfeed end of the saw Fingers hand or arm can be cut off Follow instructions for ripping Kickback Blade Contac...

Page 50: ...ide of workpiece up Make anti kickback pawls and spreader adjustments Stand out of the path of workpiece 2 The workpiece can be grabbed by the saw blade and take off like a missile Anyone standing in...

Page 51: ...ickback when correctly set helps reduce or eliminate the chance of wrong way feed because it blocks the workpiece from contacting the saw blade _ WARNING The anti kickback pawls and spreader adjustmen...

Page 52: ...out 1 full turn more This will make a 1 16 to 1 8 inch kerr in the table _WARNING For workpieces 1 4 inch thick or less make the rip kerf at least 1 8 inch deep to keep the saw blade from rising up on...

Page 53: ...lade Fingers and hand can be cut off Use a push stick Fig 113 Anti kickback Pawl Position 4 Tighten wing screw 5 Go to the infeed end of the saw blade 6 Push the workpiece a few inches in the directio...

Page 54: ...You or others in the area can be hit hard enough to cause broken bones or inter nal organ injury Stand out of the line of the saw blade and workpiece 9 Stand out of the line of the workpiece to be cl...

Page 55: ...n 13 16 of an inch wide 3 To avoid excessive load on the motor never cut a 13 16 inch wide dado deeper than 1 8 inch in one pass 4 When installing the dado on the arbor al ways install the inside loos...

Page 56: ...r s Manual and with recommended acces series 2 Properly guard the curling 3 Provide proper workp ece tool support 4 Position the culling Iool behind the lence by mov ing the arm tO the left and clampi...

Page 57: ...her than your current fence To make a new fence 1 Use 3 4 inch knot free lumber Do not use particle board or other composite material be cause they are not strong enough 2 Cut lumber to a length equal...

Page 58: ...4 inches long by 2 1 4 inches wide 5 Glue the two 3 4 inch plywood pieces together so that they line up square flush on an edge 6 Glue the 3 8 inch plywood piece at right angle to and flush against th...

Page 59: ...ar Table 7 Cut a piece of plywood 3 8 inch wide by 2 1 2 inches long and glue it to the underside of the 3 8 inch plywood in line with the edge that sticks out Do not use nails because if you accident...

Page 60: ...then rip to make the kerfs 4 Do not clamp the featherboard against the cut off part of the workpiece 24 5 112 5 4 1 2 Note All Dimensions in Inches Fig 125 Featherboard Dimensions _ii_iiiili i i Fig 1...

Page 61: ...ote The lower guard is designed to provide protection from contact with the fiat sides of the blade when the radial saw is in the 90 crosscut position and in its rearmost position behind the fence The...

Page 62: ...ot produced by the blade in a non through cut Kickback Uncontrolled throwing of the workpiece during ripping Miter Positioning the saw arm to the right or left of 0 Molding Cut Non through cut which p...

Page 63: ...are made 6 Use the right sawblade for each job and make sure that all blades and cut ting tools are sharp 3 Place the same edge of the workpiece against the fence for all cuts Make the first cut at on...

Page 64: ...d unplug the power cord Free the blade from the wood The motor may now be restarted and the cut finished Frequently blowing of fuses or tripping of circuit breakers may result if Motor is overloaded O...

Page 65: ...the areas where they are needed Clean the carriage bearings and track surfaces If packed sawdust and grease accumulate repeatedly on carriage bearings and track inspect the wipers for wear and replac...

Page 66: ...ex Pins Lubricate the bearing points where the arm attaches to the column tube With a 2 Phillips screwdriver remove two screws and the rear arm cover for ac cess to these points Be careful not to get...

Page 67: ...gure 131 Fig 132 Fig 131 Bevel Lock Locked 3 With a 3 4 socket tighten the 1 2 13 hex nut located at the back of the motor support casting until the motor can no longer be easily moved by hand Do not...

Page 68: ...rench portion of the swivel lock 9 Re install knob to swivel handle and install screw and nut in knob Arm and Column With the miter lock unlocked and in the unin dexed position the arm should fit snug...

Page 69: ...Rotate the eccentric bolts a partial turn left or right as required to take up loose ness Both bolts should be adjusted an equal amount to maintain blade squareness to the table in the rip positions 4...

Page 70: ...n any position along the length of the arm If the carriage can be easily moved by pushing and pulling on the yoke handle when the rip lock is in the locked position an adjustment is required 1 Hold th...

Page 71: ...stall correct fuses Motor fails to develop full power Power output of motor decreases rapidly with decrease in voltage at motor terminals For ex ample a reduction of 10 in voltage causes a reduction o...

Page 72: ...ls to come up to full speed Starting switch will not trip due to low voltage Correct low voltage condition Motor stalls resulting in blown fuses or tripped cir cuit breakers Voltage too low to permit...

