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1.2.  SAFETY (INSTALLATION).

DO NOT

 usE tHE comPrEssor If It Is fAuLtY. Ensure  

 

that the compressor is in good condition before use.   

 

If the  compressor is noisy or vibrates excessively when  

 

running, stop it immediately. If in any doubt do not use the unit  

 

and contact an electrician/service agent.

oPErAtE tHE comPrEssor At tHE rAtED VoLtAGE.

 

operate the compressor at the voltage specified on the  

 

electric data plate. You could damage or burn-out the motor  

 

and other electric components if the compressor is operated at  

 

a higher or lower voltage than its rated voltage.

usE tHE comPrEssor corrEctLY. operate the  

 

compressor in compliance with the instructions provided in this  

 manual. 

DO NOT

 allow children or those who are not familiar  

 

with it to use the compressor.

1.3.   SAFETY (OPERATIONAL AREA/ENVIRONMENTAL).

oPErAtIonAL ArEA. Keep the work area clean and remove  

 

any tools or unnecessary items that are not required. Install  

 

the compressor on a firm surface away from any heat sources. 

3

 

usE tHE comPrEssor In A WELL VEntILAtED ArEA.  

 

Ensure there is adequate ventilation space all around the  

 compressor. 

7

 

DO NOT

 usE tHE comPrEssor In tHE PrEsEncE of  

 

fLAmmABLE LIquIDs or GAs. the compressor may  

 

produce sparks while running. 

DO NOT

 use the compressor  

 

where there may be paints, petrol (gasoline), chemical  

 

compounds,  glues or any other flammable or explosive  

 material. 

3

 

KEEP unAutHorIsED PErsons AWAY from tHE  

 

WorKInG ArEA. All non-essential persons must be kept at a  

 

safe distance from the operational area. Prevent children or  

 

anyone else from touching the power supply cable of the  

 compressor. 

7

 

DO NOT

 use the compressor outdoors. 

DO NOT

  

 

 

install the compressor in damp or wet locations or in areas  

 

where condensation may form.

7

 

DO NOT

 cover the compressor or restrict air flow around the  

 

machine whilst operating.

If tHE comPrEssor Is usED for PAIntInG JoBs.

 a) 

DO NOT

 work in closed rooms or near naked flames.

 b) 

check that the area selected for spraying is provided with  

 

an air change system or adequate ventilation.

 

c) Wear face and nose mask.

3  

  

When the compressor is not in use, it should be switched  

 

 off, isolated from the mains supply and the air drained  

 

 from the tank. 

 

storE tHE comPrEssor APProPrIAtELY. If the  

 

 compressor is not used immediately, it must be stored in a dry  

 

 place away from atmospheric agents until it is installed.

1.4.    SAFETY (AIR/PRESSURE).

  

 

WARNING! 

THE AIR TANk IS A PRESSuRE vESSEl ANd  

 

 THE fOllOWINg SAfETY MEASuRES APPlY:

7

 

 dO NOT tamper with the safety valve and dO NOT modify  

 

 or alter the tank in any way. dO NOT strap anything to the  

 

 tank.

7

 

 dO NOT subject the tank to impact, vibration or to heat  

 

 and dO NOT allow contact with abrasives or corrosives. 

 

DO NOT

 drill, weld or deform the compressed air tank.

 

DO NOT

 unscrEW tHE outLEt connEctIon WHEn  

 

 tHE tAnK Is PrEssurIsED. 

DO NOT

 unscrew the  

 

 connection for any reason whatsoever without first checking if  

 

 the tank is discharged.

3

  

Ensure the air supply valve is turned off before disconnecting  

 

 the air supply hose.

 

PNEUMATIC CIRCUIT.

 

 

use recommended pneumatic hoses. read the instructions  

 

regarding any accessory used with the compressor. Ensure  

 

the safe working pressure of any air appliance used exceeds  

 

the compressor maximum pressure.

3

 

Ensure the air hose is not tangled, twisted or pinched.

7

 

DO NOT

 operate the compressor without an

 

inlet air filter.

 

1.5.   SAFETY (TRAINING/GOOD PRACTICE).

7

 

DO NOT

 allow anyone to operate the compressor unless they  

 

have received full instructions and adequate training. 

KEEP tHEsE usE AnD mAIntEnAncE InstructIons  

 

for future reference and make them available to the 

compressor  

 

operator. the operator must be familiar 

with all the controls and  

 

compressor characteristics 

before starting to work with the  

 

machine.

AVoID AccIDEntAL stArt-uP. Ensure that the main switch  

 

is turned off before connecting the compressor to the  

 

electrical power supply. never move the compressor while it is  

 

connected to the electrical power supply or when the tank is  

 pressurised. 

 

PrEcAutIons for tHE PoWEr suPPLY cABLE. 

DO NOT

  

 

disconnect the power supply plug by pulling on the cable. Keep  

 

the cable away from heat, oil and sharp edges. 

DO NOT

 stand  

 

on the electrical cable or trap it under heavy weights.

LooK AftEr tHE comPrEssor WItH cArE. follow the  

 

maintenance instructions. Inspect the power supply cable on a  

 

regular basis and if damaged it must be repaired or replaced  

 

by an authorised service centre. check the outside    

 

appearance of the compressor, ensuring that all is in order.  

