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5.3.   Accurate Measurement

5.3.1. Follow procedure 5.1.1 through 5.1.4.

5.3.2. The bore or gap machined finish must be clean with surface texture 3.2µm to 6.4µm or better than for fiducial indication.

5.3.3. offer the anvil end into the bore at an angle (fig.8) with the anvil tip entering just ahead of the sprung loaded self centering guide. rock  

 

the dial gauge tube to the horizontal position (fig.9) and beyond, observing the pointer sweep. The three point location offered by the     

 

spring loaded self centering guide and the anvil tip will align the head.

5.3.4. rotate the bezel such that the "0" [zero] aligns with the largest sweep position of the pointer (fig.10). It is essential to observe the total   

 

sweep of the dial pointer using the small dial. remember from the initial setting the pointer had rotated one full cycle. Mark the position  

 

on the component of where the measurement was taken, if required.

5.3.5. With a micrometer, measure across the anvil and the nib (fig.11), rotate the barrel of the micrometer until the dial pointer aligns with the  

 

same "0" [zero] as the measured bore. Take the reading from the micrometer and record.

5.3.6. With the bore dial gauge now set, the bore can now be measured for taper and ovality by reference back to the initial datum "0" [zero]   

 

reading and counting the 0.01mm divisions between datum and new. note! the larger the deflection the smaller the bore. 

fig.8

"offer the anvil end into the bore slightly tilted...."

"rotate the bezel such that the

"0" [zero] aligns....."

6. MAINTENANCE

6.1.

  Keep all components dry and clean with a soft micro fibre cloth.

6.2. 

return all items to the presentation case after use.

6.3. 

store indoors in a temperature controlled dry environment, circa 21°C.

6.4. 

This is a precision instrument intended for use by engineers and engineering inspectors, keep out of reach of children.

Component

  dBG508    Issue: 1 - 19/06/15

Original Language Version

 © Jack sealey limited

Component

fig.9

fig.10

"rock the dial 

gauge tube to 

the upright 

position....."

Summary of Contents for DBG508

Page 1: ...E PURPOSE FOR WHICH IT IS INTENDED FAILURE TO DO SO MAY CAUSE DAMAGE AND OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE Thank you for purchasing a Sealey product Manufactured to a high standard this product will if used according to these instructions and properly maintained give you years of trouble free performance 2 introduction Precision mechani...

Page 2: ...er ring 0 65 x 23 55 24 55 from fig 5 Assemble as shown above in fig 1 5 2 4 Maneouvre the gauge anvil and nib inside the measuring gap of the micrometer fig 11 This activity could be eased by assistance or carefully clamping the dial gauge in a retort stand or similar 5 2 5 Observe the large dial pointer movement It is essential that the axis of the gauge anvil and spring loaded nib are centralis...

Page 3: ...n if required 5 3 5 With a micrometer measure across the anvil and the nib fig 11 rotate the barrel of the micrometer until the dial pointer aligns with the same 0 zero as the measured bore Take the reading from the micrometer and record 5 3 6 With the bore dial gauge now set the bore can now be measured for taper and ovality by reference back to the initial datum 0 zero reading and counting the 0...

Page 4: ...size 0 8mm graduations DBG508 Issue 1 19 06 15 Original Language Version Jack Sealey Limited fig 11 A method for support and setting the micrometer 1 5mm Approximate Projection 0 35mm Approximately 0 35mm Approximately 0 8mm Useful measurement zone x Anvil size Spacer ring 17 60 18 40 18 NO 18 25 19 05 18 65 0 65 18 90 19 70 19 30 1 30 19 55 20 35 19 95 0 65 1 30 19 60 20 40 20 NO 20 25 21 05 20 6...

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