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  12.  RATINGS PLATE 

On the rear of the inverter is the ratings plate, giving the following data:

  1 -  Rating of internal protection provided by casing.

  2 -  symbol for power supply line: 1= single-phase AC.

  3 - 

S

: Indicates that welding may be carried out in environments with a 

   

heightened risk of electric shock e.g. very close to large metallic objects. 

  4 -  Welding procedure: manual arc welding with covered electrode 

  5 -  symbol for internal structure of the welding machine.

  6 -  The eURoPeAN standard relating to the safety and construction 

   

of arc welding machines.

.  7 -  Manufacturers serial Number for welding machine identification.

  8 -  output

   

Uº: Maximum no load voltage.

   

I², U²: Current and corresponding normalised voltage that the 

   

welding machine can supply during welding.

   

X: Welding ratio based on a 10 minute duty cycle. 30% indicates 3 

   

minutes welding and 7 minutes rest, 100% indicates continuous welding.

   

A/V-A/V: shows the range of adjustment for the welding current 

   

(minimum - maximum) at the corresponding arc voltage. 

  9 -  Power supply

   

U

1

: Alternating voltage and power supply frequency of welding machine. (allowed limit ± 10%)

   

I

max

: Maximum current absorbed by the line.

   

I

eff

: effective current supplied.

  10 - size of delayed fuse for protection of power supply.

  11 - symbols referring to safety regulations.

  13. ELECTROMAGNETIC COMPATIBILITY

13.1.  THIs eQUIPMeNT Is IN CoNFoRMITY WITH THe eURoPeAN sTANdARd oN THe eleCTRoMAGNeTIC CoMPATIBIlITY  

 

 

oF ARC WeldING eQUIPMeNT ANd sIMIlAR PRoCesses (e.g. ARC ANd PlAsMA CUTTING)

13.2. 

Protection against interference. (E.M.C.)

 The emission limits in this standard may not, however, provide full protection against 

 

interference to radio and television reception when the equipment is used closer than 30m to the receiving antenna. In special cases,    

 

when highly susceptible apparatus is being used in close proximity, additional mitigation measures may have to be employed in order    

 

to reduce the electromagnetic emissions. At the same time there could occur some potential difficulties in having electromagnetic  

 

 

compatibility in a non-industrial environment (e.g. in residential areas). Therefore it is most important that the equipment is used and    

 

installed according to the following instructions.

13.3. 

Installation and use.

 The user is responsible for installing and using the equipment according to these instructions. If electromagnetic   

 

disturbances are detected, then it shall be the responsibility of the user of the equipment to resolve the situation with the technical  

 

 

assistance of the supplier. In some cases this remedial action may be as simple as earthing the circuit (see Note). In other cases it  

 

 

could involve constructing an electromagnetic screen, enclosing the welding power source and the work, complete with associated input  

 

filters. In all cases the electromagnetic disturbances shall be reduced to the point where they are no longer troublesome.

 

Note: The welding/cutting circuit may or may not be earthed for safety reasons. Changing the earthing arrangements should only be    

 

authorised by a person who is competent to assess whether the changes will increase the risk of injury, e.g. by allowing parallel  

 

 

welding/cutting circuit return paths which may damage the earth circuits of other equipment. Further guidance is given in IeC 974-13 ’Arc  

 

Welding equipment - Installation and Use.’

13.4. 

Assessment of area.

 Before installing the equipment the user shall make an assessment of potential electromechanical problems in the  

 

surrounding area. The size of the surrounding area to be considered will depend on the structure of the building and other activities that  

 

are taking place. The surrounding area may extend beyond the boundaries of the premises.

 

The following shall be taken into account :

 

a)  other supply cables, control cables, signalling and telephone cables, above, below and adjacent to the welding equipment.

 

b)  Radio and television transmitters and receivers.

 

c)  Computer and other control equipment.

 

d)  safety critical equipment, e.g. security monitoring of industrial equipment.

 

e)  The health of people in the vicinity, e.g. persons fitted with a pacemaker or hearing aid.

 

f)  equipment used for calibration or measurement.

 

g)  The immunity of other equipment in the environment. The user shall ensure that other equipment being used in the environment is   

 

compatible. This may require additional protective measures. 

