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S:\Engineering\13-Operator Manuals\Current\CHIPSPREADER_V2.0_APR2019.docx

R-1 AGGREGATE CHIP SPREADER

wner’s

Manual

Version 2.0

Issue Date: April 2019

Effective Date: April 2019

Version Date

Changes

Approval

1.0

Original Issue

2.0

4/19

New Format and Updates

Summary of Contents for R-1

Page 1: ...S Engineering 13 Operator Manuals Current CHIPSPREADER_V2 0_APR2019 docx ...

Page 2: ...uals Current CHIPSPREADER_V2 0_APR2019 docx R 1 AGGREGATE CHIP SPREADER Owner s Manual Version 2 0 Issue Date April 2019 Effective Date April 2019 Version Date Changes Approval 1 0 Original Issue 2 0 4 19 New Format and Updates DS ...

Page 3: ...N DRIVE TRAIN PICTURE 1 8 SPIRAL ROLLER DRIVE PICTURE 2 8 TRUCK HITCH PICTURE 3 8 OPERATION 9 MAINTENANCE 10 TROUBLE SHOOTING GUIDE 11 STORAGE 12 TRAILER 12 IDLER AXLE BALANCE ROLLERS 13 PARTS LIST 13 DRIVE TRAIN 14 PARTS LIST 16 DRIVE TRAIN AND SHIFTER 17 PARTS LIST 18 TRUCK HITCH 19 PARTS LIST 21 AUGER 22 PARTS LIST 24 TRAILER ASSEMBLY OPTIONAL 25 PARTS LIST 26 OPERATOR S PLATFORM 27 PARTS LIST ...

Page 4: ..._______________________________ Acceptance Date ________________ City _____________ State______ Zip _______ CORRESPONDENCE All Correspondence regarding this equipment as well as general correspondence should be addressed to ThorWorks Industries Inc PO Box 2277 Sandusky OH 44870 In referring to the equipment kindly state the Model Number Serial Number and any part number involved ...

Page 5: ...ed SealMaster representative Any claims for defective material or workmanship must be made prior to the expiration of thirty 30 days from the date failure occurs and in all cases prior to the expiration of the warranty period of one 1 year It is the intent of this paragraph to limit SealMaster s liability solely to the cost of replacement parts F O B factory or at the option of SealMaster to repai...

Page 6: ...s that come with this unit Make sure the operator is familiar with units operation CAUTIONS Keep hands feet and clothing away from moving parts Do not operate the machine without all guards in place WARNING When backing the truck up to the spreader and hitching the spreader stand at the end of the spreader hopper to avoid being crushed between the truck and the spreader ...

Page 7: ...after inspecting it for any bent damaged or broken parts Should there be any damage in shipping consult the carrier who delivered the machine Unpack all unattached parts These parts may be attached to the inside of the hopper to the skid in the built in tool box Lay out all parts and check the parts section of this manual for identification Check the operation of the shift lever The spreader may h...

Page 8: ...p the truck hitch to the rear cross member drill the mounting holes and bolt it in place Make a pair of braces to fit your truck LUBRICATION Every 50 operating hours lubricate the following Page 15 Drive axle bearings item 6 Page 13 Idler axle bearings item 1 Page 14 Transmission bearings item 9 and 10 Page 17 Feed Roller bearings item 13 Page 23 Agitator bearings item 5 Page 19 Truck Hitch item 1...

Page 9: ...nerously Drive chain clean in clean solvent dry thoroughly and re lubricate Replace transmission cover and shift linkage after inspecting for any worn or damaged parts Replace damaged parts immediately SPIRAL ROLLER DRIVE PICTURE 2 Remove chain guard from feed roller drive chain Clean chain in good clean solvent dry thoroughly and re lubricate Replace drive chains adjust chain tightness and inspec...

Page 10: ...PICTURE 1 SPIRAL ROLLER DRIVE PICTURE 2 TRUCK HITCH PICTURE 3 12 CLUTCH GEAR 13 CLUTCH SLIDING 14 GEAR DRIVE 15 SPROCKET DRIVE 16 CHAIN ROLLER 17 SHIFTER SHAFT 18 SHIFT YOKE 22 CLUTCH SHAFT 23 CLUTCH SPROCKET 26 SHAFT DRIVE 11 CHAIN ROLLER 80 14 HITCH WELD ...

Page 11: ...itch jack to obtain a 1 1 2 5 rake on the hopper This angle may change due to the springs of the tow truck As the load decreases the back of the truck will rise Find the rake of the spreader that will keep balance rollers out of contact until the truck is empty Install the operator s platform if so equipped Shift transmission into gear either forward back or reverse front Install the block off pla...

Page 12: ...The agitator is engaged or dis engaged by means of the clutch lever on the RH end of the spreader It is most desirable when materials are extremely difficult to spread The feed roller is considered in good condition when the spiral grooves are visible When these groves wear off replace the feed roller immediately Do not regroove this roller because it has already been worn to its minimum allowable...