Page 73: ...ose on arm Go to Alignment of the Blade Squaring Blade to Table for Ripping Looseness between yoke and car Go to Maintaining Your Saw riage assembly Adjustments for Wear Swivel Lock Sawdust between wo...

Page 74: ...ed rate too fast Slow feed rate Saw blade heels Go to Alignment of the Blade Fence not straight Replace fence Carriage assembly loose on arm Go to Alignment of the Blade Squaring Blade to Table for Ri...

Page 75: ...not parallel with arm Go to Alignment of the Blade Leveling Front Table Blade tends to advance through lumber too fast Dull blade Not advancing saw properly Replace or sharpen blade Draw saw blade ac...

Page 76: ...ARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198311 1 3 4 3 49 48 SEE FIG 7 9 7 10 19 11 8 15 27 10 14 12 13 SEE FIG 3 30 SEEFIG 8 22 2 31 SEE FIG 2 21 42 21 35 37 36 35 33 SEE FIG 5 FIGURE 1 76...

Page 77: ...shing Eccentric Lockwasher External 1 4 Nut Hex 1 4 20 Button Table Slide Nut Lock 1 4 20 Rail Assembly L H Rail Assembly R H Washer 17 64 x 3 4 x 1 16 Key Part No No Description 27 815797 28 29 30 31...

Page 78: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198311 2 37 38 40 16J_ 16 _ 32 33 10 iJ 13 31 20 16 21 14 28 S 29 8 29 27 26 25 24 23 FIGURE 2 78...

Page 79: ...Ring Retaining 7 16 Washer Thrust 502 x 927 x 031 Gear Pinion Bearing Lift Shaft Screw Hex Hd 5 16 18 x 3 4 Key Part No No Description 20 815772 21 STD582050 22 815699 23 STD511105 24 STD551210 25 815...

Page 80: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198311 8 9 2 MOTOR CORD 12 29 28 i 11 12 13 14 _ 15 16 31 _21 20 32 17 18 22 19 0 26 4 25 24 3 FIGURE 3 8O...

Page 81: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198311 2_ 21 2 27 18 12 16 1313 FIGURE 5 84...

Page 82: ...15788 20 815686 21 808380 2 22 STD600803 23 815676 24 455734 25 815674 26 815673 27 STD541450 28 62498 29 9 32668 3O 30495 31 9420474 32 815800 Description Cover Yoke Indicator Bevel Knob Bevel Lock S...

Page 83: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198311 6 5 2 I 3 7 13 _14 gp 20 _ 19 24 37 36 35 FIGURE 4 28 82...

Page 84: ...ip Lock Cam Rip Lock Knob Rip Lock Lever Rip Lock Bolt Carriage 1 4 20 x 3 4 Screw Pan Hd Plastite No 8 x 3 8 Standard Hardware Item may be Purchased Locally Key Part No No Description 22 23 24 25 26...

Page 85: ...Lock Screw Hex Washer Hd 5 16 18 x 3 4 Bushing Trim Arm Housing Switch Lockwasher Internal 8 Connector Wire Screw Pan Rec Hd Type T 8 32 x 3 8 Key PaN No No Desc_ption 14 816113 15 815863 16 815976 1...

Page 86: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198311 o 4 17 10 18 1_ 11 o 2 15 14 13 FIGURE 6 86...

Page 87: ...Bar Anti Kickback Guide Anti Kickback Washer 13 64 x 5 8 x 1 32 Screw Pan Hal Type T 10 32 x 3 8 Nut Hex Jam 5 6 18 Pawl Key Part No No 10 STD581050 11 63270 12 816341 13 60435 14 816070 15 166785 3 1...

Page 88: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198311 1 14 1 1 15 10 6 9 FIGURE 7 88...

Page 89: ...8 Description Screw Truss Hd 1 4 20 x 1 2 Skirt 44 Nut Hex 1 4 20 Lockwasher External 1 4 Panel L H Side Nut Hex Jam 3 8 16 Cover Spacer Key No 9 10 11 12 13 14 15 Part No 803835 1 815942 815993 81599...

Page 90: ...r by Part Number Not by Key Number FIGURE 8 MOTOR ASSEMBLY 1 6 Key Part No No Description 1 2 3 4 5 6 i507744 STD376116 64950 64951 64948 30582 Housing Motor Capacitor Screw Type T Screw Flat Head Scr...

Page 91: ...113 198311 Always order by Part Number Not by Key Number FIGURE 9 TABLE ASSEMBLY 1 2 4 Key Part No No Description 1 2 3 4 815757 815755 815758 817102 Table Rear Table Spacer Fence Rip Table Front Sta...

Page 92: ...NOTES...

Page 93: ...NOTES...

Page 94: ...NOTES...

Page 95: ...NOTES...

Page 96: ...your 10 inch radial saw will be found on a plate attached to your saw at the left hand side of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOW ING INFORMATION PART NUMBER MODEL NUMBER 113...

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