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Sea Tel 6012-71 C-BAND, Installation Manual

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Sea Tel 6012-71 C-BAND Installation Manual Download Page 83

SINGLE LEVEL MFG BILL OF MATERIAL

 FIND  QTY

 PART NO

 REV  DESCRIPTION

 REFERENCE DESIGNATOR

                

1

1 EA 123861

B

MOUNTING PLATE

2

2 EA 126288-17

B

UNISTRUT, 1-5/8 H-CHANNEL, 17 IN, AL

3

1 EA 134735-1

E2 ENCLOSURE ASS'Y, ICU

4

1 EA 138883-1

A

MOUNTING ASS'Y, TEE-BRIDGE PWR SPLITT

5

1 EA 131374-2

A

WEIGHT, COUNTER, 1-1/2 X 1-1/2 X 17

14

8 EA 126279-3

A4 NUT, 1 5/8 UNISTRUT, 1/4-20, W/SPRING

50

4 EA 114593-209

SCREW, SOCKET HD, 1/4-20 x 1, S.S.

52

4 EA 114586-538

SCREW, HEX HD, 1/4-20 x 1, S.S.

54

1 EA 114586-544

SCREW, HEX HD, 1/4-20 x 2-1/4, S.S.

58

14 EA 114580-029

WASHER, FLAT, 1/4, S.S.

59

5 EA 114583-029

NUT, HEX, 1/4-20, S.S.

1

SHT 1 OF 

ICU MOUNTING ASS'Y, XX12 W/TEE BRIDGE

 PROD FAMILY

COMMON

 EFF. DATE

4/23/2013

DRAWING

NUMBER

138877-1

     REV      A

Summary of Contents for 6012-71 C-BAND

Page 1: ... 1 Orion Industrial Centre Wide Lane Swaythling Southampton UK S0 18 2HJ Tel 44 0 23 80 671155 Fax 44 0 23 80 671166 Web http www cobham com seatel Sea Tel Inc is also doing business as Cobham Antenna Systems May 3 2013 Document No 139107 Revision A INSTALLATION MANUAL FOR SEA TEL 6012 71 C BAND BROADBAND AT SEA VSAT ANTENNA SYSTEM ...

Page 2: ...for this equipment is contained in this manual This Sea Tel C Band antenna will meet the spectral density stabilization accuracy and when properly connected to the modem the automatic cessation of transmission requirements of the 2005 version of FCC 47 C F R 25 221 Please refer to the declaration included in this manual Copyright Notice Copyright 2013 Sea Tel Inc All Rights Reserved The informatio...

Page 3: ...ime satellite Earth Stations The products have been assessed to Conformity Procedures Annex IV of the above Directive by application of the following standard s EMC EMC standard for Radio Equipment Maritime ETSI EN 301 843 1 V1 4 1 2004 06 EMC standard for Radio Equipment Common ETSI EN 301 489 1 V1 4 1 2002 08 EMC standard for Radio Equipment General ETSI EN 300 339 1998 03 Marine Navigational an...

Page 4: ...s listed below will meet the off axis EIRP spectral density requirements of 25 221 a 1 i with and N value of 1 when the following Input Power spectral density limitations are met 1 5 Meter C Band Models 6006 6009 and 6012 are limited to 10 dBW 4kHz 2 4 Meter C Band Models 9797 9707 and 9711 are limited to 7 dBW 4kHz 4 Sea Tel hereby declares that the antennas referenced in paragraph 3 above will m...

Page 5: ... BELOW DECKS EQUIPMENT LOCATION 2 5 2 8 CABLES 2 5 2 8 1 ADE BDE Coaxial Cables 2 6 2 8 2 Antenna Power Cable 2 6 2 8 3 Air Conditioner Power Cable 2 6 2 8 4 ACU Power Cable Outlet 2 6 2 8 5 Gyro Compass Cable 2 6 2 9 GROUNDING 2 7 3 INSTALLATION 3 1 3 1 UNPACKING AND INSPECTION 3 1 3 2 ASSEMBLY NOTES AND WARNINGS 3 1 3 3 INSTALLING THE ADE 3 2 3 3 1 Preparing and Installing the Single Piece 81 Ra...

Page 6: ...ring a large value as Home Flag 7 3 7 1 1 Entering a small value as AZ TRIM 7 4 8 SETUP BLOCKAGE ZONES 8 1 9 SETUP CALIBRATING TARGETING 9 1 9 1 AUTO TRIM 9 1 9 2 MANUALLY CALIBRATING TARGETING 9 3 10 QUICK START OPERATION 10 1 10 1 IF SATELLITE SIGNAL IS FOUND AND NETWORK LOCK IS ACHIEVED 10 1 10 2 IF NO SIGNAL IS FOUND 10 1 10 3 IF SATELLITE SIGNAL IS FOUND BUT NETWORK LOCK IS NOT ACHIEVED 10 3 ...

Page 7: ...consists of two major groups of equipment an above decks group and a below decks group Each group is comprised of but is not limited to the items listed below All equipment comprising the Above Decks is incorporated inside the radome assembly and is integrated into a single operational entity For inputs this system requires only an unobstructed line of sight view to the satellite Gyro Compass inpu...

Page 8: ...modem and the MXP to perform synchronized automatic beam switching when using an iDirect Network It is Overview NOT 1 4 2 a status logging system or a diagnostic system In addition OpenAMIPTM is intended for a typical installation whereby a specific satellite modem and antenna system is properly configured to work together The protocol does not make specific provisions for auto discovery or parame...

Page 9: ... Target satellite using existing S P R and H Parameters A i Set keep alive in seconds 0 off A 5 L b1 b2 Modem Lock and free to transmit 2 parameters b1 indicates Rx lock and b2 not utilized enables disables Tx Mute to BUC L 1 1 W i GPS Update Sets GPS Update period in seconds 0 Off W 300 I s1 s2 Set modem vendor s1 and device s2 2 parameters I iDirect 5100 1 4 3 2 Modem Commands Command Descriptio...

Page 10: ...6012 71 Installation Manual Series 12 Ku Band System Configuration s 1 4 This Page Intentionally Left Blank ...

Page 11: ...hould be mounted more than 2 5 meters 8 feet away from any GPS receiver antennae Another consideration for any satellite antenna mounting is multi path signals reflection of the satellite signal off of nearby surfaces arriving out of phase with the direct signal from the satellite to the antenna This is particularly a problem for the onboard GPS and or the GPS based satellite compass The ADE and t...

Page 12: ...cess into the radome via the hatch Ladder rungs must be provided on all mounting stanchions greater than 3 4 feet tall to allow footing for personnel safety when entering the hatch of the radome The recommended cable passage in the 50 60 and 66 inch radomes is through the bottom center of the radome base down through the ADE support pedestal through the deck and into the interior of the ship 2 3 3...

Page 13: ... does not maintain stabilization and may be physically damaged by the g force 2 5 Mast Configurations Sea Tel recommends mounting the ADE in a location that has both a clear line of sight to the target satellites in all potential azimuth elevation ranges and sufficient support against vibration excitement If possible mounting the ADE pedestal directly to ship deckhouse structures or other box stif...

Page 14: ...d ADE mounting above the radar and alternate with the ADE below the radar Raked Masts Raked masts pose special problems in both evaluating the mast for stiffness and mounting of antennae As can be seen in the drawing all antennae must be mounted on platforms or other horizontal structures in order to maintain the vertical orientation of the antenna centerline This implies a secondary member which ...

Page 15: ...izontal bar or ring The access hatch for the ADE shall be oriented aft or inboard when practical In any case the orientation of the ADE access hatch shall comply with the SMS guidelines onboard the ship Nets and other safety rigging under the ADE during servicing should be rigged to catch falling tools components or fasteners 2 7 Below Decks Equipment Location The Antenna Control Unit Terminal Mou...

Page 16: ... junction box to the base of the ADE Power cables shall pass through separate radome penetrations from the signal cable The power cable shall be continuous from the UPS or closest circuit breaker to the ADE connections within the radome The power circuits shall be arranged so that active common and neutral ground legs are all made or broken simultaneously All circuit legs shall be carried in the s...

Page 17: ...point should be done to prevent loss of ground due to rust and or corrosion Grounding by exposing bare metal under all mounting bolts of the under side of the radome base prior to final tightening does NOT provide adequate grounding of the ADE Grounding should be ensured throughout the entire mounting to the hull While it is presumed the deckhouse is permanently bonded and grounded to the hull in ...

Page 18: ...6012 71 Installation Manual Site Survey 2 8 This Page Intentionally Left Blank ...

Page 19: ...trength for small fasteners 242 Medium strength 638 High strength for motor shafts sprockets 2760 Permanent strength for up to 1 diameter fasteners 290 Wicking High strength for fasteners which are already assembled WARNING Assure that all nut and bolt assemblies are tightened according to the tightening torque values listed below SAE Bolt Size Inch Pounds Metric Bolt Size Kg cm 1 4 20 75 M6 75 3 ...

Page 20: ...llowed to assure that the cored holes are properly sealed to prevent moisture absorption and de lamination of the radome base 3 3 1 The antenna pedestal is shipped completely assembled in its 81 single piece radome Preparing and Installing the Single Piece 81 Radome Assembly 1 Remove the shipping hold down bolts which mount the ADE to its pallet 2 Install four lifting eye bolts provided in the rad...

Page 21: ...ap has a large smooth surface area to take full advantage of this effect Braid is the conductor of choice where flexibility is required Sea Tel uses braid to cross axes of the antenna pedestal and to connect various subassemblies together Wire is the easiest to install and connect and is readily available with a weather protective jacket 4 awg and 6 awg bare solid copper wire is commonly used as s...

Page 22: ... 3 5 1 Removing the AZ Shipping Stow Restraint 1 The AZ shipping stow restraint is formed by a pin bolt that is lowered into a channel in a stowage block on the upper plate of the pedestal as shown 2 To un stow the antenna remove the pin bolt from the LOCK position 3 Install the pin bolt into the STOW hole and tighten This assures that it does not get lost and will be ready for re use if the anten...

Page 23: ...sition the hardware from left to right is stow pin bolt head washer bracket washer hex nut hex nut so that the pin section of the stow pin bolt is inserted into the hole in the elevation driven sprocket EL Stow Pin Bolt head Bracket 2 Hex Nuts Pin inserted into Elevation Driven Sprocket Elevation Driven Sprocket 3 To un restrain the elevation axis of the antenna unthread the two hex nuts Using a o...

Page 24: ... one of the washers onto the stow pin bolt and insert it into the bracket toward the elevation driven sprocket 7 Put the other washer and then the other hex nut onto the bolt 8 Tighten the hex nut to prevent the hardware from loosening while in the un stowed configuration 9 Verify that the antenna rotates freely through its full elevation range of motion ...

Page 25: ...table bumper 4 Remove the adjustable bumper from the locking bar 5 Extract the locking bar from the underside of the cross level beam and retain these parts for later re use if it becomes necessary to stow the antenna 6 Verify that the antenna rotates tilts left and right from level freely through its full cross level range of motion 3 6 Installing the Below Decks Equipment 3 6 1 General Cautions ...

Page 26: ...r and all other equipment to an outlet strip fed from a suitably rated breaker or UPS Connecting the BDE AC Power Cables 3 7 3 Media Xchange Point MXP Connections 3 7 3 1 Ships Mains Connect the desired power cord from the rear panel of the MXP to power sourse UPS power recommended 3 7 3 2 J1 Modem RX Connect this RXIF Output to the satellite modem RX Input 3 7 3 3 J2 Antenna RX Connect this RXIF ...

Page 27: ...onnections to assure that it is safe to energize the equipment Electrical Double check wiring connections 3 9 Setup Media Xchange Point MXP Now that you have installed the hardware you will need to setup calibrate and commission the antenna You may also need to load update the modem option file which is not part of the scope of this manual contact the airtime provider NOC for guidance At the very ...

Page 28: ...balance the TX levels of the two antennas while online with the NOC refer to procedure in the Dual Antenna Arbitrator manual It is strongly recommended that you download and save the system INI file contains all of the system parameters for the ICU and the MXP Save this file in a convenient location on your computer ...

Page 29: ...er so that it will display the MXP screens Follow these instructions to accomplish that 1 Connect a LAN cable to the back of your computer If you are connecting into a LAN instead of a single computer you will need to provide a connection from your LAN router hub switch to the MXP 2 Connect the other end of the LAN cable to the back of the MXP 3 Power on the MXP ...

Page 30: ...ktop click the Control Panel button NOTE The following displayed screen captures are form Window 7 OS Your screens may differ refer to your PC manual for changing network adapter settings 5 Click on View network status and tasks 6 Click Change adapter settings 7 Click on Local Area Connection ...

Page 31: ...Configuring a Computer for the MXP 6012 71 Installation Manual 4 3 8 Click on Properties 9 Double Click on Internet Protocol Version 4 IPv4 10 Click on Use the following IP address ...

Page 32: ... address of your computer NOTE You could use 101 102 103 etc as long as it is not the same as the address of the MXP which is 10 1 1 100 default 12 On the second line enter Subnet Mask of 255 255 255 0 13 Then click the OK button 14 Back at the Local Area Connection Properties screen click the OK button 15 Click the Close button ...

Page 33: ...n Manual 4 5 16 Close the Control Panel 17 Open your browser and enter the URL 10 1 1 100 18 At the log in screen enter the user name Dealer SysAdmin or User Contact Sea Tel Service for the password 19 After you log in you will see the System Status screen ...

Page 34: ...6012 71 Installation Manual Configuring a Computer for the MXP 4 6 This Page Intentionally Left Blank ...

Page 35: ...YPE parameter selects the type of gyro compass interface signal the appropriate hardware connections and the ratio of the expected input signal for ship turning compensation Default GYRO TYPE parameter for all systems is Step By Step so that the ICU will properly follow for Step By Step or NMEA gyro signals If the Ships Gyro Compass output is Synchro or there is NO Gyro Compass the GYRO TYPE param...

Page 36: ...ationary rig which is anchored to the ocean floor set the GYRO TYPE parameter to No Gyro or to Fixed Fixed mode is used when you do not have a gyro compass but the ship vessel rig is stationary at a fixed heading that you can manually enter for satellite targeting This allows you to use a standard small search pattern and acquire the satellite relatively quickly No gyro mode is used when you do no...

Page 37: ...mpass 6012 71 Installation Manual 5 3 3 Turn on SAT REF Mode It must be turned on This combination of settings will cause No Gyro Search pattern to be use to find the desired satellite refer to the setup Searching chapter ...

Page 38: ...6012 71 Installation Manual Setup Ship s Gyro Compass 5 4 This Page Intentionally Left Blank ...

