Sea-doo ISLANDIA Operation Manual Download Page 110

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108

Parts covered for a Model Year 2004 Sea-Doo Sport Boat Sportster
LE DI equipped with a Rotax engine(s):

Parts covered for a Model Year 2004 Sea-Doo Sport Boat Sportster

4-TEC and Speedster 200 equipped with a Rotax engine(s):

Air Lines

Coolant Temp. Sensor

Fuel Rail

Throttle Position Sensors

Rave Valve

Ignition Coil

Reed Valve

Manifold Temp. Sensor

Tuned Pipe

Manifold Air Press. Sensor

High-Tension Ignition Wires

Crankshaft Posit. Sensor

Electrical Harness

Air Pressure Regulator

Throttle Bodies

Fuel Pressure Regulator

Exhaust Hoses

Fuel Injectors

Fuel Lines

Electronic Control Module

Water Regulator

Exhaust Manifold

Air Compressor

Intake Manifold

Cylinder Head

Fuel Pump

Detonation/Knock Sensor

Air Injector

Spark Plugs

All emission component related gaskets; head,
base, exhaust

Digital Linear Actuator
(low idle control)

All Fuel System Components

Throttle Position Sensor

Spark Plugs

Intake Manifold Air Pressure Sensor

Ignition Coils

Intake Manifold Air Temperature
Sensor

Piston and Rings

Engine Temperature Sensor

Intake and Exhaust Valve Gear/Train

Knock Sensor

Valves, Valve Guides and Valve Guide Sealing

Emission Control Unit

Crankcase Ventilation Valve

Injectors

Wire Harness and Connectors

Fuel Pressure Regulator

Emission Related Seals, Gaskets and Hoses

Intake Manifold

Exhaust Manifold

lmo2004_005a.book Page 108 Thursday, August 14, 2003 12:28 PM

Summary of Contents for ISLANDIA

Page 1: ......

Page 2: ...fety precautions This Operator s Guide and Safety Videocassette should remain with the craft at the time of resale Gelcoat is a trademark of Gelcote International Knight s Spray Nine is a trademark of Korkay System Ltd The following trademarks are the property of Bombardier Inc or its subsidiaries SEA DOO BOMBARDIER ROTAX BOMBARDIER LUBE Sea Doo Synthetic Grease Printed in Canada LMO 2004 005a fmS...

Page 3: ...a for course availability More serious boaters may want to obtain Chapman Piloting by Elbert S Maloney available at most book stores When introducing your family or friends to the sport be sure they fully understand the controls and operation of the craft and the importance of courteous respon sible riding Each operator has a responsibility to ensure the safety of his her passenger s and of other ...

Page 4: ... 28 LOCATION OF THE IMPORTANT LABELS 29 IDENTIFICATION NUMBERS 33 Hull 33 Engine 33 CONTROLS COMPONENTS AND INSTRUMENTS LOCATION 34 Cockpit 34 Overview 35 Front View 36 Rear View 37 CONTROLS COMPONENTS AND INSTRUMENT FUNCTIONS 39 1 Safety Lanyard engine cut out switch 39 2 Steering Wheel 39 3 Throttle Shifter Lever 39 4 Ignition Switch 41 5 12 Volt Accessory Jack 41 6 Navigation Light Switch 41 7 ...

Page 5: ...artment 53 31 Glove Box 53 32 Bow and Stern Eyelet s 53 33 Docking Lights 54 34 Boarding Lights 54 35 Engine Compartment Light 54 36 Navigation Lights 54 37 Removable Stern Light 55 38 Deck Lights 56 39 Changing Room Ceiling Light 56 40 Deck 56 41 Foot Well 56 42 Fountain Jet 57 43 Wash Down Valve 58 44 Table 59 45 Fuel Tank Cap 59 46 Fuel Tank Vent 60 47 Main Oil Reservoir Cap 61 48 Potable Water...

Page 6: ...unted Oil Reservoir Level 72 Potable Water Tank 72 BREAK IN PERIOD 73 Engine 73 10 Hour Inspection 73 PRE OPERATION CHECKS 74 Safety Lanyard and Ignition Switch 75 Hull 75 Jet Pump Water Intake 75 Inlet Grate 75 Bilge 75 Battery 75 Fuel Tank Potable Water Tank Oil Reservoir 75 Engine Compartment 75 Steering System 75 Throttle System 76 Shifter System 76 Storage Compartment Covers 76 OPERATING INST...

Page 7: ...5 Engine Emissions Information 85 Lubrication 86 Periodic Inspection 87 Throttle Cable 87 Fuel and Oil Filters 87 Potable Water Filter 87 Steering Jet Pump Nozzle Adjustment 87 Reverse Gate 88 Deck Drain s 88 Fuses 88 Bilge Air Blower 88 Navigation Light Bulb Replacement 89 General Inspection and Cleaning 91 STORAGE AND PRESEASON PREPARATION 92 Storage 92 Preseason Preparation 93 PERIODIC INSPECTI...

Page 8: ...ions 107 Manufacturer s Limited Warranty Coverage 107 Owner s Warranty Responsibilities 109 BOMBARDIER INTERNATIONAL LIMITED WARRANTY FOR MODEL YEAR 2004 SEA DOO SPORT BOATS 110 WEB SITES 114 LIST OF DISTRIBUTORS 116 DECLARATION CE OF CONFORMITY 117 Homologation and Certification 118 Operator s Guide Confirmation of Receipt 119 PRIVACY INFORMATION 121 CHANGE OF ADDRESS 123 ...

Page 9: ...onal injury or death People often refer to a hazard state ment as a warning in a general sense This manual uses three kinds of warn ings depending on the likely effect of a hazard minor injury severe injury death CAUTION This signal word indicates a potentially hazardous situation which if not avoided may result in minor or moderate personal injury or property damage It may also be used to alert a...

Page 10: ...t to product quality and innovation Bombardier reserves the right at any time to discontinue or change specifica tions designs features models or equipment without incurring obligation The illustrations in this document show the typical construction of the different assemblies and may not reproduce the full detail or exact shape of the parts However they represent parts that have the same or simil...

Page 11: ...SAFETY INFORMATION 9 SAFETY INFORMATION ...

Page 12: ...hrottle lever is returned to the idle position less directional control is available To turn the craft both steering and throttle are necessary Like any other boat this craft has no brake Stopping distance will vary de pending on initial speed load wind and water conditions Practice stop ping and docking in a safe traffic free area to have an idea of how long it will take to stop the craft under v...

Page 13: ...cified in this Opera tor s Guide Do not exceed the payload or pas senger capacities for this sport boat which are listed on the capac ity plate and in the specifications Overloading can affect maneuver ability stability and performance Also heavy seas reduce capacity A payload or person capacity plate is not an excuse for failure to use com mon sense or good judgment Regularly inspect the boat the...

Page 14: ...soline vapors and inspect fuel lines for leaks and hose deterioration Do not smoke or allow open flames or sparks in the vicinity Know the capacity of the fuel tank Avoid fueling at night except under well lit conditions Gas spills are not noticeable in the dark Do not carry spare fuel or flammable liquids in any of the storage or engine com partments Safety Equipment An operator and the craft s p...

Page 15: ...for the wearer Body weight and chest size are com mon methods used to size PFDs It is your responsibility to ensure that you have the proper number and types of PFDs on board to comply with federal and local regulations and that your pas sengers know where they are and how to use them PFD Types Five types of PFDs have been ap proved by the U S Coast Guard PFD Type I Wearable has the greatest requi...

Page 16: ... heat TYPE IV THROWABLE PFD Type V Wearable must be worn When inflated it provides buoyancy equivalent to Type I Il or III PFDs When it is deflated however it may not sup port some people TYPE V WEARABLE PFD Pointers The purpose of a PFD is to help save your life If you want it to support you when you are in the water it needs to fit float and be in good condition Try the PFD on and adjust it unti...

Page 17: ... or climb Unnecessary swim ming increases the rate of body heat loss In cold water drown proof methods that require putting your head in the water are not recom mended Keep your head out of the water This will greatly lessen heat loss and increase your survival time 2 Keep a positive attitude about your survival and rescue This will im prove your chances of extending your survival time until rescu...

Page 18: ...or all purposes Consider keeping various types of equipment on board Boats less than 26 feet 7 9 m in length are required to carry a hand mouth or power operated horn or whistle It must produce a blast of two second duration and audible at a dis tance of at least one half 1 2 mile 800 m Following are standard whistle signals one prolonged blast warning signal one short blast pass on my port side t...

Page 19: ... boat can be a source of CO Common sources of CO include internal combustion en gines CO reacts with the blood to reduce the ability of the blood to carry oxygen The reduced oxygen supply to body tissues results in death of the tissue Prolonged exposure can cause brain damage or death In high concentra tions CO can be fatal within minutes The effects of CO in lower concentra tions are cumulative a...

Page 20: ...ther docked or anchored can emit poisonous CO gas and cause excessive ac cumulation within cabin and cockpit areas Be alert for generator exhaust from your vessel or other vessels alongside Exhaust outlets near a pier dock seawall or outlets blocked by any other means can cause excessive accumulation of poisonous CO gas within cockpit area F00A2HL WARNING Engine exhaust fumes contain carbon monoxi...

Page 21: ...sure to provide adequate ventilation If the windshield has vents open them before getting underway to increase positive air flow and decrease the chances of CO accumulation Even with the best boat design and construction CO may still accumulate in enclosed or confined areas under certain conditions Continually observe passen gers for symptoms of CO poisoning CO Detector It is strongly recommended ...

Page 22: ...ffense carrying a significant pen alty These laws are vigorously en forced The use of drugs and alcohol singly or in combination decreases re action time impedes judgment im pairs vision and inhibits your ability to safely operate a boat Safe Operation For safety reasons and proper care al ways perform Daily Pre Operation Checks as specified in your Opera tor s Guide before operating your craft Sa...

Page 23: ...ures that may be needed while you are far from help Fish hook accidents or mi nor cuts and abrasions may be the most serious mishaps on board a boat but you should also learn the proper procedures and be ready to deal with the truly serious problems like exces sive bleeding hypothermia and burns First aid literature and courses are available through most Red Cross chapters Operation By Minors Mino...

Page 24: ...applicable to the waterways where you intend to use the craft Collision Avoidance Do not release throttle when trying to steer away from objects You need throttle to steer Always keep a constant lookout for other water users other boats or objects especially when turning Be alert for conditions that may limit your visibility or block your vision of others Respect the rights of other recre ationist...

Page 25: ... rapid acceleration Maneuverability of the Craft Towing Do not overload the craft or take on more passengers than designated for the particular craft Overloading can affect maneuverability stability and performance Avoid adding on accessories or equip ment which may alter your control of the craft Riding with a passenger s or pulling a tube skier or wakeboarder makes the craft handle differently a...

Page 26: ...in the water particularly when making a tight turn or circling and cause serious personal injury Everyone participating in a water sport should observe these guidelines 1 Allow only capable swimmers to take part in any water sport 2 Always wear a personal flotation device PFD approved by the U S Coast Guard Wearing a properly designed PFD helps a stunned or unconscious person stay afloat A Type IV...

Page 27: ...se It is illegal in most states 11 Do not drive the boat directly be hind a water skier tuber or wake boarder At 25 MPH the boat will overtake a person who falls in the water 200 feet in front of your boat in about 5 seconds 12 Shut engine off and remove igni tion key when anyone is in the wa ter nearby 13 Stay at least 150 feet away from areas marked by a diver down float DIVER DOWN FLOAT F00A2LY...

