background image

4.  OPERATING INSTRUCTIONS

 

3.  connect the free end of the circuit breaker tightly to  

 

 

the positive (+) terminal of the supply battery (fig 4.A).

 

4.  connect BLAcK cable (negative -) to a suitable 

 

 

earthing point on the vehicle frame (fig 4.B).

   

WARNING! Ensure you read and understand the safety instructions before use.

4.1.  

FREEWHEEL FUNCTION.

 

 

note: the cable may be unwound under power by engaging the clutch and following steps in 4.2. below. 

 

 

the cable may also be freewheeled and unwound by hand as follows:

 

 

the speed of unwinding the winch cable is controlled by a clutch.

 

 

for rapid unwinding proceed as follows:

 

1.  Disconnect the winch from the electrical power supply.

 

2.  Disengage the clutch by lifting the clutch lever (fig 5 & 6).

 

3.  to unwind the cable, pull by hand using the hand saver bar and ensure that you wear appropriate safety gloves (fig 6).

 

 

note: If the clutch lever will not lock into the ‘Disengage’ position, rotate the drum until it does.

3.2.3.  Switch connection.

 

 

WARNING! Always connect the remote control before connecting winch to    

 

 

battery. Disconnect winch from battery before disconnecting remote control.

 

 

to fit remote control, lift dust cover on the side of the winch and insert remote plug. 

Fig 4

A

B

4.2.  

REMOTE SWITCH OPERATION.

 

 

WARNING! Always connect the remote control before connecting winch to   

 

 

battery. Disconnect winch from battery before disconnecting remote control.

 

 

to use the electrical remote switch control the clutch must be engaged as follows:

 

1.  connect remote control to winch (para. 3.2.3.)

 

2.  connect the winch to the power supply.

 

3.  Engage the clutch by pushing the lever down (fig 5). 

 

4.  to extend the cable, move the toggle switch (fig 7) to the ‘out’ position.

 

5.  to winch the cable, move the toggle switch (fig 7) to the ‘In’ position.

 

6.  stop the winch by releasing the switch. the internal brake will hold the load in place.

 

7.  Before disengaging cable from load, disconnect winch from power supply.

Fig 5

4.3. 

USE OF A PULLEY.

 

Additional pulling power may be obtained by use of a pulley block assembly. 

 

this almost doubles the effective pull and halves the pulling speed.

 

WARNING! 

When using a pulley, ensure the hook anchorage point (fig 8.c) will  

 

be capable of withstanding loads greater than the capacity of the winch. 

 

Note that if winch and hook anchorage are both mounted on the same  

 

vehicle then this vehicle must be capable of withstanding at least  

 

twice the winch capacity.

 

DO NOT

 attach hook back onto winch body as winch mounting may fail. 

 

Always use a separate anchorage point.

C

 Model     rW2500.V2      rW3500.V2     rW4500.V2

 12 Volt  6AWG x 1.5m  6AWG x 1.5m  6AWG x 1.5m

 24 Volt  8AWG x 1.5m  8AWG x 1.5m  8AWG x 1.5m

3.2.2.  Cable specification.

Fig 7

Fig 8

Fig 6

Original Language Version

rW2500/12.V2, rW3500/12.V2, rW4500/12.V2, rW2500/24.V2, rW3500/24.V2, rW4500/24.V2    Issue: 9 - 22/04/10

Summary of Contents for RW2500/12.V2

Page 1: ...o that the battery is not drained Check running direction of the winch drum before use WARNING Keep hands body and clothing away from the winch components and the cable Use a rag or protective gloves when handling cable Take any necessary precautions to protect your personal safety whilst using the winch For a heavy load place a blanket or similar over extended cable about two feet away from hook ...

Page 2: ...washers LINE SPEED AMP DRAW CHART 1 CHART 2 CHART 3 CHART 4 Suitable for direct vehicle mounting as well as truck and trailer bed mounting these high speed winches offer a combination of performance with durability The compact design allows mounting in areas where space is at a premium Heavy duty all weather housing High power DC motors give first class pulling power All steel lubricated for life ...

Page 3: ...corrosion over the lifetime of the winch use We recommend the mounting point is reinforced with steel plates and appropriate securing bolts 2 Before fixing ensure the power supply cables will easily reach the battery 3 Use the washers bolts and nuts to fix the winch to the mounting plate see fig 1 The motor drum and gear housing must be correctly aligned 4 Ensure there is an appropriate safe dry c...

Page 4: ...inch to battery Disconnect winch from battery before disconnecting remote control To use the electrical remote switch control the clutch must be engaged as follows 1 Connect remote control to winch para 3 2 3 2 Connect the winch to the power supply 3 Engage the clutch by pushing the lever down fig 5 4 To extend the cable move the toggle switch fig 7 to the Out position 5 To winch the cable move th...

Page 5: ...he winch drum Undo the retaining grub screw and remove cable from the drum 2 Insert the replacement cable through outlet guides fig 9 A under and around drum securing with grub screw B 3 Attach the cable to the hook by returning it through the hook eye and tightly secure with 2 cable clamps 4 Check that the cable winds smoothly and correctly before use Fig 9 5 maintenance A B NOTE It is our policy...

Reviews: