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Section 2.  Operating Procedures 

 

15 

4.  Run the Laminator 

1.  Adjust the Speed Control to “1” on the dial. 

2.  Raise the Tension Idler and adjust brakes lightly into the Tension and Web Idlers 

by turning clockwise. 

3.  Open the distribution valves on the applicator tube and ensure that the tips of the 

flex hoses are not clogged with dried coating.   Position hoses to deposit coating 
on the backside of the lower draw down bar. (Some coating may begin to drain 
out.) 

4.  Ensure that the Dryer Panel UP/DOWN switch is in the DOWN position. 

5.  Switch the machine into Run mode. (This will cause the Dryer Panel and the 

Draw Down Assembly to lower into operating position and the Drive to begin to 
move.) 

Note: 

At any time in machine operation the machine is sensing for movement in 
the Take-up system to ensure that the media is always moving.  If no 
motion is sensed, a 30 second timer is initiated that will shut the machine 
down if motion does not resume within the 30 second window.  

6.  Switch Sealant Pump ON. 

7.  Adjust Brake tension so that the material is pulling through smoothly with no 

wrinkles. 

8.  Adjust speed to desired setting. 

Note:

 

For most Superwide media a speed of 1 – 1.5M per minute (3-5 feet per 
minute) will give you the best results and ensure that the coating is cured.  

9.  When the media being coated comes to an end, the last piece will lose tension;  

you will need to manually provide back-tension as the media runs out. 

10. Prior to the last piece of media going past the Draw Down Assembly the Sealant 

Pump switch should be turned OFF and the Distribution Valves CLOSED. 

Note:

 

There is usually sufficient coating on the media to shut the Sealant Pump 
OFF 1M (3 feet) prior to the end of the material. 

11. Once the material is through the Dryer Panel, the machine should be switched 

back into Stop mode. 

12. The finished material is easily unloaded by switching the Take-up into 

Disengage.  This disengages the Take-up Roller motor and the material can be 
easily pulled off.  The disengage state of the Take-up is functional in all modes, 
including Stop mode. 

Summary of Contents for AquaSEAL SW-4000

Page 1: ...Seal Brands the finishing touch AquaSEAL SW 4000 AquaSEAL SW 4000 Liquid Laminator Owner s Operation Manual Important Read and understand all safety information before operating...

Page 2: ...ion 2 Operating Procedures describes procedures for setting up starting stopping and controlling the machine Section 3 Periodic Maintenance provides procedures for periodic cleaning of the applicator...

Page 3: ...rocedures Tools Supplies Needed 11 Loading the Sealant 11 Priming the Pump 12 Loading the Media 13 Pre heat the Laminator 13 Web the Laminator 14 Run the Laminator 15 Cleaning the Laminator 16 Section...

Page 4: ...ansfer health and safety obligations to the user WARNING Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user s authority to operate...

Page 5: ...afety Instructions Caution When handling any chemical products read the manufacturers container labels and the Material Safety Data Sheets MSDS for important health safety and environmental informatio...

Page 6: ...nd with the operation of the sealant delivery system q Do not wear loose clothing and contain loose hair to avoid becoming entangled with moving parts of the machine q Comply with all safety warning s...

Page 7: ...e take up roller During operation the liquid laminator applies sealant onto the printed graphics and then cures and dries it before winding the media onto the take up roller Hardware Overview Figure 1...

Page 8: ...n is removed q The Draw Down Assembly is located directly over the Drain Tank and is used to apply and smooth the coating onto the surface of the media It is in the Down position in Run mode only It i...

Page 9: ...ill revert to stop mode Run Mode is enabled when the machine is ready to operate All functions are enabled in this mode When the machine is put into Run mode the Dryer Panel will automatically come do...

Page 10: ...ows the Take up to free spin in the reverse direction for unloading purposes Machine must be in Drive position for normal operation Sealant ON OFF is used to turn the Sealant Pump ON and OFF Tension I...

Page 11: ...Technical Services listed at rear of manual or consult a licensed electrician q The Compressed Air Connection is located on the lower back of the left side cabinet where an outside source of compress...

Page 12: ...ning the laminator Tools Supplies Required IR Gun optionally purchased Absorbent towels soft lint free disposable Lab coat or smock Rubber gloves Bucket of water Long neck funnel 1 Loading Materials L...

Page 13: ...ve assembly Remove the hose from the drain valve and allow any sealant to drain into the Sealant Tank All Sealant Pump flow control operations are controlled at the Sealant Pump Valve Assembly as show...

Page 14: ...n Stop mode Dryer Panel is in the UP position Heaters are OFF 2 On the Heater Controller press and hold the SET button to check the set point temperature Adjust the set point by holding the SET button...

Page 15: ...Idler and the Web Idler directly above it 4 Pull material over the top of the Web Idler and under the Draw Down Assembly 5 Pull the material under the Dryer Panel to the Take up assembly 6 From the ba...

Page 16: ...oes not resume within the 30 second window 6 Switch Sealant Pump ON 7 Adjust Brake tension so that the material is pulling through smoothly with no wrinkles 8 Adjust speed to desired setting Note For...

Page 17: ...nt on it Note Sometimes the tail end of the material will drag a little coating onto the stainless steel table behind the Draw Down Assembly It needs to be cleaned off quickly because the heat from th...

Page 18: ...ealant from any of the stainless steel parts around the Draw Down Assembly 4 Use a small cup of water to dip the tips of the flex hose into in order to clear the hose of excess coating Wipe the tip of...

Page 19: ...n the machine ON at the Main Power Switch 6 Switch machine into RESET mode 7 Open the Distribution Valves in the Applicator Tube 8 Turn ON Sealant Pump and let the water flush the system for 5 minutes...

Page 20: ...th new Media has been overheated Cool down heaters or speed up drive Roll feed to take up alignment is poor Realign the media Media wrinkles Insufficient back tension Increase brake tension on Transit...

Page 21: ...ssary Surface impressions occur at the take up roll Insufficient drying Reduce web speed Increase heater panel temperature There is a leak at the pump or inlet plumbing Check for leaks and correct the...

Page 22: ...Section 4 After Sales Support 21...

Page 23: ...Section 4 After Sales Support 22...

Page 24: ...lectrical codes in your area Specifications subject to change without notice Seal Graphics Seal Graphics Seal Graphics Seal Graphics Seal Graphics Americas Corporation Canada U K Ltd Europe BV Pacific...

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