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Section 1.  Introduction 

 

Three 

Emergency Stop Buttons

 are fitted to the machine, located prominently on 

the front of both end cabinets and in the center of the machine on top of the Heater 
assembly.  When pressed, all power is removed from the working parts of the 
machine and all pneumatic assemblies return to their safe state.  The machine 
cannot be used again until the Emergency Stop Buttons are reset twisting the button  
¼ turn clockwise.  When the emergency stop buttons are reset, the laminator 
powers up in the STOP mode. 

The 

Photo Eyes

 are located on both right and left side plates directly in front of the 

Draw Down Assembly and directly in front of and behind the Heater Assembly.  Both 
the Draw Down and Heater Assemblies are on Pneumatic cylinders that lift them up 
for webbing the machine.  The Photo Eyes are activated when the machine is 
switched to run mode.  The Drawdown Assembly Photo Eyes are active for 10 
seconds after the Run button is pushed and then become disabled for the liquid flow 
adjustment.  The Heater Assembly Photo Eyes are always enabled in the Run mode 
and raise the assembly only when the beam is crossed, and will lower when 
obstruction is removed. 

The 

Draw Down Assembly

 is located directly over the Drain Tank and is used to 

apply and smooth the coating onto the surface of the media.  It is in the Down 
position in Run mode only.  It is automatically lowered when the machine is put into 
Run mode. 

The 

Tension  Idler

 is used to provide back tension on the media during operation.  

The Down position is used during webbing and the UP position is used during 
operation. 

The 

Idler Brakes

 allow adjustable brake pressure to be applied to the Tension Idler 

and the Upper Idler to give the desired amount of back tension required to run wide 
media. 

The 

Sealant Pump

 is located in the center of the machine in the lower 

compartment.  The sealant pump is used to pump the coating up to the Applicator 
Tube. 

The 

Sealant Tank

 is located in the center of the machine in the lower compartment 

next to the Sealant Pump.  The Sealant Tank has a 37 Liter (10 US gallon) capacity 
and is the main holding tank for the coating. 

The 

Dryer Panel

 is located on top of the machine running between the  two end 

cabinets.  This assembly is used to dry and cure the coating before it winds up on 
the Take-up roller.   

Note:

 

The Dryer Panel has fans in the top of it that force air through perforations 
in the face of the Heater.  These fans are used to push humidity out of the 
Dryer Panel compartment and assist in drying the media

Summary of Contents for AquaSEAL SW-4000

Page 1: ...Seal Brands the finishing touch AquaSEAL SW 4000 AquaSEAL SW 4000 Liquid Laminator Owner s Operation Manual Important Read and understand all safety information before operating...

Page 2: ...ion 2 Operating Procedures describes procedures for setting up starting stopping and controlling the machine Section 3 Periodic Maintenance provides procedures for periodic cleaning of the applicator...

Page 3: ...rocedures Tools Supplies Needed 11 Loading the Sealant 11 Priming the Pump 12 Loading the Media 13 Pre heat the Laminator 13 Web the Laminator 14 Run the Laminator 15 Cleaning the Laminator 16 Section...

Page 4: ...ansfer health and safety obligations to the user WARNING Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user s authority to operate...

Page 5: ...afety Instructions Caution When handling any chemical products read the manufacturers container labels and the Material Safety Data Sheets MSDS for important health safety and environmental informatio...

Page 6: ...nd with the operation of the sealant delivery system q Do not wear loose clothing and contain loose hair to avoid becoming entangled with moving parts of the machine q Comply with all safety warning s...

Page 7: ...e take up roller During operation the liquid laminator applies sealant onto the printed graphics and then cures and dries it before winding the media onto the take up roller Hardware Overview Figure 1...

Page 8: ...n is removed q The Draw Down Assembly is located directly over the Drain Tank and is used to apply and smooth the coating onto the surface of the media It is in the Down position in Run mode only It i...

Page 9: ...ill revert to stop mode Run Mode is enabled when the machine is ready to operate All functions are enabled in this mode When the machine is put into Run mode the Dryer Panel will automatically come do...

Page 10: ...ows the Take up to free spin in the reverse direction for unloading purposes Machine must be in Drive position for normal operation Sealant ON OFF is used to turn the Sealant Pump ON and OFF Tension I...

Page 11: ...Technical Services listed at rear of manual or consult a licensed electrician q The Compressed Air Connection is located on the lower back of the left side cabinet where an outside source of compress...

Page 12: ...ning the laminator Tools Supplies Required IR Gun optionally purchased Absorbent towels soft lint free disposable Lab coat or smock Rubber gloves Bucket of water Long neck funnel 1 Loading Materials L...

Page 13: ...ve assembly Remove the hose from the drain valve and allow any sealant to drain into the Sealant Tank All Sealant Pump flow control operations are controlled at the Sealant Pump Valve Assembly as show...

Page 14: ...n Stop mode Dryer Panel is in the UP position Heaters are OFF 2 On the Heater Controller press and hold the SET button to check the set point temperature Adjust the set point by holding the SET button...

Page 15: ...Idler and the Web Idler directly above it 4 Pull material over the top of the Web Idler and under the Draw Down Assembly 5 Pull the material under the Dryer Panel to the Take up assembly 6 From the ba...

Page 16: ...oes not resume within the 30 second window 6 Switch Sealant Pump ON 7 Adjust Brake tension so that the material is pulling through smoothly with no wrinkles 8 Adjust speed to desired setting Note For...

Page 17: ...nt on it Note Sometimes the tail end of the material will drag a little coating onto the stainless steel table behind the Draw Down Assembly It needs to be cleaned off quickly because the heat from th...

Page 18: ...ealant from any of the stainless steel parts around the Draw Down Assembly 4 Use a small cup of water to dip the tips of the flex hose into in order to clear the hose of excess coating Wipe the tip of...

Page 19: ...n the machine ON at the Main Power Switch 6 Switch machine into RESET mode 7 Open the Distribution Valves in the Applicator Tube 8 Turn ON Sealant Pump and let the water flush the system for 5 minutes...

Page 20: ...th new Media has been overheated Cool down heaters or speed up drive Roll feed to take up alignment is poor Realign the media Media wrinkles Insufficient back tension Increase brake tension on Transit...

Page 21: ...ssary Surface impressions occur at the take up roll Insufficient drying Reduce web speed Increase heater panel temperature There is a leak at the pump or inlet plumbing Check for leaks and correct the...

Page 22: ...Section 4 After Sales Support 21...

Page 23: ...Section 4 After Sales Support 22...

Page 24: ...lectrical codes in your area Specifications subject to change without notice Seal Graphics Seal Graphics Seal Graphics Seal Graphics Seal Graphics Americas Corporation Canada U K Ltd Europe BV Pacific...

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