 

contact your nearest sealey dealer if necessary.

cHEcK for fAuLtY PArts or AIr LEAKs. Before each  

 

use, visually inspect the compressor. If a safety guard or other  

  

part is damaged, they must be checked carefully to evaluate  

 

whether they continue to provide the intended protection. 

 

check the alignment of moving parts, hoses, gauges,   

 

pressure reducers, pneumatic connections and every other part  

 

that may be crucial for the normal operational efficiency of the  

 

compressor. All damaged parts must be properly repaired or  

 

replaced by an authorised service centre or replaced following  

 

the instructions provided in instruction manual.

turn tHE comPrEssor off WHEn It Is not In usE.

 

When the compressor is not in use turn the main on/off  

 

switch to the off position (“0”).

7

 

DO NOT

 DEfAcE tHE cErtIfIcAtIon PLAtE AttAcHED  

 

to tHE EnD of tHE comPrEssor tAnK.

1.6.   SAFETY (PERSONAL/MECHANICAL).

DO NOT

 usE tHE comPrEssor WItHout tHE sAfEtY  

 

GuArDs fIttED. never use the compressor without all the  

 

safety guards properly fitted in their correct place. If these parts  

 

are to be removed for maintenance or servicing purposes,  

 

ensure that they are correctly reinstalled before using the  

 

compressor again.

DO NOT

 Put oBJEcts or PArts of tHE BoDY Into  

 

tHE ProtEctIon GrILLs. never put your hands, fingers or  

 

other parts of the body near moving parts of the compressor.

 

to do so may cause physical injuries and damage to the  

 compressor.

DO NOT

 toucH Hot PArts of tHE comPrEssor.

 

to avoid burns do not touch the compressor cylinder, cylinder  

 head, 

motor or pipe from head to tank as these may be hot and  

 

will remain so for some time after shutdown. 

ALWAYs WEAr sAfEtY GoGGLEs or equivalent means of  

 

eye protection. never direct compressed air towards any part  

 

of your body or that of others.

WEAr APProPrIAtE cLotHInG. 

DO NOT

 wear unsuitable  

 

clothing, ties or jewellery as these may get caught up in moving  

 

parts. tie back long hair or wear a cap to cover your hair if  

 necessary. 

ProtEct YoursELf AGAInst ELEctrIc sHocKs. Avoid  

 

accidentally touching the metal parts of the compressor with  

 

your body, such as pipes, the tank or metal parts connected to  

 

earth. never use the compressor where there is water or in  

 

damp rooms.

 Original Language Version

ssc11003   Issue: 1 - 03/05/13

© Jack sealey Limited

Summary of Contents for SSC11003

Page 1: ... electrical equipment and appliances to ensure they are safe before using You must inspect power supply leads plugs and all electrical connections for wear and damage You must ensure the risk of electric shock is minimised by the installation of appropriate safety devices An RCCB Residual Current Circuit Breaker should be incorporated in the main distribution board You must also read and understan...

Page 2: ... NOT operate the compressor without an inlet air filter 1 5 safety training good practice 7 DO NOT allow anyone to operate the compressor unless they have received full instructions and adequate training 3 KEEP THESE USE AND MAINTENANCE INSTRUCTIONS for future reference and make them available to the compressor operator The operator must be familiar with all the controls and compressor characteris...

Page 3: ... any way Contact your local Sealey dealer for all repairs required Any unauthorised modification may impair the efficiency of the compressor and may also cause serious accidents for those who do not have the technical skill required to make such modifications 3 WE RESERVE THE RIGHT TO MAKE MODIFICATIONS WHERE NECESSARY WITHOUT NOTICE Original Language Version Compact high performance screw compres...

Page 4: ...ld not be modified in any way Original Language Version 4 5 Connecting to the tank compressed air outlet Connect the compressor to the air delivery system using the quick coupler fig3 A Use hose of the same diameter or greater as the compressor outlet If a connection hose leaks or is faulty never try to repair it but replace with a sound one fig 3 fig 3 5 Operation WARNING Ensure that you have rea...

Page 5: ...meters and recommendation stated in these instructions You are advised to keep a record of all maintenance jobs performed on the compressor 6 1 DRAINING CONDENSATE Drain the condensate from the air tank at least once a week by opening the draining valve under the tank fig 4 6 2 OIL CHANGE 6 2 1 Change the oil following the initial 500 hours of use and then every 2500 hours and in any event once a ...

Page 6: ...lter cartridge fig 9 1 using a strap wrench and replace with a new one 6 3 4 Lubricate the sealing gasket before screwing the filter cartridge tight 6 3 5 Tighten the new filter cartridge manually 6 4 replacing the oil separator filter cartridge 6 4 1 Replace the oil separator filter cartridge after the first 500 hours of use then every 2500 hours and in any event each time the oil is changed 6 4 ...

Page 7: ...sor stops thermal trip activated Excessive air oil mixture temperature Check oil level Check that air oil radiator is not blocked Compressor stops Motor overheating motor thermal relay activated Check that power supply is correct Check for loose cable connections and hot cables Check that motor cooling intake is not blocked or obstructed To resart the compressor allow to cool for a few minutes and...

Page 8: ... will clog the pump intake filter and may cause internal damage to pump motor components Please note that any parts damaged by any type of contamination will not be covered by warranty Original Language Version Parts support is available for this product To obtain a parts listing and or diagram please log on to www sealey co uk email sales sealey co uk or phone 01284 757500 Environmental Protectio...

Page 9: ......

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