Page 39: ...me services will be provided on 6 Determining the IF Tracking Frequency MHz The IF Tracking frequency parameter is a value entered into the MXP MHZ Sub Menu The value itself may be provided by your air time provider and the MHz value will be entered directly in this sub menu Or the RF downlink frequency of a specific carrier on the desired satellite can be obtained from a satellite website and cal...

Page 40: ...nter the known skew for this satellite in degrees leave at zero if this satellite is not skewed 10 Select the desired type of search pattern to use for this satellite 11 Select desired TX Polarity from the drop down menu 12 Select desired Band from its drop down menu ...

Page 41: ...re that reflector is set to Primary 14 Select Cross Pol LNB XPol or Co Pol LNB CoPol as is appropriate for this satellite 15 Click the Save button to save this satellite 16 Repeat as necessary for all of the satellites that the system may need to use as the ship travels ...

Page 42: ...6012 71 Installation Manual Setup Satellite Configuration 6 4 This Page Intentionally Left Blank ...

Page 43: ...ne when targeting a satellite it will fall short of the desired satellite by exactly the same number of degrees that it fell short of the bow line You must calibrate Home Flag using either of the methods below If the antenna is pointing to the RIGHT of the bow line If the antenna continues to drive past the bow line when targeting a satellite it will overshoot the desired satellite by exactly the ...

Page 44: ...en After I re initialize the relative position of the antenna is now calibrated 7 1 2 In this example I observe that the Home position is past the bow line You Observe Home Pointing is RIGHT of the Bow line I estimate that it is about 90 degrees I target my desired satellite and record the Calculated Azimuth to be 180 0 I drive DOWN I estimated that I will need to go DOWN about 89 degrees and fina...

Page 45: ...Home Flag If it is within 5 degrees you could enter it in AZ TRIM however the amount of this error will cause you blockage zone s to be off by this amount direction of error Entering a large value as Home Flag 1 Access the System Configuration screen 2 Enter new Home Flag value positive or negative value 3 Click SAVE ...

Page 46: ...nt of offset is greater than 5 degrees enter it as Home Flag If it is within 5 degrees you should enter it in AZ TRIM Entering a small value as AZ TRIM 1 Access the Reflector Configuration screen 2 Use Auto Trim or enter the small amount of AZ Trim value 3 Click SAVE ...

Page 47: ...reen 2 Enter a name for this particular blockage zone to help you identify it ie Mast or Stack 3 Enter the counter clockwise relative azimuth point of the blockage zone in the REL Start field and the clockwise point of the blockage zone in the REL End field 4 Likewise for Elevation enter the elevation angle below which the antenna will be blocked in the EL field 5 Repeat for other blockage zones u...

Page 48: ...6012 71 Installation Manual Setup Blockage Zones 8 2 This Page Intentionally Left Blank ...

Page 49: ... must be actively tracking a satellite AGC above threshold AND The antenna must have positive SAT ID RX lock received from the Satellite Modem AND The elevation angle of the antenna must be LESS than 75 degrees AND The antenna must NOT be set for Inclined Orbit Search After locating the satellite with Tracking ON wait at least 30 seconds before performing the AUTO TRIM feature this will allow suff...

Page 50: ...etup Calibrating Targeting 9 2 3 To activate the Auto Trim function go to the Reflector Configuration screen 4 Click on the Auto Trim button 5 When Auto Trim completes and enters the trim values for Azimuth and Elevation Click SAVE ...

Page 51: ...3 degrees the actual calculated position that the satellite should be at After azimuth and polarization also finish driving the elevation will drive to the actual elevation of the satellite 5 As soon as the elevation drives up or down 8 degrees click the Track OFF button and record the Azimuth and Elevation positions displayed in the banner these are the Calculated positions 6 Click Track ON butto...

Page 52: ...ated EXAMPLE The antenna initially targets to an Elevation position of 38 0 degrees and an Azimuth position of 180 2 Shortly after that the Elevation drives to 30 0 degrees and Azimuth stays at 180 2 Calculated you find that Peak Elevation while ON your desired satellite is 31 5 degrees and Peak Azimuth is 178 0 You would enter an EL TRIM value of 1 5 degrees and an AZ TRIM of 2 2 degrees After th...

Page 53: ...he antenna will continue to track the satellite 3 Satellite Name if entered Tracking indicator Modem Lock indicator and signal level number value and bar graph will be displayed in the header of the MXP GUI pages Upon completion of the above the system will continue to operate automatically indefinitely until AC power to the system is interrupted OR The satellite signal is blocked OR The ship sail...

Page 54: ...ading in the banner displayed values If they are correct skip to step 12 8 If the Latitude Longitude values are not correct access the Communication Interfaces screen and enter the ships Latitude Longitude position in the fields provided 9 If the Heading value is not correct enter the correct value in the lower right field of the Communication Interfaces screen If the system is set for NMEA or 1 1...

