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Field Service Procedure – Replacement PCU Kit, Coastal  

 

Page

 

1

 

of

 

9

 

 

Document No 

135553 Rev A

 

Copyright © Sea Tel, Inc 2012 - The information contained in this document is proprietary to Sea 
Tel, Inc.  This document may not be reproduced or distributed in any form without prior written 

consent of Sea Tel, Inc.  

 

 

1.

 

Brief

 

Summary:

   

Troubleshooting

 

document

 

for

 

diagnosing

 

a

 

fault

 

with

 

and

 

replacing

 

the

 

PCU

 

assembly

 

on

 

the

 

coastal

 

series

 

antennas.

  

2.

 

Checklist:

   

 

 

Initialization

  

 

Rate

 

Sensor

 

Outputs

 

 

Run

 

the

 

Built

In

 

Test

 

(BIT)

 

3.

 

Theory

 

of

 

Operation:

   

The

 

Coastal

 

series

 

are

 

two

 

axis

 

antennas

 

(elevation

 

and

 

azimuth)

 

with

 

a

 

motorized

 

polarization

 

assembly

 

to

 

keep

 

the

 

LNB

 

in

 

the

 

correct

 

reception

 

position

 

under

 

dynamic

 

conditions.

 

The

 

PCU

 

assembly

 

houses

 

a

 

motherboard

 

PCB

 

for

 

stabilization

 

and

 

motor

 

drive

 

and

 

a

 

DVB

 

receiver

 

for

 

tracking

 

the

 

RF

 

signal.

    

The

 

PCU

 

motherboard

 

is

 

responsible

 

for

 

the

 

stabilization

 

of

 

the

 

antenna,

 

housing

 

a

 

fluid

 

filled

 

tilt

 

sensor

 

which

 

acts

 

as

 

the

 

horizon

 

reference

 

for

 

elevation

 

and

 

pol

 

axis

 

and

 

3

 

rate

 

sensors

 

for

 

stabilization

 

for

 

the

 

azimuth,

 

elevation

 

pol

 

axis.

 

When

 

motion

 

is

 

detected

 

by

 

the

 

relevant

 

rate

 

sensor

 

the

 

PCU

 

motherboard

 

will

 

issue

 

the

 

drive

 

the

 

move

 

the

 

axis

 

the

 

opposite

 

amount

 

maintain

 

stabilization.

    

No

 

gyro

 

connection

 

is

 

integrated

 

in

 

the

 

system,

 

when

 

searching

 

the

 

antenna

 

targets

 

in

 

elevation

 

based

 

on

 

the

 

vessels

 

GPS

 

position

 

and

 

desired

 

satellite,

 

the

 

azimuth

 

axis

 

then

 

sweeps

 

and

 

searches

 

for

 

signal

 

above

 

threshold.

 

Once

 

the

 

NID

 

for

 

the

 

desired

 

satellite

 

has

 

been

 

decoded

 

tracking

 

will

 

be

 

enabled.

   

The

 

DVB

 

receiver

 

in

 

the

 

PCU

 

takes

 

a

 

feed

 

directly

 

from

 

the

 

LNB

 

to

 

receive

 

the

 

satellite

 

signal

 

and

 

will

 

also

 

decode

 

the

 

NID

 

(Network

 

Identity)

 

from

 

the

 

carrier

 

the

 

antenna

 

is

 

tracking,

 

as

 

the

 

output

 

of

 

the

 

receiver

 

is

 

passed

 

to

 

the

 

multi

switch.

   

4.

 

Initialization:

    

Verify

 

the

 

initialization

 

of

 

the

 

pedestal:

 

1.

 

Power

 

cycle

 

the

 

DACP

 

control

 

panel

 

(this

 

provides

 

the

 

12VDC

 

to

 

power

 

the

 

pedestals

 

PCU).

 

2.

 

The

 

control

 

panel

 

will

 

then

 

display

 

the

 

following

 

software

 

versions:

 

DACP,

 

antenna

 

model

 

preset

 

in

 

the

 

PCU,

 

PCU

 

software

 

version,

 

DVB

 

software

 

version,

 

antenna

 

serial

 

number

 

and

 

elevation

 

encoder

 

engagement

 

(if

 

applicable).

 

3.

 

“Initializing”

 

will

 

then

 

be

 

displayed

 

with

 

a

 

flashing

 

“0”

 

until

 

the

 

GPS

 

position

 

have

 

been

 

acquired

 

at

 

which

 

point

 

the

 

“0”

 

will

 

turn

 

into

 

a

 

“*”.

