background image

YG10.48 - 1 - 070703

5. STORAGE FOR MORE THAN 30 DAYS

If you store the generator for more than 30 days it is essential to protect the fuel system by draining all the fuel.

p

p

WARNING! Diesel is flammable and the vapour is explosive. Do not permit smoking, naked flames, sparks or heat in the vicinity

while handling fuel. Avoid spilling fuel onto a hot engine. Comply with all laws regulating storage and handling of fuels.

5.1.

CLEAN

5.1.1. Remove debris and dust accumulations from the generating set surfaces.

5.2.

DRAINING THE FUEL

5.2.1. Siphon the fuel from the fuel tank into an approved container.

5.2.2.  Start the engine and allow it to run until it stops from lack of fuel.

5.3.

CHANGE THE ENGINE OIL

5.3.1 To change the engine oil, refer to the instructions in paragraph 4.2.

5.4.

ALTERNATOR PROTECTION

5.4.1. Remove the end cover and put desiccant bags inside the alternator.

5.4.2. Refit the alternator end cover.

5.4.3. Cover the alternator air inlets and outlets with plastic adhesive tape.

5.5.

STORAGE

5.5.1. Store the generator in a safe, dry, childproof area, free of excessive humidity and dust.

4.4.   AIR FILTER

Note:

If the air filter is dirty, air flow to the engine will be restricted causing smoky exhaust, reduced power and increased fuel consumption. 

p

p

WARNING! Never try to clean the element. Always replace it.

4.4.1. Remove the access panel (fig. 8).

4.4.2. Unscrew the wing nut (fig. 9.2) and remove the air filter cover (fig. 9.1). Lift out the filter element (fig. 9.3).

4.4.3. Fit the new element, replace cover and retain with the wing nut and washer.

4.4.4. Replace the access cover.

4.5.   FUEL FILTER

p

p

WARNING! Never try to clean the fuel filter. Always replace it.

4.5.1. Remove the access panel (fig. 8).

4.5.2. Turn off the fuel valve (see fig. 9).

4.5.3. Disconnect the fuel lines from the fuel filter (fig. 9.4).

4.5.4. Fit the new filter and replace the access cover.

4.6.

CLEANING THE GENERATING SET

4.6.1. Clean the generating set using a brush and cloth (water jet cleaning is not recommended). Clean the alternator air inlets and the battery casing.

4.6.2. Make the most of this cleaning by checking the condition of the generating set and change any defective or worn parts.

4.7.

BATTERY

4.7.1. Check that the battery case and the terminals are clean.
Note: Since the battery is ‘Maintenance Free’ no other action is required.

fig. 9

fig. 8

6. TROUBLESHOOTING

PROBLEM

CAUSE

ACTION

Engine will not start.

Fuel tap not turned on.

Turn fuel on.

No fuel in tank.

Fill fuel tank.

Fuel control not in ‘Run’ position.

Set control correctly.

Valve lifter applied.

Return lever to the run position (vertical).

Air or fuel filter blocked.

Replace filter.

Engine runs roughly.

Air or fuel filter partially blocked.

Replace filter.

Dirty/stale fuel.

Drain and replace fuel.

Injection system fault.

Contact Sealey service agent.

No electrical output.

Voltage selector switch

incorrectly positioned.

Select the correct voltage.

Circuit breaker tripped.

Re-set circuit breaker.

Summary of Contents for POWER PRODUCTS YG10.48

Page 1: ... heat in the vicinity while handling fuel Avoid spilling diesel onto a hot engine Comply with all laws regulating storage and handling of fuels p p WARNING NEVER refuel when the engine is running or when the engine is hot Allow cool down time 3 Operate the generator only on level surfaces maximum allowable tilt is 10º and where it will not be exposed to excessive moisture dirt or corrosive vapours...

Page 2: ... engine with insufficient oil 3 2 3 Ensure that the generator set is on a flat horizontal surface and that the engine is not running and is cold 3 2 4 Unscrew the oil filler dipstick fig 2 D and wipe the dipstick clean 3 2 5 Insert the dipstick into the filler neck but DO NOT screw it in 3 2 6 Remove the dipstick and check the oil level It should be between the two lines fig 3 never below the lowe...

Page 3: ...ion or 20 hours or 100 hours or 500 hours or 1000 hours Drain and clean the fuel tank l Change the engine oil l l Check and adjust the valve clearances 2 l l Clean the generating set l Check battery l Clean the oil strainer l Replace the air filter 1 l Check injection system 2 l Check cylinder head bolt torque 2 l Replace the fuel filter l Replace piston rings 2 l Reseat the valves 2 l 3 4 STARTIN...

Page 4: ...nscrew the wing nut fig 9 2 and remove the air filter cover fig 9 1 Lift out the filter element fig 9 3 4 4 3 Fit the new element replace cover and retain with the wing nut and washer 4 4 4 Replace the access cover 4 5 FUEL FILTER p p WARNING Never try to clean the fuel filter Always replace it 4 5 1 Remove the access panel fig 8 4 5 2 Turn off the fuel valve see fig 9 4 5 3 Disconnect the fuel li...

Page 5: ... us on 01284 757525 and leave your full name and address including postcode CURRENT A CABLE LENGTH 0 50 metres 51 100 metres 101 150 metres 6 1 5mm 1 5mm 2 5mm 8 1 5mm 2 5mm 4 0mm 10 2 5mm 4 0mm 6 0mm 12 2 5mm 6 0mm 10 0mm 16 2 5mm 10 0mm 10 0mm 18 4 0mm 10 0mm 10 0mm 24 4 0mm 10 0mm 16 0mm 26 6 0mm 16 0mm 16 0mm 28 6 0mm 16 0mm 16 0mm 7 CABLE SIZES 8 SERVICE PARTS 9 DECLARATION OF CONFORMITY YG10...

Reviews: