SCORPION J075 Setup And Operation Manual Download Page 4

To help ensure safe operation, take a moment to learn the machine’s applications and limitations, as well as po-

tential hazards. CWI Woodworking Technologies disclaims any real or implied warranty and holds itself harmless 

for any injury that may result from improper use of its equipment.

Rules for Safe Operation

12.

 Do not force stock into the cutterhead. Feed stock 

steadily and slowly through the machine. 

13.

 Avoid working from awkward or off balance positions.

Do not overreach while jointing, and keep both feet on the 

floor.

14.

 Keep guards in place and in working order. If a guard 

must be removed for maintenance or cleaning, be sure it is 

properly reattached before using the jointer again.

15.

 Never leave the machine running when not in use.

16.

 Use of parts and accessories NOT recommended by 

CWI may result in equipment malfunction or risk of injury.

17.

 Never stand on machinery. Serious injury could result 

if the tool is tipped over or if the cutterhead is unintention-

ally contacted.

18.

 Always disconnect tool from power before servicing or 

changing accessories such as knives, or before perform-

ing any maintenance, cleaning or adjustments, or if the 

machine will be left unattended.

19. 

Make sure that switch is in the OFF position before 

plugging in the power cord.

20.

 Make sure the tool is properly grounded. If equipped 

with a 3-prong plug it should be used with a three-pole 

receptacle. Never remove the third prong.

21.

 Do not use this jointer for other than its intended use. 

If used for other purposes, CWI disclaims any real implied 

warranty and holds itself harmless for any injury, which 

may result from that use.

1.

 Do not operate the jointer when tired, distracted, or 

under the effects of drugs, alcohol or any medication that 

impairs reflexes or alertness.

2.

 The working area should be well lit, clean, and free of 

debris.

3.

 Keep children and visitors at a safe distance when the 

jointer is in operation; do not permit them to operate the 

jointer.

4. 

Childproof and tamper proof your shop and all machin-

ery with locks, master electrical switches and switch keys, 

to prevent unauthorized or unsupervised use.

5

. Give your work your undivided attention. Even a mo-

mentary distraction can lead to serious injury.

6.

 Fine particulate dust is a carcinogen that can be 

hazardous to health. Work in a well-ventilated area and 

whenever possible use a dust collector and wear eye, ear 

and respiratory protection.

7.

 Do not wear loose clothing, gloves, bracelets, neck-

laces, or other jewelry while the jointer is in operation.

8.

 Be sure that tools, scrap, drinks and other clutter are 

removed from the table surface before operating.

9.

 Keep hands away from the knives and all moving parts. 

Use a brush, not your hands, to clear away chips and dust.

10.

 Ensure that knives are securely installed in the cut-

terhead before operating.

11.

 Always use clean, properly sharpened knives. Dirty or 

dull knives are unsafe and can lead to accidents.

4

Summary of Contents for J075

Page 1: ...Steel Cabinet Stand J100 Machined Cast Iron Bed with Dovetail Ways Dual Voltage Motor Specifications Table Size 7 1 4 x 56 Table Height 33 1 2 J100 30 1 2 Max Cut Width 6 Max Cut Depth 1 2 Rabbeting...

Page 2: ...andard 5 year Limited Warranty all defective parts components or machinery must be returned freight or postage prepaid to CWI s main warehouse or your closest CWI dealer for inspec tion and approval f...

Page 3: ...ge Brackets 12 Installing the Fence 12 Installing the Guard Installing the Cutterhead Guard 13 Adjusting Guard Tension 13 Installing the Handwheels 13 Dust Collector Connection 13 Adjusting Table Heig...

Page 4: ...e used with a three pole receptacle Never remove the third prong 21 Do not use this jointer for other than its intended use If used for other purposes CWI disclaims any real implied warranty and holds...

Page 5: ...ase but it is recommended that a qualified electrician perform this conversion Follow the wiring diagram below to change the motor to 240V It is also recommended to change the jointer s plug to a NEMA...

Page 6: ...nd edge jointing of solid wood only The unit is not designed to surface or prepare plywood wood panelling particleboard MDF nor any other wood based by products nor any non wood based materi als This...

Page 7: ...nut 4 P Dust port mounting bracket 1 Q Pulley guard 3 R Dust port 1 S Stand upper brace 4 T On Off Switch 1 U Pan head phillips screw flat washer 4 V Stand leg rubber feet 4 W Short carriage bolt wash...

Page 8: ...to reduce friction between the workpiece and table during operation 8 F Assembling the Stand The J075 stand needs to be assembled while the J100 base does not For J100 assembly skip ahead to the end o...