Page 28: ...PEEK OK Arm upraised with thumb and finger joined to form circle RIGHT TURN Arm outstretched pointing to the right LEFT TURN Arm outstretched pointing to the left RETURN TO DROP OFF AREA Arm at 45 degree from body pointing down to water and swinging CUT MOTOR Finger drawn across throat STOP Hand up palm forward policeman style SKIER OK AFTER THE FALL Hands clenched together overhead PICK ME UP OR ...

Page 29: ...27 VEHICLE INFORMATION ...

Page 30: ...w to be registered and legally numbered Due to space availability for proper display of registration number refer to the following illustration for location The registration number should appear on each side of the craft TYPICAL 1 Registration number location F14L01L 1 ...

Page 31: ...bels are on your craft If missing or damaged they can be replaced free of charge See an authorized SEA DOO sport boat dealer Please read the following labels carefully before operating this craft F14L02P 7 10 3 9 4 13 6 2 12 16 5 11 15 8 7 15 1 16 14 17 ...

Page 32: ...30 Label 1 Label 2 Label 3 TYPICAL REFER TO ACTUAL LABEL ON CRAFT Label 4 Label 5 Label 6 Label 7 F04LCUL F13L0GY F21L27Y WARNING F13L1MY F13L1SY WARNING F13L1NY WARNING F13L1RY WARNING ...

Page 33: ...31 Label 8 Label 9 Label 10 Label 11 TYPICAL Label 12 Label 13 Label 14 Label 15 F13L1OY WARNING F00L2IY F04LCYY F14L3XY WARNING F13L1TY F04LD1Y F04LD2Y F13L1YY ...

Page 34: ...32 Label 16 Label 17 F13L1QL WARNING F10L3EY ...

Page 35: ...numbers It may sometimes become necessary to locate these numbers for warranty purposes or to trace the craft in the event of theft Hull The Hull Identification Number H I N is located in the center of the transom TYPICAL 1 Hull Identification Number H I N Engine Refer to M2 Jet Drive Operator s Guide F14L03L 1 ...

Page 36: ...34 CONTROLS COMPONENTS AND INSTRUMENTS LOCATION Cockpit F14L3IM 5 4 1 18 19 15 11 10 12 6 14 13 16 17 9 7 8 62 2 ...

Page 37: ...35 Overview 25 F14L3YL 26 56 23 41 44 42 43 61 27 20 62 3 31 27 45 46 27 24 35 22 22 50 49 47 28 63 27 21 40 21 58 26 25 68 29 48 64 65 69 63 21 21 63 21 23 39 59 60 56 63 ...

Page 38: ...36 Front View F14L06M 56 21 33 34 36 57 34 33 36 32 57 ...

Page 39: ...37 Rear View F14L03O 67 50 57 50 69 29 48 30 57 52 53 51 54 55 55 56 32 32 22 22 ...

Page 40: ...ment 30 Rear Side Storage Compartment 31 Glove Box 32 Bow and Stern Eyelet s 33 Docking Lights 34 Boarding Lights 35 Engine Compartment Light 36 Navigation Lights 37 Removable Stern Light not shown 38 Deck Lights 39 Changing Room Ceiling Light 40 Deck 41 Foot Well 42 Fountain Jet 43 Wash Down Valve 44 Table socket shown 45 Fuel Tank Cap 46 Fuel Tank Vent 47 Main Oil Reservoir Cap 48 Potable Water ...

Page 41: ...engine speed will be slightly accelerated to in crease the jet pump thrust and thus im proving the steering control for low speed operation and when approaching leaving a dock Refer to OPERATING IN STRUCTIONS for more details 3 Throttle Shifter Lever Throttle When pushed forward craft acceler ates When fully pulled back engine return to idle speed and the craft is gradually stopped by water drag N...

Page 42: ...k to idle position 2 Shift lever in neutral position NOTE To ease shifter use line up the shifter arrow with the appropriate dot Forward Neutral Reverse TYPICAL 1 Dots besides shifting position 2 Arrow on shifter CAUTION Never rev the engine at high RPM in reverse F09L3TY 1 2 F09L3UY 2 1 WARNING Shift lever should only be used when the engine is idling and craft is completely stopped WARNING Only ...

Page 43: ...ive cap when jack is not in use to protect against inclement weather 6 Navigation Light Switch 3 POSITION NAV OFF ANC PUSH TYPE SWITCH Press switch to first position to turn on the stern light anchorage position Press switch to second position to turn on the bow and stern lights Press to OFF position to turn off navi gation lights WARNING Engine exhaust fumes contain car bon monoxide CO which can ...

Page 44: ...ill discharge the battery 8 Boarding Light Switch 2 POSITION ON OFF PUSH TYPE SWITCH Lights may be operated without the safety lanyard on its switch CAUTION Using the boarding lights for a prolonged time when the en gine is not running will discharge the battery 9 Engine Compartment Light Switch 2 POSITION ON OFF PUSH TYPE SWITCH CAUTION Using the engine com partment light for a prolonged time whe...

Page 45: ...pump will evacuate water from the bilge A water sensor detects the water which activates the bilge pump After the water is pumped out the pump shuts off automatically This automatic mode is working at all times with without safety lanyard on its switch and with without engine running 11 Bilge Air Blower Switch 2 POSITION ON OFF PUSH TYPE SWITCH When ON it ventilates the engine compartment CAUTION ...

Page 46: ...s system is activated whenever the main battery cut off switch is ON and will monitor the charge level of the bat tery currently being used see MAIN BATTERY CUT OFF SWITCH Before the battery becomes too dis charged to start the engine a beeper will sound and the switch pilot lamp will flash to advise the operator Press the switch to stop the beeper When the beeper sounds you should discontinue use...

Page 47: ...e Engine ON LED will flash and buzzer will sound until voltage rises above minimum required for 5 seconds Every 30 seconds buzzer will come on and the LED will go off for 1 second as a reminder Ignition Both LED s will come on After this start up routine the unit immediately begins monitoring the fuel level and the voltage condition Special In the event of low fuel and low voltage both LED s will ...

