Schwinn Crewmaster Service Manual Download Page 4

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FCC Compliance

!

Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to 

operate the equipment.

This product complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful 

interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Note:   This product has been tested and found to comply with the limits for a Class B digital device, pursuant to CFR47 Part 15 Subpart B of the FCC 

Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment 

generates radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio 

communications.

However, there is no guarantee that interference will not occur in a particular installation. In the unlikely event that this equipment does cause harmful 

interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct 

the interference by one or more of the following measures:
•  Reorient or relocate the receiving antenna.

•  Increase the separation between the equipment and receiver.

•   Consult the dealer or an experienced radio/TV technician for help.

Maintenance

Read all maintenance instructions fully before you start any repair work. In some conditions, an assistant is required to do the necessary tasks.

Equipment must be regularly examined for damage and repairs. The owner is responsible to make sure that 

regular maintenance is done. Worn or damaged components must be repaired or replaced immediately. 

Only manufacturer supplied components can be used to maintain and repair the equipment.

 

 If at any time the Warning labels become loose, unreadable or dislodged, replace the labels. If purchased 

in US/Canada, contact Customer Service for replacement labels. If purchased outside US/Canada, contact 

your local distributor for them.

 

Disconnect all power to the machine before you service it.

Daily:

 

Before each use, examine the exercise machine for loose, broken, damaged, or worn parts. Do not use if found in 

this condition. Repair or replace all parts at the first sign of wear or damage. After each workout, use a damp cloth to 

wipe your machine and Console free of moisture.

Note:

 Avoid excessive moisture on the Console.

Weekly:

 

Clean the machine to remove any dust, dirt, or grime from the surfaces.

Check for smooth seat operation. If needed, sparingly apply a thin coating of silicone lube to the Seat Rail to ease 

operation. 

 Silicone lubricant is not intended for human consumption. Keep out of reach of 

children. Store in a safe place.

Note:

 Do not use petroleum based products.

NOTICE:

   If necessary, only use a mild dish soap with a soft cloth to clean the Console. Do not clean with a 

petroleum based solvent, automotive cleaner, or any product that contains ammonia. Do not clean the 

Console in direct sunlight or at high temperatures. Be sure to keep the Console free of moisture.

Monthly  

or after 20 

hours:

 

Check foot plate, seat and pull strap. Make sure all bolts and screws are tight. Tighten as necessary. 

Check pull strap and seat rollers for signs of wear. 

Summary of Contents for Crewmaster

Page 1: ...e HR Receiver 13 4 Pull Handle 16 5 Seat Rail Assembly 18 6 Rear Cover 21 7 RPM Sensor Count Sensor 24 8 Seat 26 9 Seat Rollers 29 10 Shrouds 32 11 Stabilizer End Cap 34 12 Stabilizer Foot 36 Table of...

Page 2: ...aintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels I...

Page 3: ...agnie de l appareil Lisez et assimilez tous les avertissements appos s sur cet appareil Consultez le Guide du propri taire pour prendre connaissance des consignes de s curit et avertissements suppl me...

Page 4: ...e necessary tasks Equipment must be regularly examined for damage and repairs The owner is responsible to make sure that regular maintenance is done Worn or damaged components must be repaired or repl...

Page 5: ...ne is level but the seat rolls unevenly check the seat roller assembly under the seat To adjust the seat rollers turn the adjustment nuts O2 Do not adjust the nuts to such a height that they detach or...

Page 6: ...mbly M 3 Release the Seat Rail Locking Pin to engage the support tube You will hear an audible clicking noise Be sure that the Seat Rail Locking Pin is fully engaged If it is not fully engaged injury...

Page 7: ...ngine O Seat Assembly E Stabilizer Front P Seat Rollers F Transport Wheel Q RPM Sensor Magnet G Pull Strap R RPM Sensor Assembly H Handle S Data Cables Seat Rail I Resistance Adjustment Knob T Console...

Page 8: ...PM Sensor Magnet is on the correct side Check RPM Sensor Assembly RPM Sensor Assembly should be aligned with magnets and connected to data cable Realign sensor if necessary Replace if there is any dam...