Page 55: ...N and automatically peak the antenna position for highest receive signal level from the satellite which has been acquired The system will wait for the modem to achieve lock If the modem does not get lock the antenna will resume its search pattern 3 If the system does not acquire the correct satellite within the prescribed search pattern the antenna will retarget and the cycle will repeat Search De...

Page 56: ...ve 11 Check for blockage this is the MOST common cause of not being able to acquire the desired satellite 12 Verify that the correct satellite is selected 13 Check for polarization drive failure 14 Check for improper polarization alignment position 15 Check cable connections to assure that a cable has not been disconnected 16 Verify that the modem option file is correct 17 Check the modem for fail...

Page 57: ...71 Installation Manual 10 5 2 When you make that selection you will see the temporary message Acquiring Satellite Signal Please Wait 3 Shortly after that you will see the temporary message Satellite Signal Found Modem Lock LOCKED ...

Page 58: ...6012 71 Installation Manual Quick Start Operation 10 6 This Page Intentionally Left Blank ...

Page 59: ... here If this satellite is not skewed this field will be 0 0 3 While talking to the technician at the NOC make adjustments to the Skew value to adjust polarity of the feed under his her direction minus values are accepted type a minus sign before the number value It is best to adjust in one degree increments to get close to best isolation and then half degree steps and then tenths as needed Click ...

Page 60: ...12 71 Installation Manual Optimizing Cross Pol Isolation 11 2 8 Double check with the NOC to assure that cross pol is still optimized 9 Conduct any other testing as directed by the NOC ie P1dB compression ...

Page 61: ...vo Double Stacked W Encoder Level Motor Size 23 Brushless DC Servo W Brake Cross Level Motor Size 23 Brushless DC Servo W Brake Inertial Reference 3 Solid State Rate Sensors Gravity Reference 2 MEMS Tilt Sensors AZ transducer 256 line optical encoder home switch Pedestal Range of Motion Elevation Joint Angle 15 to 115 Cross Level Inclined 30 35 Azimuth Unlimited Elevation Pointing 10 to 90 degrees...

Page 62: ... TX Gain 37 9 dBi at 6 2 GHz Typical RX Gain 33 3 dBi at 3 7 GHz Typical G T 30 elevation clear sky 21 9 dB k In Radome typical FCC Input Power Spectral Density Limitation 14 0 dBW 4 KHz Minimum EIRP TVRO NA C band Feed Type Center Focus Cassegrain feed with TX reject filter and Cross Pol OMT Cross Pol Isolation 120 dB Co Pol Isolation NA Port to Port Isolation 35 dB typical 30dB within 1dB contou...

Page 63: ...to 1750 MHz LO Radiation 60 dBm Image Rejection 40 dB min 1db gain copression point typical 15 dBm IP 3 typical 25 dBm Output Connector N Connector Impedance 50 Ohm Input Flange CPR 229 C band TX Radio Package SSPB Codan 6700 Series 25 or 40 Watt MBUC Input Power 94 275 VAC single phase Power consumption 240 W Maximum power factor corrected Output Flange WR 137 Input Connector N Connector RF Input...

Page 64: ...e of 35 C Altitude 304m to 18 000m Vibration IEC 68 2 64 Shock 50G Peak 11ms Connector RJ11 Input Voltage Min 4 75VDC Typ 5 0VDC Max 5 25VDC NMEA output messages GGA GLL Refresh Rate 1s Integrated Control Unit ICU Connectors AC Power J20 85 264 VAC 47 63Hz single phase 2A 1A RF DC Power J19 M16 F USB J5 Mini USB GPS Input J8 RJ 11 Motor Control J9 DA 15S L Band J16 F Connector RF M C J7 DE 9S Feed...

Page 65: ...25 counts dB typical Bandwidth 3dB 150 KHz Interfaces Modem MXP M C Interface OpenAMIP Legacy Network Interface 4 port managed fast ethernet switch User Interface Web Browser Console Port Motor Driver Enclosure Connectors Drive DA 15P Home DE 9S AZ DA 15S EL DA 15S CL DA 15S Status LEDs CL Drive Yes EL Drive Yes Az Drive Yes MDE Status Yes Interface Connections Connection Dual Channel Rotary Joint...

Page 66: ...eed 56 m sec 125 mph Solar Radiation 1 120 Watts per square meter 55º Celsius Spray Resistant to water penetration sprayed from any direction Icing Survive ice loads of 4 5 pounds per square foot Degraded RF performance will occur under icing conditions Rain Up to 101 6mm 4 inches per hour Degraded RF performance may occur when the radome surface is wet Corrosion Parts are corrosion resistant or a...

Page 67: ...nt MXP Standard 19 Inch Rack mount One Unit High Physical Dimensions 17 X 17 X 1 75 Inches 43 18 x 43 18 x 4 45 cm Input Voltage 85 264 VAC 47 63Hz single phase 110 Watts Weight 6 6lbs 3 0 kgs Synchro Interface Connectors 5 screw terminal connections Plug In Input Voltage Level 36 110 VDC 400 or 60 Hz Synchro Ratios 1 1 36 1 90 or 180 1 and 360 1 with Synchro Digital converter Impedance 1M ohm SBS...