Page 48: ...onnector of this electrical circuit is not properly connect ed Fill reservoir as soon as possible or contact an authorized dealer if light or beeper remain on CAUTION Never run engine out of oil Serious engine damage will oc cur TYPICAL 1 Low injection oil level pilot lamp 2 Fuel level 16 Fountain Pump Switch 2 POSITION ON OFF PUSH TYPE SWITCH Press switch to ON position to turn on the fountain pu...

Page 49: ...l run con tinuously and drain the battery Al ways turn the switch to the OFF po sition when the water supply is depleted 18 Tachometer Analog tachometer indicates the revo lutions per minute RPM of the en gine Multiply reading by 1000 to ob tain actual RPM The gauge is illuminated whenever the navigation lights are used TYPICAL 1 Tachometer 19 Speedometer Analog speedometer indicates the speed of ...

Page 50: ...the grab handle to tow anything or to lift the craft 23 Front Rear Swim Platform Has an anti skid surface for easy boarding from rear of craft 24 Sun Deck Rear Seat Engine Cover Sun Deck 1 Sun deck A convenient space to rest or sun bathe while anchored Rear Seat WARNING Do not start or operate the craft if anyone is seated on the platform Engine must be off when using platform Keep away from jet o...

Page 51: ...t Seat s Each passenger should be seated while underway Seat Storage Compartment LIFT THEN PULL SEAT TO GAIN ACCESS TO THIS STORAGE COMPARTMENT WARNING All three rear seat backrests must always be in upper position when craft is underway F14L0EY F14L0FY WARNING Allow no one to sit on edge of craft or stand while in operation Seat grab handles should be used at all times F14L0GY ...

Page 52: ...rward and backward Push lever to unlock seat Move seat at the desired position Release lever after adjustment is completed 26 Bow Seat s 1 Bow seats Use grab handles as necessary WARNING Always ensure driver s seat swivel is locked so that seat faces steer ing wheel before riding F14L2GY F14L0JY WARNING No passenger should use the most forward seat in the bow area if it faces backwards unless the ...

Page 53: ...racket first then push seat down to snap into place 1 L bracket 27 Cup Holders Convenient locations for non alcoholic beverages 28 Deck Storage Compartment The deck storage compartment is a convenient location for water skis paddles anchor and rope etc F14L0MY F14L0NY WARNING Do not drink alcoholic beverages while aboard Do not keep bottles cans etc in cup holders while rid ing at speed and or on ...

Page 54: ...amage driver seat must be rotated to forward po sition before opening engine cover NOTE Unauthorized access to the rear storage compartment is prevent ed only when the rear side storage compartment is locked Firmly close engine cover to re latch F04L0QZ 1 1 F10L1EY 1 WARNING Never operate the craft with the storage compartment cover open WARNING Never leave any heavy or loose breakable objects in ...

Page 55: ...Box Convenient lockable storage location for carrying small personal articles TO OPEN PULL LATCH THEN PULL COVER 32 Bow and Stern Eyelet s Bow Eyelet Can be used for mooring towing and as a tie down point during transporta tion TYPICAL 1 Bow eyelet WARNING Never leave any heavy or loose breakable objects in the storage compartment Never operate the craft with the storage compartment cover open F14...

Page 56: ...ng See BOARDING LIGHT SWITCH item 8 1 Boarding light CAUTION Using the boarding lights for a prolonged time when the en gine is not running will discharge the battery 35 Engine Compartment Light Convenient light mounted inside engine cover See ENGINE COMPARTMENT LIGHT SWITCH item 9 CAUTION Using the engine com partment light for a prolonged time when the engine is not running will discharge the ba...

Page 57: ...lation Lift connector cap Insert post in connector hole En sure to align hole keyway with post screw head Firmly push downward to engage terminals Push lock ring downward Turn until locked It may be necessary to slightly turn it to allow its insertion into the hole Check light operation See NAVIGA TION LIGHT SWITCH as mentioned earlier in this section TYPICAL 1 Lift 2 Align screw in groove 3 Push ...

Page 58: ...eiling Light CHANGING ROOM CEILING LIGHT 1 2 position ON OFF switch CAUTION Using the changing room light for a prolonged time when the engine is not running will discharge the battery 40 Deck Flat surface of craft should be kept clean and clear 41 Foot Well Convenient basin where water can be added for passengers relaxation 1 Foot well surface 2 Wash down valve To add or drain water from foot wel...

Page 59: ...r to TO FILL FOUNTAIN SUMP OR FOOT WELL at item 41 REMOVE FOUNTAIN SUMP COVER 1 Cover ADD WATER 1 Maximum specified water level NOTE The fountain will not operate properly if the water level in the sump is too high TURN VALVE TO THIS POSITION THEN REINSTALL COVER TURN ON FOUNTAIN PUMP SWITCH F14L0ZY F14L10Y 1 F14L07Z 1 F14L12Y F00H1MY ...

Page 60: ...Fountain Sump or Foot Well ENSURE MAIN WATER PUMP SWITCH IS TURNED ON ENSURE WASH DOWN VALVE LEVER IS CLOSED THEN UNSCREW CAP 1 Wash down valve lever closed LOWER LEVER TO OPEN WASH DOWN VALVE AND LIFT TO CLOSE To Drain Fountain Sump or Foot Well REMOVE FOUNTAIN SUMP COVER 1 Cover WARNING Splashed water will make the deck more slippery than usual F00H1NY F14L15Y 1 F14L16Y F14L10Y 1 ...

Page 61: ...TABLE PROPERLY INSTALLED Reinstall black plastic cap in the table socket and properly store table and its post back in rear side storage compart ment when table is not being used 45 Fuel Tank Cap F14L17Y F00H1MY WARNING Do not operate craft with table in stalled WARNING Always stop the engine before re fueling Fuel is flammable and ex plosive under certain conditions Always work in a well ventilat...

Page 62: ... and pressure to escape from fuel tank FUEL TANK VENT F14L13Y F14L14Y F14L18Y WARNING Never use a lit match or open flame to check fuel level WARNING Never use a lit match or open flame near vent Follow the FUEL ING PROCEDURE instructions in the FUEL WATER AND LUBRICA TION section F14L1DY ...

Page 63: ...screw the cap counterclockwise CAUTION Oil system must be pres surized Always ensure that reser voir caps are tightened firmly Refer to M2 Jet Drive Operator s Guide for recommended oil and complete res ervoir filling procedure 48 Potable Water Tank Cap PUSH PULL UNSCREW WARNING Add oil to level mark Do not over fill Reinstall cap and fully tighten F10L23Y F14L1AY F14L1BY F14L1CY ...

Page 64: ...et Drive Operator s Guide for more detailed information 53 Hydro Surge Grate System Refer to M2 Jet Drive Operator s Guide 54 Reverse Gate When selecting the neutral or reverse position with the shift lever the re verse gate moves up or down to obtain the desired position 55 Bilge Drain Plug s Should water be found in the bilge it can be easily drained by unscrewing the drain plugs 1 Unscrew 2 Tig...

Page 65: ...nd lower the cover 57 Mooring Cleat s When mooring to a dock it is recom mended to secure with cleats The use of dock lines with sealed air fenders is recommended to protect your craft CAUTION Never use mooring cleats to pull or lift the craft WARNING Engine should be OFF when using ladder Keep limbs away from jet or intake grate Stay on center of the ladder Only one person at the time on the ladd...

Page 66: ...5 Cup holder 6 Storage tray LOWER STORAGE TRAY 1 Cooler 2 Trash container CAUTION In order to avoid damage maximum load on lower storage tray must not exceed 27 kg 60 lb To Use Sink Faucet INSTALL FAUCET TUBE ENSURE MAIN WATER PUMP SWITCH IS TURNED ON F14L1KY 4 5 2 3 1 6 1 F14L36Y 2 F14L1MY F00H1NY ...

Page 67: ...PEN ZIPPER TO GAIN ACCESS TO CHANGING ROOM AND TOILET 1 Zipper 60 Portable Toilet To gain access to the toilet open chang ing room as described in item 59 CAUTION Ensure toilet is securely latched to the floor while boat is un derway Refer to toilet manufacturer instructions F14L1NY F14L1OY 1 WARNING Changing room should never be used when craft is in motion Al ways close cover before operating cr...

Page 68: ...Compartment These fuses are located on starboard side of engine compartment Refer to MAINTENANCE section for more details 62 Radio CD Player Refer to its guide for a complete expla nation of the features and controls CAUTION Using the radio for a pro longed time without engine running may discharge the battery LIFT COVER TURN RADIO ON THEN CLOSE COVER F14L1RY F14L1SY F14L2IY F14L1YY ...

Page 69: ...nderway TRANSOM DOOR CLOSED 65 Fire Port IN CASE OF ENGINE COMPARTMENT FIRE UNSCREW CAP THEN INSERT FIRE EXTINGUISHER NOZZLE AND DISCHARGE 66 Shower Convenient telescopic shower con nected to craft potable water system To Use Shower ENSURE MAIN WATER PUMP SWITCH IS TURNED ON WARNING Always close the transom door and fix the chain to rail before op erating this sport boat F14L1ZY 1 F14L20Y F14L21Y ...

Page 70: ...e speed water must flow through this hole This allows air in engine water jacket to escape 1 Water bypass fitting CAUTION Should water not flow from the outlet a few seconds after engine starts and runs above idle immediately stop engine and refer to POST OPERATION CARE under COOLING SYSTEM FLUSHING or refer to an authorized dealer for ser vicing F14L2JY F14L2KY F14L2LY 1 F14L25Y 1 ...

Page 71: ...Y WARNING Teak Surfing is extremely dan gerous to participants due to their proximity to the rear of the boat where direct contact with the ex haust fumes from the boat engine is the highest Carbon monoxide poisoning can occur and result in mental disorientation dizziness drowsiness and loss of conscious ness The combination of carbon monoxide exposure and non use of a life jacket PFD make this ne...

Page 72: ...ini top is a convenient protec tion against the sun or inclement weather WARNING Avoid body contact with bimini top Operate this craft at a very low cruising speed with bimini top in stalled Hold down straps are un der tension ...

Page 73: ...ion system which does not require manual fuel oil mixing Do not mix oil with fuel except at engine break in Refer to M2 Jet Drive Operator s Guide BREAK IN PERIOD Always check oil reservoir level when refueling Refer to M2 Jet Drive Operator s Guide for more detailed information CAUTION The use of a fuel other than regular unleaded fuel can re sult in craft performance deteriora tion and damage to...

Page 74: ...l If the engine runs out of oil severe engine dam age will occur If the oil reservoir is found almost empty refer to an au thorized dealer to have the oil injec tion system inspected CAUTION Oil system must be pres surized Always ensure that reser voir caps are firmly tightened Refer to M2 Jet Drive Operator s Guide for complete reservoirs filling proce dure Engine Mounted Oil Reservoir Level Refe...

Page 75: ...commend that this inspection chart be signed by an authorized dealer 10 HOUR INSPECTION CHECK LIST Fuel system lines and fasteners Throttle cable adjustment if required Oil lines Muffler battery and reservoir tank fastening devices Exhaust system hose clamps torque Steering system and low speed steering control system Steering cable adjustment if required Shifter cable adjustment if required Ensur...

Page 76: ...nyard must always be removed from its switch prior to verifying any of the following Only start craft once all items have been checked and are operating properly ITEM OPERATION Safety lanyard ignition switch Check operation Hull Inspect Jet pump water intake inlet grate Inspect clean Bilge Drain Ensure plug is secured Battery Inspect tightness of cables and retaining straps Main battery cut off sw...

Page 77: ...the fuel tank to specified level Check the oil level and refill reservoir as necessary CAUTION Oil system must be pres surized Always ensure that reser voir caps are firmly tightened Refer to M2 Jet Drive Operator s Guide for complete reservoirs filling proce dure Check the water level and refill as nec essary Check fuel tank potable water tank oil reservoir retaining straps fasteners Engine Compa...

Page 78: ...ree movement With shift lever in forward position the gate should be in upward position With the shift lever in neutral position gate should be in middle po sition With shift lever in reverse posi tion gate should be in downward po sition Storage Compartment Covers Ensure they are closed and latched WARNING Check throttle lever operation be fore starting the engine WARNING Verify the reverse gate ...

Page 79: ...over can protect the craft particularly before driving on dirt roads to prevent dirt entering the air intake openings Observe trailering safety precautions Principle of Operation Propulsion Engine is directly coupled to a drive shaft which in turn rotates an impel ler This impeller is accurately adjusted in a housing where the water is drawn up from underneath the craft Then the water flows throug...

Page 80: ...e front of the craft to minimize craft movement TYPICAL 1 Shift lever in neutral position TYPICAL 1 Reverse gate in middle position REVERSE To obtain reverse pull shift lever com pletely The reverse gate will be in downward position directing all the thrust toward the front of the craft TYPICAL SHIFT LEVER IN REVERSE POSITION TYPICAL 1 Reverse gate in downward position WARNING When the craft is in...

Page 81: ...r is in IDLE position AND the steering wheel is approaching the end of its rotation the engine speed will be slightly accelerat ed to increase the jet pump thrust This helps steering control for low speed navigation or when approaching leaving a dock For docking tips refer to STOPPING DOCKING section below Boarding from a Dock As with any craft boarding should be done carefully and engine should n...

Page 82: ...l with your right hand and place both feet on the deck Turn off bilge blower Starting Procedure Refer to M2 Jet Drive Operator s Guide for complete detailed procedure Rough Water or Poor Visibility Operation Avoid operation in these conditions If you must do so proceed with caution and prudence using minimum speed Turn on navigation lights if necessary WARNING Inexperiencedridersshouldpractice how...

Page 83: ...shut off the engine using the safety lanyard when water depth is 90 cm 3 ft under the hull then pull the craft to the beach Ensure that all accessories are OFF TYPICAL A 90 cm 3 ft of water under the hull As necessary the cooling system of the engine should be flushed before restarting to remove sand or shell ac cumulation which may clog the water passages Refer to POST OPERATION CARE and look for...

Page 84: ...irect sunlight In coastal areas special care should also be taken on stainless steel or chrome parts like grab handles moor ing cleats fuel cap and navigation lights Rinse with fresh water Clean with a good car chrome polish Protect with a good car or fiberglass wax Cooling System Flushing General Flushing the cooling system with fresh water is essential to neutralize the cor rosive effects of sal...

Page 85: ...ceptacle Water will drain into bilge and out drains Reconnect both hoses on pump by pushing both fittings back in place Disinfection Fill potable water tank with approxi mately 15 L 4 U S gal of potable water Add approximately 1 L 1 qt of do mestic liquid chlorine bleach 1 per cent then fill up tank with water NOTE It is important to proceed in this order to allow proper mixing of the chlorine in ...

Page 86: ...r for repair as necessary Capsized Boat The boat is designed so that it should not turn over easily due to its long and wide dimensions If the boat ever cap sizes remember that it will continue to float and it is usually best to remain with it as you will be more easily locat ed by others Submerged Boat Low Charge Battery Condition See your authorized Sea Doo dealer to have it charged or replaced ...

Page 87: ...he imperial systems When replacing fasteners make sure to use only those recommended by Bombardier If required contact your authorized Sea Doo dealer for further servicing information Operate your craft prudently and have fun Don t forget that all per sons must assist other boaters in an emergency Engine Emissions Information Manufacturer s Responsibility Beginning with 1999 model year en gines ma...

Page 88: ...nce Programs Group 6403J 401 M St NW Washington DC 20460 VIA EXPRESS or COURIER MAIL Office of Mobile Sources Engine Programs and Compliance Division Engine Compliance Programs Group 6403J 501 3rd St NW Washington DC 20001 EPA INTERNET WEB SITE www epa gov NOTE Where applicable maintenance procedure applies for both engine sys tems Lubrication Anticorrosion Protection Throttle Cable Lubricate the ...

Page 89: ...ssary for all mechanized products A periodic in spection contributes to the products life span Refer to the PERIODIC INSPECTION CHART at the end of this guide Throttle Cable Activate the throttle lever throughout its full range of motion It must operate smoothly Refer to an authorized Sea Doo dealer if adjustment is neces sary Fuel and Oil Filters These filters should be replaced by an authorized ...

Page 90: ...ENGINE COMPARTMENT FUSES 1 Pull cap off then remove fuse Engine Refer to M2 Jet Drive Operator s Guide Bilge Air Blower Verify bilge air blower for proper oper ation It is located inside engine com partment beneath ventilation duct Clean both openings Ensure that both openings are not obstructed WARNING Ensure the steering jet pump nozzle operate freely from side to side and is not stressing the s...

Page 91: ...res However payparticularattention tothe following Apply dielectric grease on bulb contact surface When installing the bulb under the up per terminal plate it is possible that the bulb remains loose The cover will compress the terminal plate against the bulb at reinstallation Stern Light Unscrew lens counterclockwise and pull it out TYPICAL 1 Unscrew then pull Pull bulb to remove it F04H2QY 1 F04H...

Page 92: ... out of cover 1 Grommet 2 Plastic nut The assembly is the reverse of removal procedure Docking Light Gently pull headlight cover to detach it from body See BOARDING LIGHT Remove light from its support Remove black metal cap on the back of the light held in place by two screws Remove burnt bulb and replace with new one CAUTION Never touch glass por tion of an halogen bulb with bare fingers as it sh...

Page 93: ...0 g and water For fine scratches and scuff marks removal use a wind shield polisher for acrylic lucite poly carbonate and similar materials Stains may be removed from seats fi berglass surface with Knight s Spray Nine from Korkay System Ltd or the equivalent Respect the environment by ensuring fuel oil or cleaning solutions do not drain into the waterways CONVENIENCE CENTER TOP AND TABLE TOP When ...

Page 94: ...ing point temperature may be encountered po table water system must be filled with a biodegradable antifreeze solution Add approximately 8 L 2 U S gal of biodegradable antifreeze solution to potable water tank Start main water pump Open sink faucet As soon as anti freeze solution starts flowing close faucet Repeat procedure for washdown valve and shower Once all three items have been done potable ...

Page 95: ... body and stainless or chrome parts The engine cover should be left partial ly opened during storage This will avoid engine compartment condensa tion and possible corrosion If the craft is to be stored outside cov er it with a vented opaque tarpaulin to prevent sun rays and grime from af fecting the plastic components craft finish as well as preventing dust accu mulation CAUTION Never leavethecraf...

Page 96: ...riorated exhaust hoses if found O D Ensure engine s and generator s are properly tuned and well maintained O D Inspect metal exhaust components for cracking rusting leaking or loosening Check cylinder head gasket exhaust manifold water injection elbow and the threaded adapter nipple between the manifold and the elbow D Clean inspect and confirm proper operation of the generator cooling water anti ...

Page 97: ...ghts condition operation D Bilge blower and bilge pump inspection D Electrical connections ignition system electrical box es starting system etc D Safety lanyard cap switch D Monitoring beeper D Battery tightness D Battery charging D Sacrificial aluminum anode O STEERING SYSTEM Inspection and cable adjustment D LOW SPEED STEERING SYSTEM Inspection and throttle cable adjustment D PROPULSION SYSTEM ...

Page 98: ... plug Make and type See MERCURY SPECIFICATIONS Gap See MERCURY SPECIFICATIONS Starting system Electric starter Battery Not supplied Fuses fuse block at helm location Courtesy lights 5 A Bilge air blower 7 5 A Bilge pump 7 5 A Navigation lights 3 A Gauges Fuel Battery 3 A Radio 5 A Horn system 3 A Jack system 10 A Boarding lights 4 A Docking lights 10 A Water pump 10 A Engine compartment light 2 A ...

Page 99: ...r level for jet pumps See MERCURY SPECIFICATIONS DIMENSIONS Overall length 6 7 m 22 ft Beam 2 52 m 8 ft 3 in Draft 30 cm 12 in Dead rise 16 Weight dry 1383 kg 3050 lb Load limit passengers luggage 12 passengers 816 kg 1800 lb based on calm water operation Hull material Composite fiberglass CAPACITIES Fuel tank reserve included 208 L 55 U S gal Main oil reservoir 11 L 3 U S gal Potable water tank 7...

Page 100: ... Make and type See MERCURY SPECIFICATIONS Gap See MERCURY SPECIFICATIONS Starting system Electric starter Battery Not supplied Fuses fuse block at helm location Courtesy lights 5 A Bilge air blower 7 5 A Bilge pump 7 5 A Navigation lights 3 A Gauges Fuel Battery 3 A Radio 5 A Horn system 3 A Jack system 10 A Boarding lights 4 A Docking lights 10 A Water pump 10 A Engine compartment light 2 A Chang...

Page 101: ...6 Minimum required water level for jet pumps See MERCURY SPECIFICATIONS DIMENSIONS Overall length 6 7 m 22 ft Beam 2 52 m 8 ft 3 in Draft 30 cm 12 in Dead rise 16 Weight dry 1383 kg 3050 lb Load limit passengers luggage 12 passengers 816 kg 1800 lb based on calm water operation Hull material Composite fiberglass CAPACITIES Fuel tank reserve included 208 L 55 U S gal Main oil reservoir 11 L 3 U S g...

Page 102: ...us kilopascal newton meter kilometer per hour knot SYMBOL m kg N L C kPa N m km h kn PREFIXES PREFIX kilo centi milli micro SYMBOL k c m µ MEANING one thousand one hundredth of one thousandth of one millionth of VALUE 1000 0 01 0 001 0 000001 CONVERSION FACTORS TO CONVERT in in in in ft oz lb lbf lbf in lbf ft lbf ft PSI imp oz imp oz imp gal imp gal U S oz U S gal knot MPH Fahrenheit Celsius hp T...

Page 103: ...101 WARRANTY INFORMATION ...

Page 104: ...nput to emission controls e g sensors are covered for TWENTY FOUR 24 CONSEC UTIVE MONTHS OR 200 HOURS OF ENGINE USE whichever occurs first FOUR 4 CONSECUTIVE MONTHS for commercial use except that the deck and hull fiberglass structure is covered for TWELVE 12 CONSECUTIVE MONTHS and the emission related components providing input to emission controls e g sensors are covered for TWENTY FOUR 24 CONSE...

Page 105: ...DO Bombardier s obligations under this warranty are limited to at its sole discretion repairing or replacing parts of the Sport Boat found to be defective in material or workmanship in the reasonable judgment of Bombardier Such repair or replace ment of parts will be done without charge for parts and labor at any authorized Dealer Bombardier s responsibility is limited to making the required repai...

Page 106: ...altered or modified in such a way so as to adversely affect its operation performance or durability or has been altered or modified to change its intended use or The Sport Boat is or has been used for racing at any point even by a prior owner 7 LIMITATIONS OF LIABILITY ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMI TATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PAR TICULAR PUR...

Page 107: ...er and gives the coordinates of the new owner or b BOMBARDIER or an authorized BOMBARDIER Dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the coor dinates of the new owner 9 CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this BOMBARDIER LIMITED WARRANTY BOMBARDIER suggests that you try to resolve the issue at the D...

Page 108: ...rcent less gas and oil than conventional carbureted two stroke engines saving money and resources Longer Emission Warranty Protects consumer for worry free operation One Star Low Emission The one star label identifies personal watercraft outboard sterndrive and inboard engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2001 exhaust emission standards Engines...

Page 109: ...ted below provided there has been no abuse neglect or improper maintenance of your Sport Boat engine Your emission control system may include parts such as the fuel injection system the ignition system and catalytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists Bombardier will repair your Sport Boat s Rotax engine a...

Page 110: ...s Fuel Lines Electronic Control Module Water Regulator Exhaust Manifold Air Compressor Intake Manifold Cylinder Head Fuel Pump Detonation Knock Sensor Air Injector Spark Plugs All emission component related gaskets head base exhaust Digital Linear Actuator low idle control All Fuel System Components Throttle Position Sensor Spark Plugs Intake Manifold Air Pressure Sensor Ignition Coils Intake Mani...

Page 111: ...records should be transferred to each subsequent owner of the Sport Boat Owner s Warranty Responsibilities As the owner of a Sea Doo Sport Boat equipped with a Rotax engine s you are responsible for the performance of the required maintenance listed in your Oper ator s Guide Bombardier recommends that you retain all receipts covering main tenance on your Rotax engine but Bombardier cannot deny war...

Page 112: ...CUTIVE MONTHS A Sport Boat is used commercially when it is used in connection with generating income or any work or employment during any part of the warranty period A Sport Boat is also used commercially when at any point during the warranty period it has commercial tags or is licensed for commercial use All genuine Bombardier accessories installed by an authorized Distributor Dealer at the time ...

Page 113: ...hat warranty service is required outside of the country where the Sport Boat was purchased owner will bear responsibility for any additional charges due to local practices and conditions such as but not limited to freight insurance taxes license fees import duties and any and all other financial charges including those levied by governments states territories and their respective agencies Bombardi...

Page 114: ...UDED FROM COV ERAGE UNDER THIS WARRANTY INCLUDING BUT NOT LIMITED TO ex pense for gasoline expense for transporting Sport Boat to and from Distributor Dealer mechanic s travel time in and out of water charges slip or dock fees trailering or towing storage telephone cell phone fax or telegram charges rental of a like or replacement boat during warranty services or down time taxi travel lodging loss...

Page 115: ... ASSISTANCE a In the event of a controversy or a dispute in connection with this BOMBARDIER LIMITED WARRANTY BOMBARDIER suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the authorized dealer s service manager or owner b If further assistance is required the distributor s service department should be contacted in order to resolve the matter c...

Page 116: ...on org law Florida saltwater www dep state fl us law Georgia www boat ed com Hawaii www hawaii gov dlnr dbor dbor Idaho www idahoparks org rec boating html Illinois http 131 230 57 1 stat_rul ILLREG htm Indiana www state in us dnr regulations Iowa www iowadnr com Kansas www kdwp state ks us boating boating html Kentucky www state ky us agencies fw boating htm Louisiana www w f state la us Maine ww...

Page 117: ...tm North Dakota http www state nd us gnf boating Ohio www dnr state oh us odnr watercraft Oklahoma www boat ed com Oregon www osmb state or us Pennsylvania www fish state pa us Rhode Island www state ri us dem topics boating htm South Carolina www dnr state sc us etc boating htm South Dakota www state sd us gfp divisionwildlife boating index htm Tennessee www state tn us twra boatmain html Texas w...

Page 118: ...earest authorized Sea Doo sport boat dealer dial 1 800 882 2900 NOTE If outside Canada and USA consult the local distributor USA Except Puerto Rico BOMBARDIER MOTOR CORPORATION OF AMERICA 7575 Bombardier Court P O Box 8035 WAUSAU WI 54401 Phone 715 848 4957 Fax 715 847 6879 http www bombardier com CANADA Alberta British Columbia Manitoba North West Territories Ontario Quebec Saskatchewan Yukon New...

Page 119: ...ddress 2 rue du Nouveau Bercy 94220 Charenton Paris France Notified body for Directive 94 25 CE International Marine Certification Institute Trèves centre rue de Trèves 45 1040 Brussels Belgium Competent body for Directive 89 336 CEE UTAC Autodrome de Linas Montlhéry B P 212 91311 Montlhéry cedex France Type of equipment Sport boats inshore category C Model names and numbers ______________________...

Page 120: ...336 CEE of the council relating to electromagnetic compatibility Internal production control plus control carried out on the responsability of a competent body Competent body UTAC Autodrome de Linas Montlhéry B P 212 91311 Montlhéry cedex France Directive 94 25 EC of the European Parliament and of the council relating to recreational craft Internal production control plus control carried out on th...

Page 121: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ Cut here Name Address Receipt Name Address Owner of Sport Boat model No HIN to be completed by customer or selling dealer _____________________________________________ This warranty begins date The dealer named on this document has instructed me on the operation maintenance safety features and warranty policy all of which I understand and agree to be bound with I am als...

Page 122: ...vices and offers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organizations may be permitted to use the coordinates of our clients to promote quality prod ucts and services If you prefer not to have your name and address released please let us know by writing to the address below Bombardier Inc Recreational Products Warranty...

Page 123: ...______________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE STOLEN UNI...

Page 124: ... safety even after expiration of the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 ...

Page 125: ..._______________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE S...

Page 126: ... safety even after expiration of the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 ...

Page 127: ..._______________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE S...

Page 128: ... safety even after expiration of the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 ...

Page 129: ... SPORT BOAT MODEL No HULL IDENTIFICATION NUMBER H I N MERCURY OR ROTAX ENGINE IDENTIFICATION NUMBER E I N Owner Purchase Date YEAR MONTH DAY Warranty Expiry Date YEAR MONTH DAY To be completed by the dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE ...

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