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3. OPERATING INSTRUCTIONS

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WARNING! Before use, ensure that you read, understand and apply with the safety instructions in this document.  Ensure that

you fully understand the application, limitations and hazards of the generator.

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WARNING! Never connect the generating set earth lead to pipes. Pipes may carry flammable substances such as gas or

domestic fuel and there is a risk of fire or explosion in the event of a short circuit.

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WARNING! Never run the engine without the air filter fitted.

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WARNING! If the generator is being used after storage of more than 30 days, remove the desiccant bags from the alternator

and the plastic tape from the air inlet and outlet ports - see 5.7.

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IMPORTANT! The generator must not be more than 10

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(13%) from the horizontal in any plane.

3.1.

EARTHING

3.1.1. The generator must be earthed every time it is used, to reduce the chance of electric shock. To do this, use a 10mm² copper wire and 

bolt it to the generator earth point (fig. 1.1). Connect the other end to an earthing rod which has been driven into the ground to a

depth of one metre. This earthing connection will also dissipate any static electricity generated by the electrical equipment.

3.2.

PRE START-UP

3.2.1. The battery is supplied charged but dry and the electrolyte (sulphuric acid) must be added before first use. Ensure that you 

have read and understood the battery safety instructions in Section 1 and then follow the manufacturer’s instructions

supplied with the battery.

3.2.2. Once the electrolyte has been added, clamp the battery to the battery plate on the generator frame, as shown in fig. 1.2, and connect

the positive (red) and negative (black) wires to the positive and negative battery terminals respectively.

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WARNING! 

Check the engine oil level before each start-up. Only use an approved oil and NEVER operate the engine with insufficient oil.

3.2.3. Ensure that the generator set is on a flat horizontal surface and that the engine is not running and is cold.

3.2.4. Unscrew the oil filler/dipstick (fig. 2.D) and wipe the dipstick clean.

3.2.5. Insert the dipstick into the filler neck but 

DO NOT

screw it in.

3.2.6. Remove the dipstick and check the oil level. It should be between the two lines (fig. 3) - never below the lower and never above the 

higher. If the level is too low (below the lower line), top-up the oil and recheck the level.

3.2.7. Replace the dipstick and screw in.

3.2.8. Turn on the fuel valve (located behind air filter/fuel filter access panel, see fig. 9).

3.3.

FILLING WITH FUEL

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WARNING! NEVER refuel when the engine is running or when the engine is hot.  

Allow cool down time.

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WARNING! Diesel is flammable and the vapour is explosive.

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WARNING! Never use an oil/fuel mixture or any polluted fuel. Fuel substitutes or 

additives are not recommended.

3.3.1.   Ensure all electrical loads are disconnected.

3.3.2. Ensure the area around the fuel tank filler is clean.

3.3.3. Remove the fuel tank filler cap, check the level of the fuel and refill if necessary.

3.3.4. Do not over-fill the fuel tank, always leave room for the fuel to expand.

YG10.48 - 1 - 070703

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fig. 2

Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . 10hp

Motor Type . . . . . . . . . . . . . . . . . . Yanmar L100

Output: . . . . . . . . . . . . . . . . . . 230V/110V - 50hz

Current Rating: . . . . . . . . . . . . . . . . 20.1A/43.6A

Continuous Power Rating:. . . . . . . . . . . . 4800W

Fuel . . . . . . . . . . . . . . . . . . . Diesel, Cetane >45

Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . 26ltr

Oil Specification . . . . . .  APICC/CD-MILL.2104C

Oil Viscosity . . . . . . . . . . . 20W40 (-10 to +40

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5W30 (-30 to -10

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C)

Oil Capacity . . . . . . . . . . . . . . . . . . . . . . . 1.65ltr

Running Time: . . . . . . . . . . . . . . . . . . . . . 19.6hr

Noise Rating: . . . . . . . . . . . . . . . . . . . . . 99LWA

Dry Weight:. . . . . . . . . . . . . . . . . . . . . . . . 140kg

2. INTRODUCTION & SPECIFICATION

Powerful Yanmar L100 diesel engine produces 10hp. Electric starter unit with dual voltage high quality alternator. Highly efficient engine runs

for 19.6hrs on one tank of diesel. Suitable for site work and outdoor use.

Complies with EC2000/14 noise regulations. Fitted with 16A - 230V, 16A - 110V, 32A - 230V and 16A - 110V power outlets with safety trip.

Optional wheel kit available - order GEN/KIT2.

SPECIFICATION

fig. 4

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Summary of Contents for POWER PRODUCTS YG10.48

Page 1: ... heat in the vicinity while handling fuel Avoid spilling diesel onto a hot engine Comply with all laws regulating storage and handling of fuels p p WARNING NEVER refuel when the engine is running or when the engine is hot Allow cool down time 3 Operate the generator only on level surfaces maximum allowable tilt is 10º and where it will not be exposed to excessive moisture dirt or corrosive vapours...

Page 2: ... engine with insufficient oil 3 2 3 Ensure that the generator set is on a flat horizontal surface and that the engine is not running and is cold 3 2 4 Unscrew the oil filler dipstick fig 2 D and wipe the dipstick clean 3 2 5 Insert the dipstick into the filler neck but DO NOT screw it in 3 2 6 Remove the dipstick and check the oil level It should be between the two lines fig 3 never below the lowe...

Page 3: ...ion or 20 hours or 100 hours or 500 hours or 1000 hours Drain and clean the fuel tank l Change the engine oil l l Check and adjust the valve clearances 2 l l Clean the generating set l Check battery l Clean the oil strainer l Replace the air filter 1 l Check injection system 2 l Check cylinder head bolt torque 2 l Replace the fuel filter l Replace piston rings 2 l Reseat the valves 2 l 3 4 STARTIN...

Page 4: ...nscrew the wing nut fig 9 2 and remove the air filter cover fig 9 1 Lift out the filter element fig 9 3 4 4 3 Fit the new element replace cover and retain with the wing nut and washer 4 4 4 Replace the access cover 4 5 FUEL FILTER p p WARNING Never try to clean the fuel filter Always replace it 4 5 1 Remove the access panel fig 8 4 5 2 Turn off the fuel valve see fig 9 4 5 3 Disconnect the fuel li...

Page 5: ... us on 01284 757525 and leave your full name and address including postcode CURRENT A CABLE LENGTH 0 50 metres 51 100 metres 101 150 metres 6 1 5mm 1 5mm 2 5mm 8 1 5mm 2 5mm 4 0mm 10 2 5mm 4 0mm 6 0mm 12 2 5mm 6 0mm 10 0mm 16 2 5mm 10 0mm 10 0mm 18 4 0mm 10 0mm 10 0mm 24 4 0mm 10 0mm 16 0mm 26 6 0mm 16 0mm 16 0mm 28 6 0mm 16 0mm 16 0mm 7 CABLE SIZES 8 SERVICE PARTS 9 DECLARATION OF CONFORMITY YG10...

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