Thaler KE-SP 3050 Operation Manual Download Page 1

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Operation Manual

Cable Pulling Winch

MODEL

KE-SP 3050

Diesel Motor (Yanmar)

Electronic Measuring System (KPR 2000)

Distributor for the United States of America

303-430-7130 800-430-7130 Fax 303-428-7762

[email protected]

www.GlobalMachinery.com

705 West 62

Avenue

Denver, CO 80216

Summary of Contents for KE-SP 3050

Page 1: ...L KE SP 3050 Diesel Motor Yanmar Electronic Measuring System KPR 2000 Distributor for the United States of America 303 430 7130 800 430 7130 Fax 303 428 7762 info GlobalMachinery com www GlobalMachinery com 705 West 62nd Avenue Denver CO 80216 ...

Page 2: ...enance technicians Those who are transporting the machine We recommend that all people involved in the project whether in management operation or maintenance read the manual carefully and completely before the use of the winch Please contact us for any clarification and or additional information you may need We recommend that all rules and regulations prescribed by the company and the country wher...

Page 3: ...Operators must use personal protective gear in accordance with OSHA s PPE guidelines Safety glasses gloves boots hard hat etc Operators must carefully follow hazard related instructions contained in this instruction manual or indicated on the machine The work area should be clear of oil or other liquid spills as well as materials or equipment that may be considered an obstacle to proper operation ...

Page 4: ...peration be sure that no one is standing in the operation area Test the operation of all controls according to the instructions in this manual Maintenance Only to be performed by trained personnel Danger If the safety devices have been removed for maintenance purposes operate the machine with utmost care Refer to the maintenance instructions in this manual Safety devices must be immediately re ins...

Page 5: ... 9 3 2 Boom Control Hydraulic Boom 10 3 3 Description of Control Panel Components 11 4 Maintenance 16 4 1 Scheduled Maintenance 17 4 2 Hydraulic System 18 4 2 1 Checking the Hydraulic Oil Level 18 4 2 2 Breather in Filler Cap of Hydraulic Oil Tank 18 4 2 3 Changing the Hydraulic Oil 18 4 2 4 Filter Change 18 4 2 5 Regular Control Checks 18 4 3 Greasing 19 4 4 Rope Inspection and Replacement 19 4 5...

Page 6: ...e of 11000 pounds 50 kN This machine is only to be used for the work it was designed for If the unit is used for other applications or working conditions prior consultation with the manufacturer is required If this caution is not followed the manufacturer is free from any liability for damages or losses incurred While operating the machine all warning signs and decals must be obeyed The Cable Caps...

Page 7: ..._______________ Delivery Date January 9 2013 Drive 3 Cylinder Diesel Yanmar 3TNV88 Power 36 HP 27 1 kW Max Pulling Force 11000 pounds 50 kN Max Pulling Speed 0 220 fpm continuously adjustable Rope Diameter 0 472 inches 12 mm Rope Length 2500 feet 765 m Overall Length including tongue 157 1 2 inches 4000 mm Width 67 inches 1700 mm Height 67 1 2 inches 1710 mm Tires 215 75R 17 5 Electrical 12 V ...

Page 8: ...hydraulically raised and lowered manually pivoted 45 laterally and is secured by a manually adjusted boom support The measurement of the pulling force is controlled and monitored by an electronic measuring system KPR 2000 with a record printer mounted at the control panel The measuring system has the following functions Indication of pulling force length and pulling speed Adjustable maximum pullin...

Page 9: ...f the hitch type and size are essential to safely towing your winch A loss of coupling may result in death or serious injury Be sure the hitch load rating is equal to or greater than the load rating of the coupler Be sure the hitch size matches the coupler size Observe the hitch for wear corrosion and cracks before connecting Replace worn corroded or cracked hitch components before coupling the wi...

Page 10: ...w vehicle leading to death or serious injury if the winch becomes uncoupled from the tow vehicle Fasten the safety chains to the frame of the tow vehicle Do not fasten the safety chains to any part of the hitch unless the hitch has holes or loops specifically designed for that purpose Cross the safety chains underneath the hitch and coupler with enough slack to permit turning while transporting an...

Page 11: ...e extra caution while driving mountain roads Laws and regulations of the countries where the unit is being used shall be observed regarding supporting loads and maximum speeds for trailers being pulled by tow vehicles The maximum speed for this unit is 65mph Even if your country allows higher speeds you should not exceed 65mph for safety reasons Increasing the speed reduces the stability of the ve...

Page 12: ... the winch by cranking the jack leg down It is now safe to drive away the towing vehicle 2 4 Moving the Winch Manually If the winch rolls DO NOT try to move it manually In a low light environment or if weather conditions demand for example in fog the winch should not be parked without lighting systems Any further legal regulations have to be taken into consideration 2 5 Changing Tires and Adjustin...

Page 13: ...e instructions of the jack manufacturer Remove the wheel nuts Replace the wheel Snug the wheel nuts Lower the winch and tighten the wheel nuts cross wise with a torque wrench After the first 30 miles 50 km of use and after every wheel change the wheel nuts have to be checked and tightened if necessary Starting torque of wheel nuts See AL KO Owner s Manual for torque specifications Recommended tire...