Page 68: ...connections Input Voltage Level 36 110 VDC 400 or 60 Hz Synchro Ratios 1 1 36 1 90 or 180 1 and 360 1 with Synchro Digital converter Impedance 1M ohm SBS Interface Connectors 4 screw terminall connections Input Voltage Level 20 90 VDC Interface Opto isolated Polarity Auto switching Ratio 6 steps per degree Impedance 10K Ohm NMEA Interface Connections 5 screw termninal connections RXA RXA input RXB...

Page 69: ...mpliance Survival Shock and Vibration IEC 60721 MIL STD 901D Operational Shock and Vibration Operational IEC 60945 Survival IEC 60721 and MIL STD 901D MIL STD 167 1 EMI EMC Compliance Ku Band ETSI EN 301 843 1 V1 4 1 2004 06 ETSI EN 301 489 1 V1 4 1 2002 08 ETSI EN 300 339 1998 03 IEC EN 60945 1997 Satellite Earth Stations and System SES ETSI EN 301 428 1 V1 3 1 2006 02 ETSI EN 302 340 V1 1 1 2006...

Page 70: ...tiplexer panel and on the adapter bracket mounted inside the radome next to the breaker box Antenna L Band IF Coax Cables Customer Furnished Run Length Coax Type Typical Loss 1750Mhz Shield isolation Center Conductor Size Installed Bend Radius Tensile Strength 100 ft LMR 240 10 704 db per 100 ft 30 48 m 90db 0 056 In 1 42 mm 2 5 In 63 5 mm 80lb 36 3 kg up to 150 ft LMR 400 5 571 db per 100 ft 30 4...

Page 71: ...3 8 131790_A3 Pedestal Schematic xx12 13 9 138986 1_A General Assembly 6012 71 13 10 138877 1_A Mounting Assembly ICU 13 13 131558 1_A2 Mounting Assembly Codan 13 15 132661_A Balance Weight Kit EL CL 13 17 130307 1_A2 81 Radome Assembly Tuned 13 19 130291 1_D Radome Base Frame Assy w AC 13 21 125804_A1 Installation Arrangement 81 Radome 13 24 136505_A Procedure Radome Strain Relief Installation 13...

Page 72: ...6012 71 Installation Manual DRAWINGS 13 2 This Page Intentionally Left Blank ...

Page 73: ... 3120N 6 1 EA 134725 1 E ENCLOSURE ASS Y MXP NOT SHOWN 7 1 EA 134563 1 B1 BELOW DECK KIT MXP NOT SHOWN 9 1 EA 137387 2 A CUSTOMER DOC PACKET SERIES 12 C BAND NOT SHOWN 11 1 EA 124766 1 B DECAL KIT 66 81 IN RADOME SEA TEL NOT SHOWN 12 1 EA 121711 A1 BALANCE WEIGHT KIT BASIC MEDIUM SYS NOT SHOWN 15 1 EA 123494 2 C AIR CONDITIONER R417A 220VAC DUAL 16 1 EA 134070 1 B FIELD INSTALLATION KIT AC BUCK TR...

Page 74: ... PRODUCTION WAS X1 5 1 13 10512 A REFERENCE DRAWINGS 138984 ANTENNA SCHEMATIC 138985 SYSTEM BLOCK DIAGRAM 137389 PEDESTAL SCHEMATIC CODAN AC TXFMR 25W 124556 1 AC TXFMR 706 C LIN 40W CODAN 124556 1 DASH BAND POL WATT RF MFR LNB OTHER 704 C LIN SYSTEM WEIGHTS 2 DASH GA RADOME BASE FRAME AC KIT SYSTEM TOTAL 704 356 706 1 12 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 APPROVED DATE PROJECTION FIN...

Page 75: ... MOTOR TO ELEVATION 36 33 1 EA 131493 1 A2 HARNESS ASS Y REFLECTOR G2 XX09 XX 34 1 EA 129741 84 C HARNESS ASS Y 400MHZ MODEM TO CODAN 40 1 EA 132956 1 F CIRCUIT BREAKER BOX ASS Y 6 AMP 41 1 EA 134074 1 C POWER RING 41 6MM 3 CIRCUITS 20A 42 1 EA 138279 84 B CABLE ASS Y PED AC PWR TO H BRIDGE S 43 1 EA 136947 1 A TEE BRIDGE AC PWR SPLITTER 44 1 EA 138879 48 A CABLE AC PWR M16 MALE TO C13 FEMALE 45 1...

Page 76: ... Y SMA M N M 6 FT 105 2 EA 119479 10 C CABLE ASS Y CAT5 JUMPER 10 FT 106 1 EA 119478 5 E CABLE ASS Y RJ 45 SERIAL 60 IN 108 1 EA 133287 2 B CABLE ASS Y USB 2 0 6FT A M TO MIN 110 1 EA 120643 25 C CABLE ASS Y RS232 9 WIRE STRAIGHT 120 1 EA 116700 6 G CABLE ASS Y RG223 N M F M 6 FT 121 2 EA 110567 19 D ADAPTER N F N F STRAIGHT FLANGE 126 1 EA 135689 6 B CONN PHOENIX PLUGGABLE TERM BLOCK 127 1 EA 135...

