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    9. Check to see the surface conditions of cylinder

shaft journal. It is of extreme importance that
this surface be clean, smooth and polished.
In case of scored surface it is necessary to
stroke on it a very fine sand paper stripe.
Check to see that washer (5) be properly clean
and positioned with keyway to match the key.

10. If necessary replace the 0 rings of the S.S.

ring that houses the graphitic ring.

11. Proceed attentively to examine the graphitic

sulface of the seal ring. If this surface is no
more perfect and optically flat, proceed to
replace the seal ring in the following way.
Lubricate the outer surface of the new seal
ring with compressor oil and place it at the
inferior of the housing ring.

12. Place on drum shaft the steel ring housing

the graphite ring.

13. Mount on drum shaft journal the remaining

portion of seal mechanism (S.S. ring and
spring) (9) then the seal mechanism ring (10).

14. Fit the screw of 4 MA with its nut in one of the

three threaded holes then screw down the
nut in order to compress the spring.

15. When the seal mechanism spring has been

partially compressed fit the other two screws
and full compress the spring by screwing
down gradually the three tightening point.

16. After have tightened the screws unloose the

tie rod screw and replace it with the third one.

17. Clean carefully the inner surface of refrigerant

manifold. Check to see the good condition of
the seal ring (8) and fit it in its seat inside the
refrigerant manifold. Fit on shaft end the
washer (12) which keeps in place the seal
ring (13) inside the refrigerant manifold and
fit inside the manifold the gasket.

18. Position the manifold on the six monting

studs, fit the six mounting nuts and washers
and tighten all them down by means of a 10
mm. wrench.

19. Connect the outlet refrigerant line to the

corresponding port of the manifold and tighten
it with the four head necessed screw.

20. Connect the refrigerant inlet line on its

manifold fitting and tighten the fitting flarenut.

3

REMOVAL AND REPLACEMENT OF
THE DRIVE MOTOR

A. To remove the drive motor assembly:

1) Remove screws and front, top and right side

panels.

2) Slid-off V belt from motor pulley.

3) Unloose and remove hex head screw

securing the pulley to motor shaft.

4) Disconnect wire leads to motor.

5) Remove two hex head bolts, lockwashers

and washer, and nut which attach the sleigh
support plate of motor to the side frame of
evaporator drum basin.

6) Lift the sleigh plate with the drive motor out

of the Chassis.

7) Unloose and remove 4 Nuts securing the

motor to the sleigh plate.

B. To replace the Drive Motor Assembly reverse

the removal procedure.

4. REMOVAL AND REPLACEMENT OF

GEAR BOX

A. Remove screws and front, top and right side

panels.

1) Slid-odd V Belt from gear box pulley.

2) Remove screw securing pulley on gear box

input shaft.

3) Remove four nuts and washers which secure

the gear box to the evaporator basin side
frame.

4) With a mallet hit a bit the gear box to create

some looseness.

5) With the help to two screw driver inserted

between basin wall and flanged end of gear
box, force the gear box to clear away from
basin wall if you encounter an excessive
resistance in this. If better to use a 2-jaws
Puller.

6) When gear box is cleared away from the wall

where it is mounted, pull it out from cylinder
shaft.

A. To install the Gear Box Assembly reverse

the removal procedure taking care to center
keyway of gear box bore to keys on cylinder
shaft.

5. REPLACEMENT OF FIBER KEYS

A. The replacement of fiber keys is necessary

only when the keys are broken, so that they
do not engage the gear motor with the
evaporator drum drive shaft.
In practical terms, the gear box does not
drive the evaporator drum.

B. To reach the fiber keys to be replaced it is

necessary to remove the complete gear box.
For this operation perform all steps at point
12.

Summary of Contents for MAR 108

Page 1: ...Tel 39 02 93960 1 Aut Sel Telefax 39 02 93550500 Direct Line to Service Parts Phone 39 02 93960350 Fax 39 02 93540449 Website www scotsman ice it E Mail scotsman europe scotsman it ISO 9001 Cert n 00...

Page 2: ...alve The refrigerating and electrical system must be completedbythepurchaseraspertheinstructions given in this service manual who has to provide forthecompletecondensingunit itscontrolsand refrigerant...

Page 3: ...ections 17 Water and refrigerant circuit 17 Electrical connections 18 Installation practice 19 Mar Split in multiple installation 20 Typical non code commercial installation 20 Section III TESTING Com...

Page 4: ...230 50 3 1000 6000 1 2 1 2 2 1 SS MAR 208 400 50 3 N 230 50 3 1650 8250 1 2 1 2 2 1 SS MAR 308 400 50 3 N 230 50 3 2200 9700 1 2 1 2 2 1 SS 131 131 131 223 223 850 Cooling req ts 1800 Evap T C 18 24 2...

Page 5: ...CONTROL SETTING 0 2 Bar WATER PRESSURE CONTROL SETTING 0 8 Bar MAX WATER TEMPERATURE 35 C MIN WATER TEMPERATURE 5 C MIN WATER PRESSURE 1 atm MAX WATER PRESSURE 5 atm MIN AMBIENT TEMPERATURE 5 C MAX AM...

Page 6: ...TING 0 2 Bar WATER PRESSURE CONTROL SETTING 0 8 Bar MAX WATER TEMPERATURE 35 C MIN WATER TEMPERATURE 5 C MIN WATER PRESSURE 1 atm MAX WATER PRESSURE 5 atm MIN AMBIENT TEMPERATURE 5 C MAX AMBIENT TEMPE...

Page 7: ...ROTATING SPEED 2 4 RPM thick ice CONDENSING CAPACITY 9750 Kcal hr TD 10 15 C HEAD PRESSURE SETTING 14 16 Bar on air cooled units LOW PRESSURE SETTING 1 6 Bar on air cooled units HI PRESSURE CONTROL SE...

Page 8: ...SETTING 16 18 Bar on air cooled units 16 17 Bar on water cooled unit LOW PRESSURE SETTING 1 9 Bar HI PRESSURE CONTROL SETTING 36 Bar LO PRESSURE CONTROL SETTING 0 2 Bar WATER PRESSURE CONTROL SETTING...

Page 9: ...on air cooled units 14 Bar on water cooled unit LOW PRESSURE SETTING 1 Bar on air cooled units 0 75 Bar on water cooled unit HI PRESSURE CONTROL SETTING 34 2 A C Bar 30 2 W C Bar LO PRESSURE CONTROL S...

Page 10: ...and condenser unit with their own components with their own refrigerant and water lines fittings and electric wires terminal block b the evaporator drum unit MAR Split Unit supplied by Frimont complet...

Page 11: ...and to minimize operational checks and functions however any excessinusingautomaticcontrolsandprotections may complicate the situation at the point that some of the controls be eliminated later by th...

Page 12: ...quid lines near the condensing unit Because the appearence of an installation is important the piping should be put in as neathly as possible For best sound absorb tion it is best to put in two absorb...

Page 13: ...angements are largely offset and excess melting will not occur In most situationswherewholequantityoficeproduced isbeingusedonadailybasis itisnotnecessary to provide cooling for the ice storage room b...

Page 14: ...porator water supply 13 Water drain line 14 Liquid line service valve 15 Suction line service valve REFRIGERATED ICE STORAGE ROOM Jacket system 1 Condensing unit 2 Liquid line 3 Evaporator drum unit 4...

Page 15: ...108 128 MAR 208 308 mm inch mm inch A 621 24 45 661 26 02 B 876 34 48 1296 51 03 C 520 20 38 520 20 38 D 813 32 853 33 58 E 231 9 09 440 17 32 F 3 4 GAS 28 mm G 3 8 GAS 1 2 UNIT LAYOUT AND OVERALL DI...

Page 16: ...d to mount it firmly to avoid a suddenshiftthatwouldendagertherefrigerant lines Precautions to be observed vary with the kind of situation in which the unit is to be placed The area should be well ven...

Page 17: ...irectly to float valve line fitting of 3 4 gas copper tube is not recommended for sea water supply also make sure to fit on this same a hand shut off valve close enough to MAR unit and a proper kind a...

Page 18: ...sible for serious damages to the overload switch and motor windings Make the necessary steps so that the MAR Split Unit be electrically connected to the condensing unit control box contactor as illust...

Page 19: ...7 Water supply line 8 Hand shut off valve 9 Water filter 10 Condenser water inlet 11 Condenser water outlet 12 Evaporator water supply 13 Water drain line INSTALLATION PRACTICE SPLIT UNIT ON OFFSHORE...

Page 20: ...The automatic expansion valve is the leading multipleevaporatorsystemrefrigerantcontrol as it does not regulate the low side pressure but rather control the filling of the evaporator with refrigerant...

Page 21: ...ump COMPLETE SYSTEM CHARGING Refrigerantshallbechargeddirectlyfromoriginal drums through a combination filter drier Charge the system by means of a charging fitting in the liquid line Wheigh the refri...

Page 22: ...by 18 KT1orangeLEDblinksduringthisdelay On normal operation compressor ON KT1 LEDs orange and green are steady ON together NOTE In case on any temporally Ice maker trip OFF not alarm due to NO LOW wa...

Page 23: ...1 82 14 Let the system operate for at least two hours then check one by one the operation of each individual control and protective device for proper setting 15 Eliminate any excessive vibration or n...

Page 24: ...the jacket inner surface 2 PRINCIPLES OF OPERATION HOW IT WORKS Onfreshwaterinstallationacombinationofwater pump and water distributor tube provides a constant flow of cold water to the upper side of...

Page 25: ...when passing from the liquid line to the evaporator As the pressure decreases on the low side the expansion Valve open and refrigerant escapes into the evaporator drum channel where it absorbs heat f...

Page 26: ...f 1 570 MAR 208 and 308 have a gear reducer with a ratio of 1 525 The gear reducers are greased for life therefore they do not require any mainte nance R Water pump spay bar Used only on FRESH WATER v...

Page 27: ...LIT ADJUSTMENT REMOVAL REPLACEMENT PROCEDURES 2 REMOVE AND REPLACEMENT OF EVAPORATOR DRUM REFRIGERANT SEALING DEVICES 1 Before removing the refrigerant manifold it is necessary at first to close the v...

Page 28: ...o the correspondingportofthemanifoldandtighten it with the four head necessed screw 20 Connect the refrigerant inlet line on its manifoldfittingandtightenthefittingflarenut 3 REMOVAL AND REPLACEMENT O...

Page 29: ...inlet water temperature and ambient tempera ture 8 Check drive motor operation Normal operating temperatures are about 60 C 160 C which is hot to touch Check with amperometer Amps drawn 9 CheckVbeltfo...

Page 30: ...bit float valve holding arms and remove it from holders 11 Check nozzle orifice condition In case of obstruction clean it by pin 12 Prepare a solution in a bucket by mixing for 1 2 liter of SCOTSMAN C...

Page 31: ...om 9 to 5 24 Prepare as per 12 using SCOTSMAN sanitizer rather then cleaner Possible sanitizing solution could be by mixing 1 5 cl 5 oz of sanitizer with 5 lt 1 gallon NEVER MIX CLEANING WITH SANITIZI...

Page 32: ...unit in operation for about 10 minutes 9 Disconnect again unit from power 10 Repeat again 5 to dump reservoir from chemical solution and later rinse all parts by fresh water 11 Prepare as per 6 using...

Page 33: ...ercharge of oil in system remove charge and drier Replace recharge the system Not enough refrigerant Check for refrigerant leak Lo water level Intermittent water supply Water shut off valve closed or...

Page 34: ...ainst ice formation rotating drum Lower water level to correct value Making wet ice Surrounging air temperature Correct or move unit to cooled above 40 C 100 F location Under or over charge of refrige...

Page 35: ...Split Unit WARNING Whenconductingacontinuity check of the MAR Unit 1 Disconnect the main power source 2 DO NOT use an incandescent lamp or jumper wire conduct all tests with a voltohm meter B WHITE G...

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