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Sea-doo 2006 3D RFI, Operator'S Manual

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Sea-doo 2006 3D RFI Operator'S Manual Download Page 2

This

OPERATOR’S GUIDE

utilizes the following symbols to emphasize particular

information:

The Safety Alert Symbol indicates a potential personal injury hazard.

WARNING

Indicates a potentially hazardous situation which, if not
avoided, could result in serious injury or death.

CAUTION: Denotes an instruction which, if not followed, could severely
damage vehicle components.

NOTE:

Indicates supplementary information needed to fully complete an instruc-

tion.

WARNING

For your safety, understand and follow all the safety precautions and instruc-
tions contained in this Operator’s Guide, the Safety Videocassette and the
on-product labels. Failure to do so can result in SEVERE INJURY OR DEATH.

Keep this

OPERATOR’S GUIDE

in a waterproof bag with the vehicle at all times.

This

OPERATOR’S GUIDE

and the

SAFETY VIDEOCASSETTE

should remain with

the vehicle at the time of sale.

Knight’s Spray-Nine

†

is a trademark of Korkay

System Ltd

GTX

†

is a trademark of Castrol Ltd. used under

license

The following is a non-exhaustive list of trademarks that are the property of
Bombardier Recreational Products Inc. or its affiliates:

XP-S

TM

Mineral Injection Oil

GTI

TM

Sea-Doo LK

TM

XP-S

TM

Synthetic 2-stroke Oil

O.P.A.S.

TM

XP

®

Sea-Doo Synthetic Grease

Rotax

TM

4–TEC

TM

DESS

TM

RFI

TM

3D

TM

Sea-Doo

®

O.T.A.S.

TM

Printed in Canada. (smo2006-003 en DR)
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
©2006 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
* Trademark of Bombardier Inc. used under license.

Summary of Contents for 2006 3D RFI

Page 1: ...M Includes Safety Vehicle and Maintenance Information Operator s Guide Operator s Guide 2006 3D RFI 219 000 407 CA OPERATOR S GUIDE 3D RFI ENGLISH GUIDE DU CONDUCTEUR 3D RFI ANGLAIS FAIT AU MADE IN CANADA U M P C 2 1 9 0 0 0 4 0 7 ...

Page 2: ...ERE INJURY OR DEATH Keep this OPERATOR S GUIDE in a waterproof bag with the vehicle at all times This OPERATOR S GUIDE and the SAFETY VIDEOCASSETTE should remain with the vehicle at the time of sale Knight s Spray Nine is a trademark of Korkay System Ltd GTX is a trademark of Castrol Ltd used under license The following is a non exhaustive list of trademarks that are the property of Bombardier Rec...

Page 3: ...factured Because of its ongoing commitment to product quality and innovation BRP reserves the right at any time to dis continue or change specifications de signs features models or equipment without incurring obligation The illustrations in this document show the typical construction of the different assemblies and may not rep resent the full detail or exact shape of the parts However they represe...

Page 4: ... LABELS 19 VEHICLE INFORMATION REGISTRATION NUMBER LOCATION 26 IDENTIFICATION NUMBERS 27 Hull 27 Engine 27 CONTROLS INSTRUMENTS EQUIPMENTS 28 CONTROLS INSTRUMENTS EQUIPMENTS FUNCTIONS 30 1 Safety Lanyard engine cut off cord 30 2 Handlebar 31 3 Handlebar Adjuster 31 4 Throttle Lever 32 5 Engine Start Stop Button 33 6 Indicator Light Cluster 33 7 Steering Pole 34 8 Fuel Tank Cap 34 9 Engine Cover La...

Page 5: ... System 48 BREAK IN PERIOD 49 10 Hour Inspection 49 PRE OPERATION CHECKS 50 Hull 51 Jet Pump Water Intake 51 Bilge 51 Water Flow in Cooling System only when temperature is below or close to freezing point 51 Battery 52 Fuel Tank and Oil Reservoir 52 Engine Compartment 52 Steering System 52 Steering Pole 52 Throttle System 52 VTS Variable Trim System if so equipped 52 Safety Lanyard and Engine Star...

Page 6: ...69 Low Charge Battery Condition 69 MAINTENANCE INFORMATION Engine Emissions Information 72 General 73 MAINTENANCE CHART 74 Periodic Inspection 74 MAINTENANCE 77 Lubrication 77 Throttle Cable Inspection 78 Fuel Injection System 78 Fuel and Oil Filters 78 Steering Alignment 78 Steering Pole 78 Handlebar and Adjuster Operation 79 Moto Seat 79 Kart Seat if so equipped 80 O T A S TM System 80 VTS Adjus...

Page 7: ...ITED WARRANTY 2006 SEA DOO 3DTM DI PERSONAL WATERCRAFT 103 CALIFORNIA AND NEW YORK EMISSION CONTROL WARRANTY STATEMENT FOR MODEL YEAR 2006 SEA DOO 3DTM DI PERSONAL WATERCRAFT 107 BRP INTERNATIONAL LIMITED WARRANTY 2006 SEA DOO 3DTM DI PERSONAL WATERCRAFT 111 PRIVACY INFORMATION 114 ______________________ 5 ...

Page 8: ...6 _______________________ ...

Page 9: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 7 ...

Page 10: ... of the watercraft Failure to follow the instructions of this safety section may result in severe in jury or death This safety section is for initial refer ence and its content is therefore limit ed section It should be read in con junction with the rest of this OPER ATOR S GUIDE the SAFETY VIDEO and the on product warning caution la bels It is also strongly recommended that operators obtain furth...

Page 11: ...and how to reboard the water craft from the water Boarding in deep water can be strenu ous Practice in chest deep water be fore operating or embarking your wa tercraft in deep water A PWC will not self right if capsized The operator must know the proper righting procedure as explained in the OPERATOR S GUIDE Make sure en gine is off before rolling over the wa tercraft Your local Power Squadron or ...

Page 12: ...y woven snug fitting clothing that provides equivalent protec tion Thin bike shorts for example would not be appropriate Severe internal injuries can occur if water is forced into body cavities as a result of falling into water or be ing near jet thrust nozzle Normal swimwear does not adequately protect against forceful water entry into the lower body opening s of males or females footwear gloves ...

Page 13: ...Eye protection F00A12L Vest type personal flotation device Gloves Wet suit or wet suit bottom Foot protection ____________ SAFETY INFORMATION ___________ 11 ...

Page 14: ... such as personal experience Will there be a lot of traffic on the water What is your riding style The Bottom Line Since each option minimizes some risks but increases others before each ride you must decide whether to wear a helmet or not based on your particular situation If you decide to wear a helmet you must then decide what type is the most appropriate for the circum stances Look for helmets...

Page 15: ...gns Know the waters in which the water craft is to be operated Current tides rapids hidden obstacles wakes and waves etc can affect safe operation It is not advisable to operate the water craft in rough or inclement weather For safety reasons and proper care always perform Daily Pre Operation Checks as specified in your OPER ATOR S GUIDE before operating your watercraft Keep the engine shut off co...

Page 16: ...You need throttle to steer Ride within your limits and level of riding ability Avoid aggressive ma neuvers to reduce the risk of loss of control ejection and collision Under stand and respect the performance or your watercraft Always ride responsibly and safely Use common sense and courtesy While your watercraft has the ca pacity of operating at high speeds it is strongly recommended that high spe...

Page 17: ...moving the watercraft and at all times when watercraft is in motion Keep away from intake grate while en gine is on Items such as long hair loose clothing or PFD straps can be come entangled in moving parts re sulting in severe injury or drowning To prevent accidental starting always detach the safety lanyard from the wa tercraft during removal of any weeds or debris from the intake grate It shoul...

Page 18: ...right of way to other craft and keep clear F00A16A Navigation System Navigational aids such as signs or buoys can assist you identify safe waters Buoys will indicate whether you should keep to the right star board or to the left port of the buoy or to which channel you can continue They may also indicate whether you are entering a restricted or controlled area such as a no wake or speed zone They ...

Page 19: ...ww dep state fl us law Georgia www boat ed com Hawaii www hawaii gov dlnr dbor dbor Idaho www idahoparks org rec boating html Indiana www state in us dnr regulations Iowa www iowadnr com Kansas www kdwp state ks us boating boating html Kentucky www state ky us agencies fw boating htm Louisiana www wlf state la us Maine www state me us ifw rv boatinglaws2003 htm Maryland www dnr state md us boating...

Page 20: ...ate sc us etc boating html South Dakota www state sd us gfp divisionwildlife boating index htm Tennessee www state tn us twra boatmain html Texas www tpwd state tx us boat boat htm Utah www stateparks utah gov parks safety htm Virginia www dgif state va us boating Washington www parks wa gov boating asp West Virginia www dnr state wv us law boating htm Wisconsin http www dnr state wi us org caer c...

Page 21: ... your watercraft If missing or damaged they can be replaced free of charge See an authorized Sea Doo dealer Please read the following labels carefully before operating this watercraft F22L02O 10 1 6 3 12 2 5 7 4 11 ____________ SAFETY INFORMATION ___________ 19 ...

Page 22: ...F22L03Q 8 MOTO CONFIGURATION F22L04O 9 KART SEAT CONFIGURATION IF SO EQUIPPED 20 ___________ SAFETY INFORMATION ___________ ...

Page 23: ...IS AT REAR OF PWC turn engine off or keep engine at idle Water and or debris exiting jet thrust nozzle can cause severe injury KEEP AWAY FROM INTAKE GRATE while engine is on Items such as long hair loose clothing or PFD straps can become entangled in moving parts resulting in severe injury or drow ning NEVER RIDE AFTER CONSUMING DRUGS OR ALCOHOL READ AND FOLLOW OPERATOR S GUIDE Collision result in...

Page 24: ...Label 3 smo2006 003 017_aen Label 4 smo2006 003 018_a Label 5 F00A23Y 22 ___________ SAFETY INFORMATION ___________ ...

Page 25: ...Label 6 F22A03L Label 7 F00A1AY Label 8 F22A0BY Label 9 F22A0CY IF SO EQUIPPED ____________ SAFETY INFORMATION ___________ 23 ...

Page 26: ...Label 10 F22A0DY Label 11 F22A08Y Label 12 1 C 114 219902636 smo2006 003 019 24 ___________ SAFETY INFORMATION ___________ ...

Page 27: ...VEHICLE INFORMATION _____________________ 25 ...

Page 28: ...of registration number refer to follow ing illustration for location The registration number should appear on each side of the watercraft F22L0BL 1 1 Registration number location NOTE The registration number must be above the water line Ensure also that the numbers are of the correct size and color Check with local applicable regu lations 26 ______________________ ...

Page 29: ...e Hull Identification Number H I N is located on platform at the rear of watercraft F22L3IY 1 1 Hull Identification Number It is composed of 12 digits YDV 12345 L 4 95 Model year Year of production Month of production Serial number a letter may also be used as a digit Manufacturer Engine The Engine Identification Number E I N is located on the upper crankcase on PTO Power Take Off side F06D15Y 1 1...

Page 30: ...OLS INSTRUMENTS EQUIPMENTS NOTE Some components do not apply or are optional on some models F22L07M 12 10 15 11 20 17 18 12 16 13 23 14 8 9 7 24 21 22 4 1 3 5 2 6 VERT CONFIGURATION 28 ______________________ ...

Page 31: ...r Latch 10 Oil Injection Reservoir Cap 11 Air Intake Opening 12 Bow and Stern Eyelets 13 Boarding Pad 14 Rear Platform 15 Cooling System Bleed Outlet 16 Flushing Connector 17 Bilge Drain Plugs 18 Jet Pump Nozzle 19 VTS Adjuster 20 Jet Pump Water Intake 21 Fuses 22 Battery 23 Rear Access Cover 24 Automatic Bilge Pump 25 Moto Seat Release Button 26 Moto Seat Post Receiver 27 Moto Seat Post Release L...

Page 32: ... Flotation Device PFD and snap the cap to the post to be able to start the engine Two short beeps indicates the sys tem is ready to allow engine start ing Otherwise refer to the TROU BLESHOOTING section for the coded signals chart F22L1TY 1 2 1 Safety lanyard cap on the post 2 Safety lanyard secured on operator s PFD F22L19Y 2 1 1 Safety lanyard cap on the post 2 Safety lanyard secured on operator...

Page 33: ...additional safety lanyard refer to an authorized Sea Doo dealer Limited Speed Operation This model is also equipped with spe cial safety lanyard The SEA DOO Learning KeyTM elec tronically limits the speed of the wa tercraft therefore enabling first time users and less experienced operators to learn how to operate the water craft while gaining the necessary con fidence and control SEA DOO Learning ...

Page 34: ...raft WARNING Prior to using the watercraft Ensure handlebar is properly adjusted and locked Locate and practice using start stop button F22K01Y 5 3 2 1 3 4 3 C B A 1 Handlebar adjuster 2 Handlebar 3 Start stop buttons 4 Index finger position 5 Thumb position A Rearward position B Middle position C Forward position 4 Throttle Lever When the throttle lever is squeezed the watercraft accelerates When...

Page 35: ...art stop button position Refer to HANDLEBAR ADJUSTER above F22K03Y 1 1 Engine start stop buttons 6 Indicator Light Cluster F22H01Y 1 3 2 4 1 Low oil warning light 2 Fuel level lights 3 Low fuel level light 4 Warning light When installing safety lanyard all lights will turn on for a brief moment This confirms their operation The low oil warning light will turn on whenever oil level is low in reserv...

Page 36: ... to readjust the spring tension F22L14Y 2 1 3 4 1 Return spring 2 Adjustment 3 To reduce weight at handlebar 4 To add weight at handlebar Ensure to adjust handlebar to the de sired position before use Refer to HANDLEBAR ADJUSTER 8 Fuel Tank Cap Unscrew the cap counterclockwise After fueling reinstall cap and fully tighten WARNING Always stop the engine before re fueling Fuel is flammable and ex pl...

Page 37: ...stabilize the steering pole at its highest position Pull the latch lever upward to unlock the engine cover Lift up the rear portion of engine cover and pull rearward to remove F22L0DY 1 2 4 3 1 Steering pole at its highest position 2 Engine cover latch 3 Pull upward 4 Lift cover Install steering pole holder to prevent pole from falling down WARNING Always install steering pole holder immediately a...

Page 38: ... engine cov er WARNING To prevent pinching your fingers in the latch when installing the engine cover always hold it by putting your hand in the recess designed for that purpose and identified by a pictogram F22L0FY 2 1 1 Tab 2 C hook Ensure to relatch engine cover If en gine cover cannot be latched check position of fire extinguisher and if ob jects on storage tray prevent engine cover to latch N...

Page 39: ...nterclockwise Do not overfill Reinstall cap and fully tighten WARNING Do not overfill Reinstall cap and fully tighten Oil is flammable Al ways wipe off any oil spillage from the bilge Unlock steering pole and secure its holder Reinstall engine cover and relatch 11 Air Intake Opening Allows air into the bilge for ventilation purposes and engine supply If the air intake opening is kept under water w...

Page 40: ... CAUTION Should water not flow from outlet a few seconds after en gine starts immediately stop en gine and refer to POST OPERATION CARE and look for COOLING SYS TEM FLUSHING or refer to an au thorized Sea Doo dealer for servic ing 16 Flushing Connector A convenient connector is provided to allow easy installation of a garden hose to flush the cooling system F22J01Y 1 1 Flushing connector Refer to ...

Page 41: ...ump nozzle trim angle manually and to adjust the ride to suit water condi tions and driver preferences Refer to illustration above F22J02Z 1 1 Trim knob There are reference numbers to indi cate nozzle position and to facilitate fine tuning 8 6 4 2 0 2 4 6 8 F05J02Y 2 1 1 Trim knob 2 Reference numbers 20 Jet Pump Water Intake The water is drawn in by the impeller through this opening The water in t...

Page 42: ...then pull cover out At installation tighten screws in a criss cross pattern then reinstall caps 24 Automatic Bilge Pump The bilge pump evacuates water from the bilge When safety lanyard cap is installed on its post the bilge pump is automati cally turned on It will remain on until all water is evacuated then it will shut down automatically When engine is running the bilge pump will automatically s...

Page 43: ...r hand pull the release button F22L0KY 1 1 Release button Pull the moto seat out of the steer ing pole CAUTION Pay attention so that the moto seat does not rub against the engine cover Rotate the seat out raise and pull rear wards Hold in this position F22L0LY Keep the seat high enough to pull the seat post out CAUTION Ensure to maintain the seat high enough so as to have room to pull the seat pos...

Page 44: ...st knuckle is fully insert ed into the receiver F22L0OY 1 1 Lift receiver cap To lock post in position Slide seat rearward Firmly push seat down You should hear a clunk F22L0PY 1 2 1 Slide seat rearward 2 Firmly push seat down Ensure the seat is properly locked by pulling up on it WARNING To avoid loss of control always ensure that the seat is properly locked in prior to operating the watercraft A...

Page 45: ...he seat high enough and rotate the post into seat F22L0SY Firmly push the post in the seat until you hear a clunk CAUTION Make sure to maintain the seat high enough so that the post clears the body when rotated forward into the seat Make sure that the post is latched properly Keep steering pole high enough and rotate seat in steering pole Firmly push seat in steering pole until you hear a clunk F2...

Page 46: ...water Seat Installation WARNING Before installing or removing kart seat Only install or remove the kart seat when the watercraft is out of the water or docked securely on calm water With the seat slightly angled forward insert the seat front tab into the anchor plate on the deck Line up the pin located underneath the seat with the hole in the deck then push down to latch the seat F22L0YY 1 3 2 1 K...

Page 47: ...hold the lever as shown to release the latch then lift the rear of seat up Pull up the seat out of the anchor plate F22L0ZY 2 3 1 1 Lever 2 Push and hold 3 Lift seat CAUTION To prevent permanent deformation of the foam shape al ways store the seat right side up and never leave any object on it 29 Steering Pole Retainer if so equipped NOTE Only lock or unlock the steer ing pole when the watercraft ...

Page 48: ...owering the steering pole down until the retainer can be insert ed into the body hook Then push re tainer to lock in position F22L11Y 1 2 1 Position retainer in body hook 2 Push to lock 46 ______________________ ...

Page 49: ...water craft level Do not overfill or top off the fuel tank and leave water craft in the sun As temperature increases fuel expands and might overflow Always wipe off any fuel spillage from the watercraft Peri odically verify fuel system Recommended Fuel Use unleaded regular gasoline with the following recommended mini mum octane number LOCATION OCTANE NUMBER Inside North America 87 octane RON MON 2...

Page 50: ...PI TC oil as resulting chemical reactions may cause severe engine damage CAUTION DO NOT allow any four stroke oil to be used or put two stroke oil into a used four stroke oil container If any four stroke oil enters the system the entire oil system pump reser voir lines valves etc must be thoroughly cleaned out Oil Injection System This watercraft features an oil injection system which does not req...

Page 51: ...E DO NOT add injection oil in the fuel tank for the break in CAUTION Continued wide open throttle runs and prolonged cruis ing without speed variations should be avoided this can cause engine damage during the break in period 10 Hour Inspection NOTE The 10 hour inspection is at the expense of the watercraft owner It is highly recommended that after the first 10 hours of operation the watercraft be...

Page 52: ...ing any of the following points Only start wa tercraft once all items have been checked and operate properly ITEM OPERATION Hull Inspect Jet pump water intake Inspect clean Bilge Drain Ensure plugs are secured Water flow in cooling system only when temperature is below or close to freezing point Check if water properly flows out at jet pump Battery Inspect tightness of cables and retaining bracket...

Page 53: ...nsure it is properly working do the following prior to using the watercraft The procedure is to be performed with watercraft out of water Connect a garden hose to the flush ing connector at jet pump Perform the flushing operation as explained in POST OPERATION CARE Ensure water flows out of jet pump Otherwise water is frozen in cool ing system and restricts water flow Do not operate the watercraft...

Page 54: ...r and correspond ing steering nozzle operation be fore starting Never turn handle bar while someone is close to the rear of watercraft Keep away from steering moving parts noz zle linkage etc Steering Pole Check steering pole up and down movement for free and smooth op eration Pay attention to the weight feeling of the pole It can be adjust ed Refer to CONTROLS INSTRU MENTS EQUIPMENTS Throttle Sys...

Page 55: ... WARNING To make sure you are in a riding position that allows you to be in control of the watercraft always check that any optional seat or accessory that you are using are properly latched and stable before turning on the watercraft engine _____________________ 53 ...

Page 56: ...uri The venturi accelerates the water and produces thrust to move the water craft Depressing the throttle lever increases engine speed and therefore watercraft speed F22L1AY WARNING Whenever the engine is to be start ed the operator should always be properly standing or sitting on the watercraft and be wearing pro tective clothing including a Coast Guard approved PFD and a wet suit bottom WARNING ...

Page 57: ...tioned in an upward angle the water thrust directs the bow of the watercraft upward This position is used to optimize high speed F22J020 2 1 4 3 1 Adjuster 2 Nozzle up or down 3 To raise nozzle 4 To lower nozzle When the nozzle is directed down ward the bow is forced downward and enhances the watercraft turning capabilities As with any watercraft speed and operator body position and movement body ...

Page 58: ...object This is a good collision avoidance technique WARNING Directional control is reduced when the throttle is released and lost when engine is off Keeping your feet spread apart and leaning in while turning may help to keep your balance when riding in vert configuration CAUTION Combustion engine needs air to operate consequent ly this watercraft cannot be totally watertight Maneuvers such as fig...

Page 59: ...Transfer your body weight to bring the other foot to the platform Push the watercraft away from the dock F22L1EY NOTE When boarding a watercraft with the moto or kart seat configu ration you can use the seat as an ad ditional support point to keep your bal ance In shallow water board the watercraft either from the side or the rear Ensure there is at least 90 cm 3 ft of water underneath the lowest ...

Page 60: ...taining balance using the handlebar F22L1HY F22L1IY F22L1JY NOTE When boarding a watercraft with the moto seat configuration you can find helpful to use the seat strap F22L1KY F22L1LY F22L1MY F22L1NY NOTE When boarding a watercraft with the kart seat configuration if so equipped you can use the seat as an additional support point to keep your balance 58 ______________________ ...

Page 61: ...e corrected Refer to the TROUBLESHOOTING section for the meaning of the coded signal WARNING Before starting the engine the op erator should always be properly seated or have a stable stance in the vert configuration Firmly grip the handlebar with your hands and properly place both feet on the floorboard In the vert configu ration keep both feet spread apart to achieve a stable stance CAUTION Ensu...

Page 62: ...main in control and locate any upcom ing craft or obstacle only adopt riding positions that are recom mended by the manufacturer Vert Configuration F22L1UY When operating the watercraft in the vert position always keep both feet on the platform Raising a foot in creases the possibility of loosing your balance and fall WARNING In the event of a fall do not hold on to the handlebar Attempting to do ...

Page 63: ...VER sec tion for detailed installation procedure WARNING Only install or remove the kart seat when the watercraft is out of the water or docked securely on calm water To avoid loss of control always make sure that seat is properly locked in and that the steering pole is locked down prior to op erating the watercraft WARNING In the kart configuration the proper riding position is to sit on the kart...

Page 64: ...d and lost when engine is off Beaching CAUTION It is not recommended to run the watercraft to the beach Come slowly to the beach and shut off the engine using the safety lanyard before water depth is less than 90 cm 3 ft under the lowest rear portion of the hull then pull the watercraft to the beach CAUTION Riding the watercraft in shallower water might damage the impeller or other jet pump compo ...

Page 65: ...are such as watercraft rinsing cooling system flushing or anticor rosion treatment when watercraft is used in salt water will result in damage to the watercraft and its components Never leave the wa tercraft stowed in direct sunlight Cooling System Flushing and Engine Internal Lubrication General Flushing the cooling system with fresh water is essential to neutralize corrod ing effects of salt or ...

Page 66: ...un engine longer than 5 minutes The drive line seal has no cooling when watercraft is out of water Spray XP S LUBE or an equivalent lu bricant through the hole in the air in take silencer while keeping engine at fast idle during one minute F12F01Y 1 1 Partially pull tube out of air box to inject XP S LUBE lubricant or equivalent Push tube in when finished Lubrication of engine should be done for a...

Page 67: ...nti seize lubricant on spark plug threads then reinstall them Properly reconnect spark plug cables to spark plugs WARNING Always reconnect spark plug ca bles at the same spark plugs where they come from Wipe off any residual water from the engine Anticorrosion Treatment To prevent corrosion spray a corrosion inhibitor salt water resistant such as XP S LUBE or an equivalent lubricant over metallic ...

Page 68: ...AUTION If the monitoring beeper continuously sounds stop engine immediately Perform JET PUMP WATER INTAKE AND IMPELLER CLEANING proce dure described in this section When back on shore flush cooling system refer to POST OPERATION CARE If engine still overheats refer to an au thorized Sea Doo dealer for servicing Jet Pump Water Intake and Impeller Cleaning WARNING Keep away from intake grate while e...

Page 69: ...device Vert Configuration To return the watercraft upright make sure the engine is off Lift steering pole up or step on bumper rail and use your weight to rotate the watercraft Moto Seat and Kart Configuration if so equipped To return the watercraft upright en sure the engine is off grab the in let grate step on bumper rail and use your weight to rotate the watercraft The watercraft can be rotated...

Page 70: ... spark plugs if possible Reconnect ca bles WARNING Always reconnect spark plug ca bles at the same spark plugs where they come from Start engine normally Fuel Flooded Engine When the engine does not start after several attempts the engine may be fuel flooded To prevent fuel to be injected and also to cut the ignition at the engine start ing proceed as follows While engine is stopped fully depress ...

Page 71: ...st pressure to push the wa ter out the exhaust outlet CAUTION Failure to do this may re sult in damage to the engine If you must tow a stranded watercraft on the water and do not have a hose pincher be sure to stay well below the maximum towing speed of 24 km h 15 MPH Clamp down the hose pincher on the water supply hose as shown NOTE A red tape on the water supply hose indicates which hose to pinc...

Page 72: ...70 ______________________ ...

Page 73: ...MAINTENANCE INFORMATION _____________________ 71 ...

Page 74: ...onsibility The owner operator is required to have engine maintenance performed to maintain emission levels within pre scribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or allow emissions levels to exceed their predetermined factory specifications EPA Emission Regulations All new 1999 and more ...

Page 75: ...ing spark plugs The bilge should be kept clean of oil water or other foreign materials Do not attempt to lift the watercraft without special equipment and train ing The engine and the corresponding components identified in this guide should not be utilized on product s other than for which they were de signed Maintenance procedures and specified tightening torque should be strictly adhered to Neve...

Page 76: ...not nec essarily repeated in this chart PERIODIC MAINTENANCE CHART FIRST 10 HOURS 25 HOURS OR 3 MONTHS 50 HOURS OR 6 MONTHS 100 HOURS OR 1 YEAR A ADJUST C CLEAN I INSPECT L LUBRICATE R REPLACE T PROCEED WITH TASK TO BE PERFORMED BY PART TASK LEGEND GENERAL Lubrication corrosion protection T 1 T Operator 1 Every 10 hours in salt water use ENGINE Support and rubber mount I I Dealer Seals and fastene...

Page 77: ... and fittings 5 I I Dealer Fuel tank straps I I Dealer 1 Every 10 hours in salt water use 5 Emission related component 8 Replace at 250 hours 6 In salt water use LUBRICATION SYSTEM Oil injection pump 5 I I Dealer Oil lines I I Dealer Oil filter I I R Dealer Oil reservoir straps I Operator 5 Emission related component ELECTRICAL SYSTEM Electrical connections and fastening ignition system electrical...

Page 78: ...shaft impeller splines L Dealer VTS Variable Trim System I I Dealer Jet pump reservoir oil R I R Dealer Jet pump cover pusher I Dealer Impeller shaft seal R 11 Dealer Impeller and impeller wear ring clearance R 2 Dealer Water intake grate I I 2 I Operator 2 These items have to be initially checked after 25 hours Thereafter servicing to be made as specified in this chart 11 Replace at 150 hours HUL...

Page 79: ...Using a grease gun carefully lubricate seal carrier of mid bearing until grease is just coming out of the seal F22J05Y 1 1 Grease seal carrier of mid bearing Reinstall properly all removed parts Anticorrosion Protection Throttle Cable Lubricate the throttle cable with XP S LUBE or an equivalent lubricant Electrical Connections As necessary apply anticorrosion product such as dielectric grease on b...

Page 80: ...ized Sea Doo dealer Fuel system pres surization should be performed at the same time CAUTION An obstructed oil filter will cause oil starvation resulting in serious engine damage Steering Alignment When the handlebar is positioned in the straight ahead position the jet pump nozzle should be in the same direction allowing the watercraft to run in a straight line Refer to an authorized Sea Doo deale...

Page 81: ... the watercraft and refer to an authorized Sea Doo dealer Moto Seat Check that the seat properly latches in to the steering pole Inspect the latch mechanism for wear Deploy the seat Ensure that the seat moves freely while rotating Check for excessive lateral play Also check for excessive play of seat post in seat F22L0S0 1 2 3 4 1 Latch mechanism 2 Seat structure 3 Check play of seat post 4 Check ...

Page 82: ...If the RPM still does not increase re fer to an authorized Sea Doo dealer VTS Adjustment Turn the adjuster knob so that the noz zle reaches its highest position Turn the adjuster knob in the opposite direc tion to reach the lowest position The nozzle should be move up and down without interfering with the ven turi F22J020 2 1 4 3 1 Adjuster knob 2 Nozzle up or down 3 To raise nozzle 4 To lower noz...

Page 83: ...M in engine compartment To access fuses remove engine cov er and lock the steering pole with the holder in the upright position WARNING Always install steering pole holder immediately after engine cover re moval to support the pole securely while working in the engine com partment MPEM Locate the MPEM in front of engine smo2006 003 001_a 1 Oil tank 2 MPEM Remove fuse cover from MPEM Use the tabs o...

Page 84: ...ine cover tabs and C hooks as well as latch condition F22L0FY 2 1 1 Tab 2 C hook NOTE Verify periodically that the latch pin for the engine cover is tight in the body Tighten if needed and make sure engine cover latches properly Check engine compartment for any damage or leaks from the fuel oil injec tion systems Ensure all hose clamps are secure and no hose is cracked kinked or shows any other da...

Page 85: ...is necessary to use flannel cloths or an equivalent on engine cover steering pole nose and top to avoid further damaging the surfaces to clean To remove scratches on engine cover steering pole nose or top pieces use BOMBARDIER Scratch Remover Kit P N 861 774 800 NOTE Be aware that when using any scratch remover product the part fin ish will turn to a dull appearance CAUTION Never clean plastic par...

Page 86: ... the kart seat if so equipped or moto seat are properly latched WARNING Make sure the kart seat if so equipped or moto sea is se curely latched prior to trailering A Sea Doo cover will help to protect the watercraft particularly when driv ing on dirt roads This will prevent dirt entry through the air intake opening s In addition the cover will properly re tain steering pole to prevent move ment Ka...

Page 87: ... the watercraft make sure to remove them to drain bilge Storage WARNING Since fuel and oil are flammable have an authorized Sea Doo deal er inspect the fuel and oil systems integrity as specified in the period ic inspection chart It is strongly recommended that the watercraft be serviced by an autho rized Sea Doo dealer for storage but the following operations can be per formed by you with a minim...

Page 88: ...age from the watercraft Peri odically verify fuel system Cooling System Flushing and Engine Internal Lubrication Refer to procedure in POST OPERA TION CARE Battery Contact your authorized Sea Doo deal er Antifreezing Protection In cool regions where freezing point may be encountered cooling system should be filled with antifreeze or recreational vehicle antifreeze CAUTION Antifreeze must be fed in...

Page 89: ...to create enough pressure so that it flows properly F08E0TY A TYPICAL A 61 cm 2 ft to ease antifreeze flow Pour antifreeze mix in engine until the colored solution appears at cooling system bleed outlet At this point install a hose pincher on bleed outlet hose smo2006 003 010_a 1 Head pipe 2 Bleed outlet hose 3 Hose pincher Magneto Bleeding Continue to pour until antifreeze ap pears at the engine ...

Page 90: ... ANTIFREEZE AS PER YOUR LOCAL LAWS AND REGULA TIONS 1 Bleed outlet hose 2 Engine magneto drain hose 3 Engine cylinder drain hose 4 Water outlet hose 5 Water inlet hose NOTE Although most of the an tifreeze drained out it still has mixed with any water remaining in the wa ter jackets This will prevent freezing problems At preseason preparation flush out the remaining antifreeze from cooling system ...

Page 91: ...e Never leave the watercraft stored in direct sunlight Never complete ly seal watercraft in a plastic wrap Ventilation must be provided to avoid condensation and potential corrosion Preseason Preparation Use the following chart Since technical skills and special tools are required some operations should be performed by an authorized Sea Doo dealer WARNING Only perform procedures as de tailed in th...

Page 92: ... of cooling system hoses and components Dealer Throttle 2 cable inspection adjustment Dealer In line fuel filter replacement Dealer Fuel injection sensors verification Dealer Fuel system check valves lines fasteners pressurization 2 Dealer Direct injector check for leakage Dealer Filler neck fuel tank and fuel cap condition 2 Dealer Flame arrester inspection Dealer Fuel tank straps Dealer FUEL SYS...

Page 93: ...aler VTS Variable Trim System if so equipped Dealer Propulsion system inspection Dealer PROPULSION SYSTEM Jet pump oil replacement Dealer Inspection of bailer pick ups Dealer HULL AND BODY Kart seat if so equipped Dealer 1 Before installing new spark plugs it is suggested to burn the excess XP S LUBE or equivalent by starting the engine using the old spark plugs 2 Safety item covered in the annual...

Page 94: ...watercraft post Improper operation of MPEM or defective wiring harness Refer to an authorized Sea Doo dealer 1 second beep every second intervals Engine drowned mode is active Release throttle to cancel this mode A 2 seconds beep every minute intervals Very low battery voltage Refer to an authorized SEA DOO dealer Coolant and exhaust gas temperature sensors or TPS throttle position sensor or CPS c...

Page 95: ...ine turns slowly Worn starter Refer to an authorized Sea Doo dealer Fuel tank empty or water contaminated Refill Siphon and fill with fresh fuel Fuel filter clogged Refer to an authorized Sea Doo dealer Fouled defective spark plugs Replace Fuel flooded engine Refer to FUEL FLOODED ENGINE in SPECIAL PROCEDURES Faulty component in the fuel injection system Refer to an authorized Sea Doo dealer Burnt...

Page 96: ...ckfires OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weak spark Fouled defective worn spark plugs Replace See engine OVERHEATS Refer to an authorized SEA DOO dealer Overheated engine Spark plug leads or wiring reversed Connect spark plug cables at their proper location Otherwise refer to an authorized Sea Doo dealer Engine Pinging or Knocking OTHER OBSERVATION POSSIBLE CAUSE REMEDY Poor quality gasolin...

Page 97: ...o dealer The safety lanyard used purposely does not allow watercraft top speed Use a safety lanyard that allows to reach the top speed Cavitation The monitoring system put the watercraft in limp home mode due to a component malfunction Release throttle so that engine returns to idle speed Refer to an authorized SEA DOO dealer O T A S System Faults OTHER OBSERVATION POSSIBLE CAUSE REMEDY Engine RPM...

Page 98: ...ster to reduce the weight at the handlebar Refer to STEERING POLE Steering pole return spring is broken Refer to an authorized Sea Doo dealer Steering Pole is Stiffer than Usual OTHER OBSERVATION POSSIBLE CAUSE REMEDY Dirty damaged parts Clean If parts are damaged refer to an authorized Sea Doo dealer 96 ______________________ ...

Page 99: ...n ratio corrected 6 0 1 Rev limiter setting 7300 50 RPM COOLING SYSTEM Type Water cooled total loss type Direct flow from propulsion unit ELECTRICAL SYSTEM Magneto generator output 270 W 6000 RPM Ignition system type Digital inductive mm in 5 39 0 30 212 011 direct measure through direct injection hole 7 87 0 30 310 011 indirect measure through spark plug hole TDC setting BTDC Degrees 27 1 5 1450 ...

Page 100: ...bardier Formula pump Jet pump type Axial flow single stage needle bearing Transmission Direct drive Reverse system No O T A S TM system Yes VTS Adjuster on jet pump unit Pivoting angle of direction nozzle 20 Minimum required water level for jet pump 90 cm 3 ft underneath the lowest rear portion of hull DIMENSIONS Number of passenger refer to load limit 1 Overall length 272 cm 107 in Overall width ...

Page 101: ...U S gal Capacity 100 mL 3 4 U S gal Impeller shaft reservoir Oil level Up to plug Bombardier Recreational Products Inc reserves the right to make changes in design and specifications and or to make additions to or improvements in its products without imposing any obligation upon itself to install them on its prod ucts previously manufactured _____________________ 99 ...

Page 102: ... EPA Environmental protection agency LED Light emitting diode MAG Magneto MPEM Multi purpose electronic module MPH Mile per hour N A Not applicable NA engine Naturally aspirated engine O T A S Off throttle assisted steering OPT Optional PFD Personal flotation device P N Part number PTO Power take off STD Standard TBD To be determined TDC Top dead center T O P S Tip over protection system VTS Varia...

Page 103: ...WARRANTY _____________________ 101 ...

Page 104: ...watercraft requires warranty service you should take it to any authorized Sea Doo dealer Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding warranty first contact the service manager or owner of the Sea Doo dealership To find the nearest authorized Sea Doo dealer dial 1 800 882 2900 NOTE If outside Canada...

Page 105: ...e owners A personal watercraft is used commercially when it is used in connection with gener ating income or any work or employment during any part of the warranty period A personal watercraft is also used commercially when at any point during the warranty period it has commercial tags or is licensed for commer cial use c In addition to the above the emission related components providing input to ...

Page 106: ...st be timely performed in order to maintain warranty coverage BRP reserves the right to make warranty coverage contingent upon proof of proper maintenance 4 WHAT TO DO TO OBTAIN WARRANTY COVERAGE The customer must notify an authorized servicing BRP dealer within two 2 days of the appearance of a defect and provide it with reasonable access to the prod uct and reasonable opportunity to repair it Th...

Page 107: ...out limitation towing storage telephone rental taxi inconvenience insurance coverage loan payments loss of time loss of income 7 LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIM...

Page 108: ... controversy or a dispute in connection with this BRP limited war ranty BRP suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the authorized dealer s service manager or owner If the issue has not yet been resolved please submit your complaint in writing or call the appropriate number below IN CANADA IN USA BOMBARDIER RECREATIONAL PRODUCTS INC...

Page 109: ...money and resources Longer Emission Warranty Protects consumer for worry free operation One Star Low Emission The one star label identifies personal watercraft outboard sterndrive and in board engines that meet the Air Resources Board s Personal Watercraft and Out board marine engine 2001 exhaust emission standards Engines meeting these standards have 75 lower emissions than conventional carburete...

Page 110: ...ersonal watercraft In the states of Califor nia and New York new personal watercraft engines must be designed built and equipped to meet the States s stringent anti smog standards BRP must warrant the emission control system on your personal watercraft engine for the periods of time listed below provided there has been no abuse neglect or improper main tenance of your personal watercraft engine Yo...

Page 111: ...jectors Tuned Pipe Cylinder Head Multi Purpose Electronic Module MPEM High Tension Ignition Wires Throttle Position Sensor TPS Air Lines Electrical Harness Ignition Coil Exhaust Manifold Throttle Body Air Temperature Sensor ATS Airbox and Flame Arrester Exhaust Hoses Air Pressure Sensor APS All Emission Component Related Gaskets Head Base Exhaust Spark Plugs Crankshaft Position Sensor CPS Air inje...

Page 112: ...retain all receipts covering maintenance on your personal watercraft engine but BRP cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance As the personal watercraft owner you should however be aware that BRP may deny you warranty coverage if your personal watercraft engine or a part has failed due to abuse neglect improper maint...

Page 113: ...ance of service under this war ranty does not extend the life of this warranty beyond its original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on Sea Doo personal watercraft pur chased as new and unused by its first owner from a BRP distributor dealer au thorized to distribute Sea Doo products in the country in which the sale occurred BRP distrib...

Page 114: ...ccident submersion fire theft vandalism or any act of God Operation with fuels oils or lubricants which are not suitable for use with the product see the OPERATOR S GUIDE Water damages caused by water ingestion Damages related to gel coat finish including but not limited to cosmetic gel coat finish blisters or fiberglass delamination caused by blisters crazing spi der or hairline cracks and Incide...

Page 115: ...ves a proof that the former own er agreed to the transfer of ownership in addition to the coordinates of the new owner The distributor will then forward this information directly to BRP 9 CONSUMER ASSISTANCE a In the event of a controversy or a dispute in connection with this BRP limited warranty BRP suggests that you try to resolve the issue at the dealership level We recommend discussing the iss...

Page 116: ...s please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organiza tions may be permitted to use the coordinates of our clients to promote quality products and services If you prefer not to have your name and address released please let us know by writing to the address below Bombardier Recreational Products Inc Warranty Department 75 ...

Page 117: ...ft owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP of a change of address or owner STOLEN UNITS If your personal watercraft is stolen you should notify BRP or an authorized Sea Doo dealer We will ask you to provide your name address phone number the hull identification number of your personal watercraft and the date it was stolen F00A2ZL CHA...

Page 118: ...Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 V00A2G AFFIX PROPER POSTAGE 116 _____________________ ...

Page 119: ...AY Warranty Expiry Date YEAR MONTH DAY To be completed by the authorized Sea Doo dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE F00A30L Please verify with your selling dealer to ensure your SEA DOO watercraft has been registered with BRP _____________________ 117 ...

Page 120: ...M Includes Safety Vehicle and Maintenance Information Operator s Guide Operator s Guide 2006 3D RFI 219 000 407 CA OPERATOR S GUIDE 3D RFI ENGLISH GUIDE DU CONDUCTEUR 3D RFI ANGLAIS FAIT AU MADE IN CANADA U M P C 2 1 9 0 0 0 4 0 7 ...

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