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Page 80: ...IT 6A 9 1 EA 132278 C BALANCE WEIGHT KIT AZ 6009 ELEVATE 10 1 EA 139186 1 A BALANCE WEIGHT KIT EL CL 6012 71 11 1 EA 121655 11 J2 LABELS INSTALLATION 4012GX NOT SHOWN 12 12 IN 130043 12 A TAPE PIPE THREAD SEALANT 1 2 IN WID 13 1 EA 139216 72 A CABLE ASS Y ST 18 N M N M 72 IN NOT SHOWN 14 1 EA 123699 A ADAPTER SWEPT 90 DEG N M TO N F 15 1 EA 122288 A CABLE TIE HOLDER 197 DIA PUSH MOUNT 20 1 EA 1172...

Page 81: ...E ADAPTERS CHECK VALVES WRAP 2 3TIMES AROUND EXTERNAL THREADS FOR PROPER SEAL MUST NOT USE LOCTITE FOR THESE PARTS 3 AFTER ADJUSTING GAP PER NOTE 2 SECURE LOWER JAM NUT WITH LOCTITE 4 REFERENCE DRAWINGS ANTENNA SCHEMATIC SYSTEM BLOCK DIAGRAM PEDESTAL SCHEMATIC 137389 138985 138984 K D H RELEASED TO PRODUCTION WAS X1 5 1 13 10512 A DRAWING NUMBER WEIGHT K D H D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5...

Page 82: ...A D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 SIZE SCALE SHEET NUMBER DRAWING NUMBER REV 138986 B 1 10 2 OF 2 ...

Page 83: ...WR SPLITT 5 1 EA 131374 2 A WEIGHT COUNTER 1 1 2 X 1 1 2 X 17 14 8 EA 126279 3 A4 NUT 1 5 8 UNISTRUT 1 4 20 W SPRING 50 4 EA 114593 209 SCREW SOCKET HD 1 4 20 x 1 S S 52 4 EA 114586 538 SCREW HEX HD 1 4 20 x 1 S S 54 1 EA 114586 544 SCREW HEX HD 1 4 20 x 2 1 4 S S 58 14 EA 114580 029 WASHER FLAT 1 4 S S 59 5 EA 114583 029 NUT HEX 1 4 20 S S 1 SHT 1 OF ICU MOUNTING ASS Y XX12 W TEE BRIDGE PROD FAMI...

Page 84: ...ST USE LOCTITE 242 2 3 PART OF ITEM 4 K D H RELEASED TO PRODUCTION WAS X1 2 28 13 10394 A 14 58 4X 52 4X 2 2X 4X 14 59 58 3 4 4X 5 1 58 50 2 5X 3 58 54 SURFACE ROUGHNESS 25 246 LBS WEIGHT K D H D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 N A 3 2 1 PROJECTION FINISH MATERIAL DRAWN BY APPROVED BY TITLE FIRST USED SIZE SCALE SHEET NUMBER DRAWING NUMBER REV B K D H 12 27 10 1 8 138877 A 6012 44 1 OF 1 D...

Page 85: ...3 A4 NUT 1 5 8 UNISTRUT 1 4 20 W SPRING 10 4 EA 114590 550 SCREW SOCKET SET CUP 1 4 20 x 2 S 50 4 EA 114586 536 SCREW HEX HD 1 4 20 x 5 8 S S 51 4 EA 114586 538 SCREW HEX HD 1 4 20 x 1 S S 52 8 EA 114586 541 SCREW HEX HD 1 4 20 x 1 1 2 S S 56 8 EA 114581 029 WASHER LOCK 1 4 S S 57 8 EA 114580 027 WASHER FLAT 1 4 SMALL PATTERN S S 58 20 EA 114580 029 WASHER FLAT 1 4 S S 59 12 EA 114583 029 NUT HEX ...

Page 86: ...R RANGE IN THE DIRECTION SHOWN 4 KRB RELEASE TO PRODUCTION WAS REVISION X2 MISCELLANEOUS HARDWARE NOTE CHANGES 04 27 10 7233 A K D H REPLACE 6009 WITH 6012 REMOVE MK2 CORRECT ITEM 4 ORIENTATION UPDATE TITLE BLCOK STANDARD NOTES 4 17 13 10512 A2 7 58 4X 1 2X 3 4X 7 4X 51 SSPA SHOWN FOR REFERENCE ONLY 2 5 10 50 2X 4 2X 57 56 4X 57 59 56 57 56 50 4X 3 4 59 4X 6 8X 52 8X 58 2X 2 4X 60 58 8X 4 1 6 D C ...