Page 9: ...that the pulley is at the rear I Secure the mounting plate to the stand s front and rear top brace J and to the lower side brace K using short carriage bolts flat washers and hex nuts Fully tighten t...

Page 10: ...stand E until the pulleys are aligned then tighten the jointer mounting flange bolts Adjusting Belt Tension To test belt tension push on the belt with one finger F the belt should not move more than...

Page 11: ...e lower guard to the backing plate using small Phillips screws and flat washers M Then attach the lower guard to the upper guard using pan head Phillips screws and flat washers N Installing the Pulley...

Page 12: ...t washers A Use the door s knob B to lock the door in place B A A Installing the Fence Slide the fence onto the jointer so that the jointer s guide bar slides into the fence s T slot A Install the fen...

Page 13: ...er once the work piece has been pushed through Installing the Guard Installing the Handwheels A B A Adjusting Outfeed Table Height Always unplug the jointer before adjusting the tables and remove the...

Page 14: ...and table height locking lever There is a gauge that indicates depth of cut next to the infeed table adjustment knob H B C G H F D E Adjusting the Fence The fence is adjustable front to back to accomm...

Page 15: ...he fence retighten the jam nut and confirm the fence is 45 to the table E F G I H Adjust the fence so that it is at 45 towards the table using a square Adjust the nyloc nut J until it is in contact wi...

Page 16: ...oint boards that have the grain running lengthwise Finding the Concave Face Place the board to be jointed on a flat surface to de termine the concave face This is the face or edge that should be joint...

Page 17: ...lean and free of saw dust woodchips pitch or glue Occasionally apply paste wax to the table surfaces to reduce workpiece friction Periodically inspect the power cord and plug for dam age Replace a dam...

Page 18: ...eat for the 2 other knives Adjustment Springs Push the knife down with the gauge so that the knife s edge is touching the center pad of the gauge F Hold the gauge in place and tighten the gib bolts to...

Page 19: ...h insert has been rotated I Replacing Inserts When all four insert edges are worn the individual insert must be replaced Remove the torx screw that holds the insert in place I and remove the cutterhea...

Page 20: ...6 103 99 1 99 5 99 7 99 4 117 99 3 104 111 99 79 104 111 136 16 13 14 49 50 51 35 58 56 53 22 14 12 14 15 17 11 60 59 61 16 27 41 31 30 6 3 2 1 5 4 21 22 26 12 15 14 29 34 40 38 36 37 39 31 30 17 18...

Page 21: ...Knife Lock Screw 19 Knob 58 Key 5x5x25 20 Pointer 59 Bearing 6203 2NSE 21 Hex Nut 1 2 12NC 19 05BX11 11H 60 Bearing Housing 22 Lock Washer 13x22 7 61 Cutter Head Pulley 23 Pivot Pin 62 Push Block 24...

Page 22: ...itch Body 94 Upper Pulley Guard 118 4 Switch Back Cover 95 Flat Washer 6 7X16X1 0T 118 5 Phillips Screw M4X0 7PX25 96 Phillips Screw 1 4 20NCX3 8 119 Knife Setting Gauge 97 Flat Washer 4 3X10X1 0T 120...

Page 23: ...23 Helical Cutterhead Assembly J075HC J100HC Ref Description 1 Cutter Head CWI HC6 01 2 Screw CWI HC T25 1 3 Carbide Insert CWI HC I1 2 3 1...

Page 24: ...16 27 41 31 30 6 3 2 1 5 4 29 34 40 38 36 37 39 31 30 111 107 108 112 92 69 66 63 68 91 79 89 74 73 76 88 72 75 79 81 84 45 80 82 83 64 47 48 67 70 77 78 87 86 85 90 43 44 46 32 42 26 25 23 21 13 18...

Page 25: ...y 5x5x25 20 Pointer 59 Bearing 6203 2NSE 21 Hex Nut 1 2 12NC 19 05BX11 11H 60 Bearing Housing 22 Lock Washer 13x22 7 61 Cutter Head Pulley 23 Pivot Pin 62 Push Block 24 Front Ball Crank 63 Fence Body...

Page 26: ...Block 117 Motor Wire SJT16AWGX3CX700MM 89 Hex Head Bolt 5 16 18NCX1 118 Switch Assembly 90 Plate 118 1 Switch Pad 91 Flat Washer 6 6X13X1 0T 118 2 Switch Front Cover 92 Phillips Screw 1 4 20NCX1 2 118...

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