Page 14: ...ntervals should be conducted with a focus on safety and damage 3 1 Rear Supports 1 2 3 Pos 1 Rear supports The rear supports are used for supporting the winch during operation and are adjustable by pins and crank Pos 2 Safety pins The safety pins secure the rear supports of the winch Pull out the safety pins adjust the rear support lengths and secure them by reinserting the safety pins and keepers...

Page 15: ...om The boom control lever hydraulically adjusts the height of the boom Adjustable boom lock is used to secure the boom when unit is being transported The boom lock must be secured when transporting to prevent boom damage Latch used to disconnect ball coupler from boom when hydraulically lowering boom Reverse procedure to secure boom for transport Three cornered locking nut used to tighten adjustab...

Page 16: ...n off switch for electronic measuring system KPR 2000 9 Electronic Measuring System KPR 2000 10 Hour meter counter 11 Indicator light for alternator 12 Check oil indicator light 13 Control light Engine temperature monitoring 14 Control light Engine preheat 15 Fuel gauge 16 Switch for rotating beacon on off 17 Card recorder 18 Boom control lever hydraulically raise lower boom Proper functioning of ...

Page 17: ...ttery life and starter wear Never turn the ignition key to start when the engine is running Control lights 11 and 12 should turn off when the engine runs Pos 3 Control Light Red Stop The red control light is switched on when the Emergency Stop button is pressed the dead man s switch is not pushed or the set maximum limits of the KPR 2000 has been reached and stopped the winching process Pos 2 Cont...

Page 18: ...e lever left while holding down the dead man switch The amount you move the lever increases or decreases the line speed When winching in position the lever so that there is a balance between pulling force and line speed Otherwise the engine may stall The toggle switch on the remote control lever must always be held on for winching in or out Pay out the rope the distance required or until the color...

Page 19: ... Pos 9 Electronic Measuring System KPR 2000 To learn how to operate the KPR 2000 please read the detailed description in the KPR 2000 manual Pos 10 Hour meter counter The working hour counter displays the accrued operation hours of the winch This is important for maintenance intervals For monitoring the winching process with the KPR 2000 be certain the switch is turned to the ON position ...

Page 20: ...e or destruction of the engine may occur Page 15 Pos 13 Control light Engine temperature monitoring This indicator light illuminates when the engine temperature is too high Turn off the engine immediately and check the following 1 Coolant level in radiator overflow tank 2 Obstructions in radiator 3 Damage to fan belt Pos 14 Control light Engine preheat This indicator light for the glow plug must b...

Page 21: ... tabular form If the data is required in graphic form it can be opened in Excel for analysis Page 16 Pos 18 Hydraulic control lever to raise and lower boom 4 Maintenance These instructions are part of our Warranty Conditions Normal wear is not covered by the warranty Any customer repairs not authorized by the manufacturer relieves the manufacturer of any responsibility for any resulting damage of ...

Page 22: ...on properly Damaged components are to be replaced with factory original parts only Page 17 4 1 Scheduled Maintenance Daily Inspect the lights and brakes Check the tires for air pressure and damage or wear Check the levels of the engine oil and hydraulic fluid Check the engine air cleaner replace if needed Check the engine water level at the overflow tank Check all hoses and tubes for interference ...

Page 23: ...draulic system change filters Every 2000 hours of operation Maintain the hydraulic system change oil filters NOTE Refer to the Yanmar engine manual for maintenance instructions 4 2 Hydraulic System 4 2 1 Checking the Hydraulic Oil Level The oil level of the hydraulic tank must be checked daily at the sight gauge on the side of tank The oil level control stick is located in the tank cap Add oil if ...

Page 24: ... applied until it is coming out of the greasing point All greasing points have a red mark Grease recommendation Multi Purpose EP 2 or equivalent 4 4 Rope Inspection and Replacement The rope must be replaced if any of the following occur a There are 3 wire breaks within a length of wire equal to the diameter x 6 b There are 6 wire breaks within a length of wire equal to the diameter x 30 c The rope...

Page 25: ...f Yanmar Diesel Engine Refer to separate engine maintenance manual Page 20 MAINTENANCE SCHEDULE THALER CABLE PULLING WINCH YANMAR DIESEL ENGINE MODEL 3TNV88 BDSA 36HP FUEL SYSTEM TYPE MAKE PART SERVICE HOURS Fuel 2 Diesel Primary filter Screen 500 HOURS WASH OUT WHEN SECONDARY FILTER IS CHANGED Secondary filter Yanmar 119802 55801 500 HOURS Capacity 8 Gallons Lubrication System Type Make Part Serv...

Page 26: ...ue See Manual See Manual DOT Inspections State Federal YEARLY PER REGULATIONS Page 21 5 Troubleshooting Guide Refer to the electrical and hydraulic schematics The toggle switch on the remote control lever must always be in the ON position while pulling in or paying out If the Emergency Stop is pressed or if the limited value of the measuring system pulling force and length are exceeded and the win...

Page 27: ...ntilate the area to avoid the potential formation of mold The warranty is invalid if the operation maintenance and inspection instructions are not complied with in the event technical alterations are made to the winch in the event arbitrary extensions or attachments which are not authorized by Jakob Thaler GmbH are added to the winch if the winch is not used properly if other than original Jakob T...

Page 28: ...Distributor for the United States of America 303 430 7130 800 430 7130 Fax 303 428 7762 info GlobalMachinery com www GlobalMachinery com 705 West 62nd Avenue Denver CO 80216 ...

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