Page 87: ... TRIM 1 2 x 2 75 x 3 1 17 LB 5 3 EA 108519 3 H WEIGHT TRIM 6 0 OZ 6 1 EA 108519 4 H WEIGHT TRIM 7 0 OZ 50 2 EA 114586 544 SCREW HEX HD 1 4 20 x 2 1 4 S S 51 2 EA 114586 545 SCREW HEX HD 1 4 20 x 2 1 2 S S 58 8 EA 114580 029 WASHER FLAT 1 4 S S 59 4 EA 114583 029 NUT HEX 1 4 20 S S 68 2 EA 114580 033 WASHER FLAT 1 2 S S 69 2 EA 114583 033 NUT HEX 1 2 13 S S 1 SHT 1 OF BALANCE WEIGHT KIT EL CL 6009 ...

Page 88: ...9 51 2X 59 51 N A D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 PROJECTION FINISH MATERIAL DRAWN BY APPROVED BY TITLE FIRST USED SIZE SCALE SHEET NUMBER DRAWING NUMBER REV B KRB 07 14 10 1 6 132661 A 6009 1 OF 1 DRAWN DATE APPROVED DATE BALANCE WEIGHT KIT REVISION HISTORY REV ECO DATE DESCRIPTION BY EL CL 6009 71 MK2 INTERPRET TOLERANCING PER ASME Y14 5M 1994 Tel 925 798 7979 Fax 925 798 7986 3r...

Page 89: ...CE DESIGNATOR 1 1 EA 130306 1 A4 RADOME TOP FAB 81 IN TUNED WHITE 2 1 EA 120881 A HARDWARE KIT 80 8 INCH RADOME 3 3 EA 117762 1 B SILICONE ADHESIVE WHT RTV 122 10 1 1 SHT 1 OF RADOME ASS Y 81 IN TUNED WHITE PROD FAMILY COMMON EFF DATE 2 20 2013 DRAWING NUMBER 130307 1 REV A2 ...

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Page 91: ... 007 NUT HEX 6 32 S S 54 1 EA 114588 831 SCREW PAN HD PHIL 10 32 x 3 4 S S 55 18 EA 114580 011 WASHER FLAT 10 S S 56 9 EA 114583 011 A NUT HEX 10 32 S S 57 6 EA 114622 546 SCREW HEX HD FULL THRD 1 4 20 x 1 58 12 EA 114625 107 WASHER FENDER 1 4 1 IN OD S S 59 6 EA 114583 029 NUT HEX 1 4 20 S S 60 4 EA 114586 675 SCREW HEX HD 1 2 13 x 1 3 4 S S 61 8 EA 114580 033 WASHER FLAT 1 2 S S 62 4 EA 114583 0...

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Page 95: ...ll not cause a tripping hazard inside the radome Only one cable may be installed in each strain relief Center to center spacing of the holes for the strain reliefs must not be less than 1 80 Typical Transmit Receive systems will need up to 4 strain reliefs TXIF coax RXIF coax Pedestal Power and Marine Air Conditioner Power Typical TVRO antennas may require up to 7 strain reliefs 2 C band coaxes up...

Page 96: ...ow the fiberglass resin to set per resin manufacturer s instructions Note Like all chemical reactions set time will be temperature humidity dependent 5 5 Refer to strain relief assembly drawing 124903 attached Being careful not to damage either the radome or the strain relief threads use adjustable pliers to install strain reliefs into the base pan with the locking nuts sealing rings 5 6 Installin...

Page 97: ...ENCE DESIGNATOR 1 1 EA 109258 8 G2 STRAIN RELIEF 2 1 EA 124904 A LOCKNUT 3 1 EA 124905 A SEALING RING 4 1 EA 124354 1 A1 RUBBER STOPPER 5 1 EA 114580 033 WASHER FLAT 1 2 S S 1 SHT 1 OF STRAIN RELIEF ASS Y PROD FAMILY COMMON EFF DATE 1 24 2012 DRAWING NUMBER 124903 1 REV B2 ...

Page 98: ... COMPONENTS IN ZIPLOC BAG AND LABEL STRAIN RELIEF 3 2 1 3rd ANGLE DIMENSIONS ARE IN INCHES N A D C B A A B C D 1 2 3 4 5 6 7 8 8 APPROVED DATE DATE DESCRIPTION BY ASSEMBLY INTERPRET TOLERANCING PER ASME Y14 5M 1994 Tel 925 798 7979 Fax 925 798 7986 UNLESS OTHERWISE SPECIFIED PROJECTION FINISH MATERIAL DRAWN BY APPROVED BY 5 TITLE 4 FIRST USED SIZE SCALE DRAWING NUMBER B SHEET NUMBER REV 1 4 124903...

Page 99: ...PART NO REV DESCRIPTION REFERENCE DESIGNATOR 1 1 EA 138633 4 A BDE CABLE KIT 4012GX MXP 21 1 EA 136872 A1 BRACKET ASS Y CONNECTOR RACK MOUNT 1 SHT 1 OF BELOW DECK KIT 4012GX MXP PROD FAMILY COMMON EFF DATE 2 20 2013 DRAWING NUMBER 134563 1 REV B ...

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