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Schwinn Crewmaster, Service Manual, Page: 22 / 38

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Schwinn Crewmaster Service Manual Download Page 22

22

Note:

  Your machine may not match the image. For reference only.

1. Remove the Schwinn

™

 Quality Seal sticker on the Rear Cover to ex-

pose the top screw. Remove the screw and set it safely aside.

2. Remove the 2 end screws from the Rear Cover. Set them safely aside.

Summary of Contents for Crewmaster

Page 1: ...e HR Receiver 13 4 Pull Handle 16 5 Seat Rail Assembly 18 6 Rear Cover 21 7 RPM Sensor Count Sensor 24 8 Seat 26 9 Seat Rollers 29 10 Shrouds 32 11 Stabilizer End Cap 34 12 Stabilizer Foot 36 Table of...

Page 2: ...aintenance or replacing components If at any time the Warning labels become loose unreadable or dislodged replace the labels If purchased in US Canada contact Customer Service for replacement labels I...

Page 3: ...agnie de l appareil Lisez et assimilez tous les avertissements appos s sur cet appareil Consultez le Guide du propri taire pour prendre connaissance des consignes de s curit et avertissements suppl me...

Page 4: ...e necessary tasks Equipment must be regularly examined for damage and repairs The owner is responsible to make sure that regular maintenance is done Worn or damaged components must be repaired or repl...

Page 5: ...ne is level but the seat rolls unevenly check the seat roller assembly under the seat To adjust the seat rollers turn the adjustment nuts O2 Do not adjust the nuts to such a height that they detach or...

Page 6: ...mbly M 3 Release the Seat Rail Locking Pin to engage the support tube You will hear an audible clicking noise Be sure that the Seat Rail Locking Pin is fully engaged If it is not fully engaged injury...

Page 7: ...ngine O Seat Assembly E Stabilizer Front P Seat Rollers F Transport Wheel Q RPM Sensor Magnet G Pull Strap R RPM Sensor Assembly H Handle S Data Cables Seat Rail I Resistance Adjustment Knob T Console...

Page 8: ...PM Sensor Magnet is on the correct side Check RPM Sensor Assembly RPM Sensor Assembly should be aligned with magnets and connected to data cable Realign sensor if necessary Replace if there is any dam...

Page 9: ...s not engage rail in horizontal position Level adjustment knob Turn the level adjustment knob until the Seat Rail locking pin engages the support tube Seat rolls unevenly Seat roller adjustment hardwa...

Page 10: ...ed knowledgeable about mechanical procedures Disconnect all power to the machine before you service it The Rower Engine components are not serviceable by consumers When disposing of old parts obey the...

Page 11: ...g on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders and children away from the product being serviced at al...

Page 12: ...ully remove the Console Bracket and set it safely aside Discard the Console and screws NOTICE Do not crimp the cables 4 Installation is the reverse procedure Note Be sure the 2 ribs on the Console Bra...

Page 13: ...o the machine before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the serv...

Page 14: ...t path of the Seat Rail Assembly 3 Release the Seat Rail Locking Pin M to engage the support tube You will hear an audible clicking noise Be sure that the Seat Rail Locking Pin is fully engaged If it...

Page 15: ...rews A4 Be sure the cable C is pointed toward the front of the Seat Rail Assembly Slide the cover into position and attach 8 Tie the end of the string at the Seat Rail Assembly opening to the end of t...

Page 16: ...vice it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders...

Page 17: ...Allow ing the pull strap to snap back in an uncontrolled manner could cause damage to the rower engine or injury to the user or bystanders 3 Remove the Handle from the Pull Strap Set it safely aside 4...

Page 18: ...before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technicia...

Page 19: ...cated that attaches the Seat Rail Assembly to the Rower Engine Set the hardware safely aside for reassembly 2 Carefully separate the Seat Rail Assembly and the Rower Engine Disconnect the Data Cables...

Page 20: ...he cables When you reinstall the seat make sure that the Schwinn name on the seat points away from the Rower Engine so that the RPM Sensor Magnet is on the correct side of the Seat Rail 5 Inspect your...

Page 21: ...it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep...

Page 22: ...match the image For reference only 1 Remove the Schwinn Quality Seal sticker on the Rear Cover to ex pose the top screw Remove the screw and set it safely aside 2 Remove the 2 end screws from the Rear...

Page 23: ...hat the Seat Rail Locking Pin is fully engaged If it is not fully engaged injury to the user can occur 6 Remove the bottom screw that attaches the Rear Cover to the Seat Rail Assembly Carefully remove...

Page 24: ...e machine before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service...

Page 25: ...eat Rail Assembly so that the string extends through the Seat Rail Assembly and the Grommet D Untie the string from the old cable and discard the old RPM Sensor Note It may be necessary to remove the...

Page 26: ...rvice it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystander...

Page 27: ...cated that attaches the Seat Rail Assembly to the Rower Engine Set the hardware safely aside for reassembly 2 Carefully separate the Seat Rail Assembly and the Rower Engine Disconnect the Data Cables...

Page 28: ...bles When you install the replacement Seat make sure that the Schwinn name on the seat points away from the Rower Engine so that the RPM Sensor Magnet is on the correct side of the Seat Rail 5 Inspect...

Page 29: ...chine before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service tech...

Page 30: ...cated that attaches the Seat Rail Assembly to the Rower Engine Set the hardware safely aside for reassembly 2 Carefully separate the Seat Rail Assembly and the Rower Engine Disconnect the Data Cables...

Page 31: ...n is the reverse procedure NOTICE Do not crimp the cables When you reinstall the seat make sure that the Schwinn name on the seat points away from the Rower Engine so that the RPM Sensor Magnet is on...

Page 32: ...Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep by...

Page 33: ...Remove the Shrouds and set them safely aside NOTICE Do not crimp the cables 3 Installation is the reverse procedure Install the top screws first NOTICE Do not crimp the cables 4 Inspect your machine t...

Page 34: ...o the machine before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the serv...

Page 35: ...Endcap Set them safely aside 3 Slide the Endcap off the end of the Stabilizer 4 Attach the footpad to the Endcap Do not fully tighten the screws 5 Slide the Endcap onto the Stabilizer Fully tighten th...

Page 36: ...he machine before you service it Read and understand the Part Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service...

Page 37: ...an audible clicking noise Be sure that the Seat Rail Locking Pin is fully engaged If it is not fully engaged injury to the user can occur NOTICE The Stabilizer Foot assembly contains grease which can...

Page 38: ...not crimp the cables 7 Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct p...

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