SCORPION J075 Setup And Operation Manual Download Page 5

BEFORE CONNECTING THIS JOINTER TO THE POWER SUPPLY, VERIFY THAT THE SUPPLY VOLTAGE MATCHES THAT OF 

THE MOTOR. INCORRECT SUPPLY VOLTAGE CAN RESULT IN SERIOUS INJURY TO THE USER AND DAMAGE TO THE MA-

CHINE. IF YOU ARE UNSURE OF THE SUPPLY OR EQUIPMENT VOLTAGE, CONTACT A QUALIFIED ELECTRICIAN BEFORE 

ATTEMPTING TO USE THE JOINTER. DO NOT EXPOSE THIS TOOL TO RAIN OR USE IT IN WET OR DAMP LOCATIONS.

Electrical Requirements

If you are unsure about whether or not your receptacle 

is grounded, check with a qualified electrician or service 

person.

Circuit Capacity

Make sure that the circuit used to power your jointer is 

properly sized to handle the jointer and any other equip-

ment that is powered by the circuit. If the circuit breaker 

trips regularly, equipment connected to the circuit is 

drawing more amperage than the breaker can handle. 

Move some equipment to another circuit or have a 

licensed electrician install a higher capacity circuit. If the 

circuit is not overloaded and the breaker continues to trip 

when the jointer is used, there may be a fault with the 

motor. Contact a licensed electrician or CWI.

Converting the Jointer to 240V

The motor is pre-wired for use with a 120VAC power 

supply. The jointer can be converted for use with 240V 

single phase, but it is recommended that a qualified 

electrician perform this conversion. Follow the wiring 

diagram below to change the motor to 240V. It is also 

recommended to change the jointer’s plug to a NEMA 

6-15P type plug to prevent accidental usage on a 120V 

circuit.

Minimum Wire Size of Extension Cord 

Equipment 

Current 

Rating

(Amperes)

Length of extension cord (feet)

115V

25

50

100

150

230V

50

100

200

300

Wire size (AWG)

5 or less

18

16

16

14

6-10

18

16

14

12

10-12

16

16

14

12

12-16

14

12

Not recommended

C

B

A

Grounding Instructions

In the event of an electrical malfunction or short circuit, 

grounding reduces the risk of electric shock to the op-

erator. The motor of this machine is wired for 120V and 

is equipped with a 3-conductor cord (A) and a 3-prong 

grounded plug (B) to fit a matching grounding type re

-

ceptacle (C).

Extension Cords

If you need to use an extension cord to power the joint-

er, always use a 3-prong extension cord with ground-

ing pin and a matching 3-prong receptacle. Repair or 

replace a damaged extension cord or plug immediately. 

Make sure the cord rating is suitable for the amperage 

listed on the motor ID plate. An undersized extension 

cord will cause a drop in line voltage resulting in loss 

of power and dangerous overheating of the extension 

cord. The table below shows the recommended mini-

mum wire size for extension cord usage. The smaller 

the number, the heavier the gauge.

5

120V

240V

Switch

Switch

Motor

Motor

To Plug

To Plug

Summary of Contents for J075

Page 1: ...Steel Cabinet Stand J100 Machined Cast Iron Bed with Dovetail Ways Dual Voltage Motor Specifications Table Size 7 1 4 x 56 Table Height 33 1 2 J100 30 1 2 Max Cut Width 6 Max Cut Depth 1 2 Rabbeting...

Page 2: ...andard 5 year Limited Warranty all defective parts components or machinery must be returned freight or postage prepaid to CWI s main warehouse or your closest CWI dealer for inspec tion and approval f...

Page 3: ...ge Brackets 12 Installing the Fence 12 Installing the Guard Installing the Cutterhead Guard 13 Adjusting Guard Tension 13 Installing the Handwheels 13 Dust Collector Connection 13 Adjusting Table Heig...

Page 4: ...e used with a three pole receptacle Never remove the third prong 21 Do not use this jointer for other than its intended use If used for other purposes CWI disclaims any real implied warranty and holds...

Page 5: ...ase but it is recommended that a qualified electrician perform this conversion Follow the wiring diagram below to change the motor to 240V It is also recommended to change the jointer s plug to a NEMA...

Page 6: ...nd edge jointing of solid wood only The unit is not designed to surface or prepare plywood wood panelling particleboard MDF nor any other wood based by products nor any non wood based materi als This...

Page 7: ...nut 4 P Dust port mounting bracket 1 Q Pulley guard 3 R Dust port 1 S Stand upper brace 4 T On Off Switch 1 U Pan head phillips screw flat washer 4 V Stand leg rubber feet 4 W Short carriage bolt wash...

Page 8: ...to reduce friction between the workpiece and table during operation 8 F Assembling the Stand The J075 stand needs to be assembled while the J100 base does not For J100 assembly skip ahead to the end o...

Page 9: ...that the pulley is at the rear I Secure the mounting plate to the stand s front and rear top brace J and to the lower side brace K using short carriage bolts flat washers and hex nuts Fully tighten t...

Page 10: ...stand E until the pulleys are aligned then tighten the jointer mounting flange bolts Adjusting Belt Tension To test belt tension push on the belt with one finger F the belt should not move more than...

Page 11: ...e lower guard to the backing plate using small Phillips screws and flat washers M Then attach the lower guard to the upper guard using pan head Phillips screws and flat washers N Installing the Pulley...

Page 12: ...t washers A Use the door s knob B to lock the door in place B A A Installing the Fence Slide the fence onto the jointer so that the jointer s guide bar slides into the fence s T slot A Install the fen...

Page 13: ...er once the work piece has been pushed through Installing the Guard Installing the Handwheels A B A Adjusting Outfeed Table Height Always unplug the jointer before adjusting the tables and remove the...

Page 14: ...and table height locking lever There is a gauge that indicates depth of cut next to the infeed table adjustment knob H B C G H F D E Adjusting the Fence The fence is adjustable front to back to accomm...

Page 15: ...he fence retighten the jam nut and confirm the fence is 45 to the table E F G I H Adjust the fence so that it is at 45 towards the table using a square Adjust the nyloc nut J until it is in contact wi...

Page 16: ...oint boards that have the grain running lengthwise Finding the Concave Face Place the board to be jointed on a flat surface to de termine the concave face This is the face or edge that should be joint...

Page 17: ...lean and free of saw dust woodchips pitch or glue Occasionally apply paste wax to the table surfaces to reduce workpiece friction Periodically inspect the power cord and plug for dam age Replace a dam...

Page 18: ...eat for the 2 other knives Adjustment Springs Push the knife down with the gauge so that the knife s edge is touching the center pad of the gauge F Hold the gauge in place and tighten the gib bolts to...

Page 19: ...h insert has been rotated I Replacing Inserts When all four insert edges are worn the individual insert must be replaced Remove the torx screw that holds the insert in place I and remove the cutterhea...

Page 20: ...6 103 99 1 99 5 99 7 99 4 117 99 3 104 111 99 79 104 111 136 16 13 14 49 50 51 35 58 56 53 22 14 12 14 15 17 11 60 59 61 16 27 41 31 30 6 3 2 1 5 4 21 22 26 12 15 14 29 34 40 38 36 37 39 31 30 17 18...

Page 21: ...Knife Lock Screw 19 Knob 58 Key 5x5x25 20 Pointer 59 Bearing 6203 2NSE 21 Hex Nut 1 2 12NC 19 05BX11 11H 60 Bearing Housing 22 Lock Washer 13x22 7 61 Cutter Head Pulley 23 Pivot Pin 62 Push Block 24...

Page 22: ...itch Body 94 Upper Pulley Guard 118 4 Switch Back Cover 95 Flat Washer 6 7X16X1 0T 118 5 Phillips Screw M4X0 7PX25 96 Phillips Screw 1 4 20NCX3 8 119 Knife Setting Gauge 97 Flat Washer 4 3X10X1 0T 120...

Page 23: ...23 Helical Cutterhead Assembly J075HC J100HC Ref Description 1 Cutter Head CWI HC6 01 2 Screw CWI HC T25 1 3 Carbide Insert CWI HC I1 2 3 1...

Page 24: ...16 27 41 31 30 6 3 2 1 5 4 29 34 40 38 36 37 39 31 30 111 107 108 112 92 69 66 63 68 91 79 89 74 73 76 88 72 75 79 81 84 45 80 82 83 64 47 48 67 70 77 78 87 86 85 90 43 44 46 32 42 26 25 23 21 13 18...

Page 25: ...y 5x5x25 20 Pointer 59 Bearing 6203 2NSE 21 Hex Nut 1 2 12NC 19 05BX11 11H 60 Bearing Housing 22 Lock Washer 13x22 7 61 Cutter Head Pulley 23 Pivot Pin 62 Push Block 24 Front Ball Crank 63 Fence Body...

Page 26: ...Block 117 Motor Wire SJT16AWGX3CX700MM 89 Hex Head Bolt 5 16 18NCX1 118 Switch Assembly 90 Plate 118 1 Switch Pad 91 Flat Washer 6 6X13X1 0T 118 2 Switch Front Cover 92 Phillips Screw 1 4 20NCX1 2 118...

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