Page 13: ... REPLACE HITCH DRAWBAR BENT STRAIGHTEN OR REPLACE DRAWBAR BEARINGS NOT TURNING FREELY REPLACE BEARINGS MATERIAL JAMMED BETWEEN HOPPER AND ROLLER CLEAN MATERIAL OUT GEAR TEETH BROKEN REPLACE GEAR BEARINGS NOT TURNING FREELY REPLACE BEARINGS KEY IN HUB LOST OR LOOSE REPLACE KEY AND TIGHTEN SET SCREWS LEVER BROKEN OR WORN OUT REPLACE OR REPAIR LEVER CHAIN TENSION IMPROPERLY ADJUSTED ADJUST CHAIN TIGH...

Page 14: ... spreader to the ground with the hitch tongue still attached to the truck Unlash the pintle hook It may be necessary to lift the spreader with the jacks to do this Lower the spreader evenly to the ground Remove the hitch tongue and jack assemblies To reinstall the trailer place the jacks under their lifting pads Reinstall the hitch tongue Raise the spreader and attach it to the truck pintle hook R...

Page 15: ...76A008 2 WHEEL TIRE ONLY P574A003 2 TUBE 4 9599 2 HUB WHEEL 5 44709A 1 SHAFT IDLER AXLE 6 P577A003 2 SPLIT RIM ASSEMBLY 7 44705 2 ASSEMBLY BALANCE ROLLER 44706 2 BALANCE ROLLER P438A002 2 BEARING F1100 8 44708 2 SHAFT ROLLER 7 BALANCE ROLLER ASSEMBLY 2 TIRE TUBE 1 PILLOW BLOCK BRG 6 SPLIT RIM ASSEMBLY 4 HUB WHEEL 5 SHAFT IDLER AXLE 8 SHAFT ...

Page 16: ...DRIVE TRAIN 7 COUPLINGS 8 CHAIN 9 FLANGE BRG 1 1 2 10 FLANGE BRG 1 1 4 12 CLUTCH GEAR 13 CLUTCH SLIDING 14 GEAR DRIVE 15 SPROCKET DRIVE 16 CHAIN ROLLER 17 SHIFTER SHAFT 18 SHIFT YOKE 22 CLUTCH SHAFT 23 CLUTCH SPROCKET 26 SHAFT DRIVE ...

Page 17: ...15 R 1 AGGREGATE CHIP SPREADER DRIVE TRAIN 1 SHAFT DRIVE AXLE 2 HUB WHEEL 3 SPLIT RIM ASSEMBLY 4 TIRE TUBE 6 PILLOW BLOCK BRG 27 BOTTOM COVER ...

Page 18: ... HALF CHAIN COUPLING 8 P631A003 1 ASSEMBLY CHAIN 9 P434A003 2 BEARING FLANGE 1 1 2 10 P434A002 2 BEARING FLANGE 1 1 4 12 6647 1 CLUTCH GEAR P911A003 1 BUSHING PART OF 6647 13 6552 1 CLUTCH SLIDING 14 10702 1 GEAR DRIVE 15 10757 1 SPROCKET DRIVE 16 6176 33 1 CHAIN ROLLER 80 33LINKS P1035A004 1 LINK CONNECTING 80 17 10291 1 SHIFTER SHAFT 18 6651 1 SHIFT YOKE 22 44695B 1 CLUTCH SHAFT DRIVEN 23 6641 1...

Page 19: ...IFTER 16 HANDLE FEED GATE 2 BAR SECTOR BACKING 4 CLUTCH LEVER SECTER 5 LEVER 19 BRACE SECTOR 6 SHIFT LINKAGE ASSEMBLY 10 SHIELD CHAIN 9 SPROCKET 19T 80 3 FEED GATE SECTOR 15 SHIFT LEVER 18 HANGER 13 BEARING FLANGE 11 CHAIN ROLLER 80 12 SPROCKET 12T 80 ...

Page 20: ...01 1 BALL JOINT 6B 10272 1 ROD 6C P1057A002 1 JAM NUT 6D P1024A002 1 YOKE 7 P1034A007 1 PIN CLEVIS 1 2 DIA X 1 3 4 9 P429A016 1 SPROCKET 19T 80 10 9071 1 SHIELD CHAIN 11 6176 37 1 CHAIN ROLLER 80 P1035A004 1 LINK CONNECTOR 12 P429A017 1 SPROCKET 12T 80 13 P434A002 1 BEARING FLANGE 14 45123 1 WELDMONT FEED ROLLER 10 15 9089 1 WELDMONT SHIFT LEVER 16 44718 2 HANDLE FEED GATE 18 9078 1 HANGER END LH ...