    

4.

 

The

 

elevation

 

axis

 

will

 

drive

 

down

 

onto

 

its

 

end

 

stop,

 

if

 

an

 

encoder

 

is

 

installed

 

it

 

will

 

be

 

calibrated

 

at

 

this

 

point,

 

if

 

not

 

this

 

position

 

will

 

be

 

recognized

 

as

 

zero

 

and

 

the

 

stepper

 

motor

 

will

 

count

 

the

 

increments

 

of

 

elevation

 

drive.

 

5.

 

The

 

pol

 

motor

 

will

 

drive

 

to

 

its

 

“P90”

 

position

 

at

 

which

 

point

 

the

 

LNB

 

will

 

be

 

vertical

 

(if

 

using

 

a

 

system

 

with

 

a

 

motorized

 

pol

 

assembly).

   

6.

 

The

 

elevation

 

axis

 

will

 

then

 

drive

 

to

 

45

 

degrees.

  

7.

 

Once

 

the

 

initialization

 

process

 

is

 

complete

 

the

 

antenna

 

will

 

target

 

the

 

last

 

preset

 

satellite.

 

 

 

Summary of Contents for Coastal

Page 1: ......

Page 2: ...enna targets in elevation based on the vessels GPS position and desired satellite the azimuth axis then sweeps and searches for signal above threshold Once the NID for the desired satellite has been decoded tracking will be enabled The DVB receiver in the PCU takes a feed directly from the LNB to receive the satellite signal and will also decode the NID Network Identity from the carrier the antenn...

Page 3: ... search 2 To test elevation Tilt the radome base from front to back simulating the vessel pitching from bow to aft The antenna should remain pointed at the satellite without losing the signal and going into a search 3 To test the pol drive if applicable Tilt the radome base from side to side simulating the vessel rolling from starboard to port The LNB should move an equal amount to the movement ex...

Page 4: ...ill be displayed as the test runs An Error code 3 01 3 17 will be displayed if one of these tests fails A failure indicates a defective motor motor driver PCB or harness Temporarily connect a spare motor to the PCU in place of the failed motor or swap the azimuth motor with the pol motor connection at the PCU to isolate the failure to the PCU or motor Then rerun the same test If the test passes re...

Page 5: ...s If any test fails replace the PCU and rerun BIT tests 6 7 Azimuth Move Rate Sensor Test This test command moves the dish at various speeds in azimuth and checks the results using the azimutrh rate sensor Test AZ Sensor will be displayed as the test runs An Error code 7 01 7 05 will be displayed if one of these tests fails An error indicates a motor drive rate or sensor failure This could be due ...

Page 6: ...when pinched Re align and tension the motor and pot for correct belt path and tension If this check found a problem and you have corrected it re run the BIT tests 3 Rotate the polarization assembly to center of its mechanical range LNB vertical and observe while BIT test runs If the pol motor does not drive during the test replace the pol motor and re run the BIT tests If the polang potentiometer ...

Page 7: ... 16 Wrench Spanner Cable Ties Tie Wraps Loctite 242 7 2 Procedure Procedure for replacing the PCU assembly on the Coastal series antennas Sea Tel Kit part number 135912 PCU assembly part number 125517 3 Caution Power down the pedestal before following this procedure 1 Disconnect the BNC connector for the GPS antenna from the PCU 2 Snip the cable tie securing the GPS antenna cable coax cables and a...

Page 8: ... Phillips screwdriver remove the six screws securing the AZ EL and POL motor connections to the PCU Be careful not to lose the 6 split washers and save the hardware for future use 6 Using a 1 Phillips screwdriver remove the for screws securing the PCU to the mounting plate Note Do not remove the PCU at this time as the coax cables are still connected 7 Raise the PCU from the mounting plate to allo...

Page 9: ...adome base Note Older revisions of the Coastal PCU used a splitter to split the RF between the DVB receiver and below decks If replacing one of these PCU s with a later revision the coax which runs through the pedestal will need to be connected to the RF out port and another coax will need to be run from the LNB to the RF in port Sea Tel part number 127963 30YEL 10 Reinstall the four screws and wa...

Page 10: ...he antenna it s installed on Press and hold the save and down arrow button to enter into the setup menu Press the down arrow to scroll through the presets to the factory settings option and press the enter button Scroll through to the Model option and press the enter button Now use the up and down arrow keys to select the model of antenna and press the enter button Hold the save button to store th...

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