Page 9: ...s not engage rail in horizontal position Level adjustment knob Turn the level adjustment knob until the Seat Rail locking pin engages the support tube Seat rolls unevenly Seat roller adjustment hardwa...

Page 10: ...ed knowledgeable about mechanical procedures Disconnect all power to the machine before you service it The Rower Engine components are not serviceable by consumers When disposing of old parts obey the...

Page 11: ...g on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders and children away from the product being serviced at al...

Page 12: ...ully remove the Console Bracket and set it safely aside Discard the Console and screws NOTICE Do not crimp the cables 4 Installation is the reverse procedure Note Be sure the 2 ribs on the Console Bra...

Page 13: ...o the machine before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the serv...

Page 14: ...t path of the Seat Rail Assembly 3 Release the Seat Rail Locking Pin M to engage the support tube You will hear an audible clicking noise Be sure that the Seat Rail Locking Pin is fully engaged If it...

Page 15: ...rews A4 Be sure the cable C is pointed toward the front of the Seat Rail Assembly Slide the cover into position and attach 8 Tie the end of the string at the Seat Rail Assembly opening to the end of t...

Page 16: ...vice it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders...

Page 17: ...Allow ing the pull strap to snap back in an uncontrolled manner could cause damage to the rower engine or injury to the user or bystanders 3 Remove the Handle from the Pull Strap Set it safely aside 4...

Page 18: ...before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technicia...

Page 19: ...cated that attaches the Seat Rail Assembly to the Rower Engine Set the hardware safely aside for reassembly 2 Carefully separate the Seat Rail Assembly and the Rower Engine Disconnect the Data Cables...

Page 20: ...he cables When you reinstall the seat make sure that the Schwinn name on the seat points away from the Rower Engine so that the RPM Sensor Magnet is on the correct side of the Seat Rail 5 Inspect your...

Page 21: ...it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep...

Page 22: ...match the image For reference only 1 Remove the Schwinn Quality Seal sticker on the Rear Cover to ex pose the top screw Remove the screw and set it safely aside 2 Remove the 2 end screws from the Rear...

Page 23: ...hat the Seat Rail Locking Pin is fully engaged If it is not fully engaged injury to the user can occur 6 Remove the bottom screw that attaches the Rear Cover to the Seat Rail Assembly Carefully remove...

Page 24: ...e machine before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service...

Page 25: ...eat Rail Assembly so that the string extends through the Seat Rail Assembly and the Grommet D Untie the string from the old cable and discard the old RPM Sensor Note It may be necessary to remove the...

Page 26: ...rvice it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystander...

Page 27: ...cated that attaches the Seat Rail Assembly to the Rower Engine Set the hardware safely aside for reassembly 2 Carefully separate the Seat Rail Assembly and the Rower Engine Disconnect the Data Cables...

Page 28: ...bles When you install the replacement Seat make sure that the Schwinn name on the seat points away from the Rower Engine so that the RPM Sensor Magnet is on the correct side of the Seat Rail 5 Inspect...

Page 29: ...chine before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service tech...

Page 30: ...cated that attaches the Seat Rail Assembly to the Rower Engine Set the hardware safely aside for reassembly 2 Carefully separate the Seat Rail Assembly and the Rower Engine Disconnect the Data Cables...

Page 31: ...n is the reverse procedure NOTICE Do not crimp the cables When you reinstall the seat make sure that the Schwinn name on the seat points away from the Rower Engine so that the RPM Sensor Magnet is on...

Page 32: ...Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep by...

Page 33: ...Remove the Shrouds and set them safely aside NOTICE Do not crimp the cables 3 Installation is the reverse procedure Install the top screws first NOTICE Do not crimp the cables 4 Inspect your machine t...

Page 34: ...o the machine before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the serv...

Page 35: ...Endcap Set them safely aside 3 Slide the Endcap off the end of the Stabilizer 4 Attach the footpad to the Endcap Do not fully tighten the screws 5 Slide the Endcap onto the Stabilizer Fully tighten th...

Page 36: ...he machine before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service...

Page 37: ...an audible clicking noise Be sure that the Seat Rail Locking Pin is fully engaged If it is not fully engaged injury to the user can occur NOTICE The Stabilizer Foot assembly contains grease which can...

Page 38: ...not crimp the cables 7 Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct p...

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