Page 21: ...CK HITCH 1 BELT 7 OUTER TUBE WELD 10 JACK SCREW 3 TUBE PIN 19 HITCH PIN 4 SNAP RING 6 INNER TUBE WELD 11 UNIVERSAL JOINT 5 LIFT ARM 16 BOLTING PLATE 15 SPRING 14 HITCH WELD 18 FLANGE BEARING 17 RELEASE HANDLE 10 13 CRANK 12 CRANK SHAFT ...

Page 22: ...20 R 1 AGGREGATE CHIP SPREADER TRUCK HITCH 2 TRUCK HITCH COMPLETE ASSEMBLY 2A TRUCK HITCH WELDMENT ONLY 2B HITCH SHAFT 2C HITCH PIPE 10 JACK SCREW 11 UNIVERSAL JOINT 9 SHAFT COLLAR 8 THRUST BEARING ...

Page 23: ... SUPPORTING TUBE PIN 4 P1046A001 3 SNAP RING 5 6889 1 LIFT ARM WELDMONT 6 6885 1 INNER TUBE WELDMONT 7 44685 1 OUTER TUBE WELDMONT 8 P439A002 1 THRUST BEARING 9 6895 3 SHAFT COLLAR 10 9082 1 JACK SCREW 11 22464 1 UNIVERSAL JOINT 12 6930 1 CRANK SHAFT 10 13 10271 1 CRANK 14 44682 1 HITCH WELDMONT 15 P589A002 1 SPRING 16 6899 1 BOLTING PLATE 17 6962 1 RELEASE HANDLE 10 18 P432A002 1 FLANGE BEARING 1...

Page 24: ...22 R 1 AGGREGATE CHIP SPREADER AUGER 1 CHAIN SHIELD 2 AUGER CLUTCH ASSEMBLY 3 BRONZE BEARING 4 DRIVE SHAFT 17 TILTING HANDLE ...

Page 25: ...HIP SPREADER AUGER 10 AGITATOR LH 10 6 AGITATOR RH 10 7 STRAP 8 HARD IRON 9 CENTER SHAFT 4 DRIVE SHAFT 11 IDLER SHAFT 5 FLANGE BEARING 16 SNAP RING 15 ROLLER CHAIN 14 SPROCKET 12T 80 13 CHAIN TIGHTENER 19 SPROCKET 19T 80 ...

Page 26: ...4802 1 SHIFTER YOKE 44803 1 CLUTCH HANDLE 4 10297 1 SHAFT DRIVE 5 P434A003 2 BEARING FLANGE 6 6705 1 AGITATOR RH 10 7 29065 1 STRAP BEARING 8 6344 1 BEARING HARD IRON 9 44797 1 SHAFT CENTER 10 6706 1 AGITATOR LH 10 11 44798 1 SHAFT IDLER 13 44690 1 CHAIN TIGHTENER 14 P429A017 1 SPROCKET 12T 80 15 6176 35 1 CHAIN ROLLER 80 P1035A004 1 LINK CONNECTING 16 P1046A002 2 SNAP RING 17 6832 2 HANDLE TILTIN...

Page 27: ...Y COMPLETE 1 RATCHET JACK 2 HAIR PIN 3 HITCH TONGUE 6 PIVOT SHAFT 12 CAP 4A JACK 10A TIRE 10C WHEEL 8 HAIR PIN 9 PIN 5 AXLE WELDMENT 4 JACK WELDMENT 10 TIRE WHEEL ASSEMBLY 3 HITCH TONGUE 11 HUB ASSEMBLY COMPLETE 11D HUB ONLY 11G LUG BOLT 11A WHEEL BEARING KIT 1 2 3 4 5 7 8 ...

Page 28: ... TONGUE 4 44765 2 JACK WELDMENT HYD 4A P692A002 2 JACK ONLY 5 44825 1 AXLE WELDMENT 6 44774 1 PIVOT SHAFT 8 P1045A004 1 HAIR PIN 9 11450 1 PIN 10 P514A015 2 TIRE WHEEL ASSEMBLY 10A P576A010 1 TIRE ST 205 75 R14 10C P577A012 1 WHEEL 14 X 5 1 2 JJ 11 P578A011 2 HUB ASSEMBLY 11A P952A003 1 WHEEL BEARING KIT 11D P578A012 1 HUB ONLY 11G P579A005 5 LUG BOLT 12 P750A002 2 HUB CAP INCLUDES ITEMS 1 12 ...

Page 29: ...M PARTS LIST ITEM PART NO QTY DESCRIPTION 1 44674 1 TAILGATE CATCHER 2 44738B BLOCK OFF PLATE 24 OPTIONAL 3 44737B BLOCK OFF PLATE 12 OPTIONAL 4 44743C 1 CATWALK 10 AS REQUIRED 1 TAILGATE CATCHER 4 CATWALK 10 2 BLOCK OFF PLATE 24 3 BLOCK OFF PLATE 12 ...

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