 

h)  The time of day that welding and other activities are to be carried out.

13.5. 

Mains supply.

 The equipment should be connected to the mains supply according to these instructions. If interference occurs, it may be  

 

necessary to take additional precautions such as filtering of the mains supply. Consideration should also be given to shielding the supply  

 

cable of permanently installed equipment in metallic conduit or equivalent. This shielding should be connected to the power source so   

 

that good electrical contact is maintained between the conduit and the welding power source enclosure.

MW80, MW125,  MW155     Issue No.1    04/05/10

Original Language Version

  11.  TROUBLESHOOTING

 

If you have a problem with the inverter, check to ensure that the following are correct:

●  Check that the welding current, which is controlled by the potentiometer (fig.7), is suitable for the diameter and type of electrode  being    

 

used.

●   When the mains rocker switch is on, check that the green mains lamp is on. If this is not the case then there may be a mains supply  

 

 

problem.

●   Check the yellow led - has the thermal cut-out activated? This indicates either an over or under voltage or short circuit. If the thermal    

 

interrupter has activated, wait for the machine to cool down before restarting.

●   Check the nominal interruptance ratio is correct, and check that the fan is working correctly.

●   ensure that you are using the correct supply voltage. 

●  Check the machine output and ensure there is nothing causing a short-circuit.

●  Check that all circuit connections are correct. In particular check that the work clamp is correctly attached to the workpiece. ensure that   

 

there is no grease, paint etc. on the surface.

Summary of Contents for MW80

Page 1: ...MW80 MW125 MW155 Models INSTRUCTIONS FOR INVERTERS MW80 MW125 MW155 Issue No 1 04 05 10 mw125 mw155 ...

Page 2: ...e to the live terminal L c Connect the BLUE neutral wire to the neutral terminal N d After wiring check that there are no bare wires that all wires have been correctly connected that the cable outer insulation extends beyond the cable restraint and that the restraint is tight Double insulated products which are always marked with this symbol are fitted with live brown and neutral blue wires only T...

Page 3: ... 2 description 3 specification 3 1 SPECIFICATION Model No MW80 MW125 MW155 Peak Power 80A 125A 150A Output 10 80A 10 130A 10 150A Duty Cycle 45 80A 60 125A 60 150A Electrode Capacity Ø1 6 2 5mm Ø1 6 3 2mm Ø1 6 4 0mm Max Absorbed Power 2 3kW 3 5kW 4 1kW Mains Voltage 230V 1ph 230V 1ph 230V 1ph Insulation Class F F F Protection IP21 IP21 IP21 Weight 3 7kg 5 5kg 5 5kg ARC Accessory Kit YES 6mm YES 10...

Page 4: ...e into the back of the arm with the bare wire under the plate Tighten the clamp screw 5 1 3 Slide the black rubber sleeve back over the clamp arm 5 2 Electrode Holder See fig 4 B 5 2 1 Undo the handle retaining screw Pull the handle from the head and thread the free end of the cable through it as shown Remove the pre cut section of insulation from the cable end 5 2 2 Loosen the clamp screw on the ...

Page 5: ... before striking the arc 9 1 ARC WELDING 9 1 1 Strike the electrode tip on the workpiece as if you were striking a match WARNING DO NOT hit the electrode on the workpiece as this may damage the electrode 9 1 2 As soon as the arc is struck maintain a distance from the workpiece equal to the diameter of the electrode Keep this distance as constant as possible for the duration of the weld As you adva...

Page 6: ...it may or may not be earthed for safety reasons Changing the earthing arrangements should only be authorised by a person who is competent to assess whether the changes will increase the risk of injury e g by allowing parallel welding cutting circuit return paths which may damage the earth circuits of other equipment Further guidance is given in IEC 974 13 Arc Welding Equipment Installation and Use...

Page 7: ...ection bonding the workpiece to earth may reduce emissions in some but not all instances Care should be taken to prevent the earthing of the workpiece increasing the risk of injury to others or damage to other electrical equipment Where necessary the connection of the workpiece to earth should be made by a direct connection to the workpiece but in some countries where direct connection is not perm...

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