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Introduction

Operation Manual - Line pump

s

10

 

revD

a

te

 

Introduction

 

This operation manual contains unit specifications,
product overview information, the safety manual,
operation information, and maintenance information
for your concrete pump unit. 

 

Manufacturer’

s

 

S

tatement

 

The information contained in the operation manual is
absolutely necessary for the safety, proper setup,
operation, maintenance, and servicing of your concrete
pump. By learning this information and practicing it
every day, you can expect that your concrete pump unit
will give you efficient and reliable service year after
year.

For your own benefit and safety, read the information in
this manual, and follow the instructions to the letter. 

Before you operate your concrete pump for the first
time, you should read the operating instructions several
times through. We recommend that you keep a copy
with the concrete pump for quick reference while on
the job site. The general knowledge must be in place
before you arrive on the job site. Any and all persons
who operate a concrete pump must be familiar with the
operating instructions. Even a temporary operator (for
example, if the normal operator is ill or on vacation)
must be familiar with the operation instructions. It
stands to reason that a person who has not operated a
particular concrete pump before will not know how to
safely operate that concrete pump. The machine is built
to the latest technology and safety regulations, but it
may still be dangerous to people and property if it is
operated, maintained, repaired, or used incorrectly.

The illustrations contained in this manual are intended
to clarify text passages. They may look slightly
different from your unit, but this has only been allowed
if it does not fundamentally change the factual
information. 

Technical modifications that are made to units will be
documented in each new edition of the operation
manual.

 

S

afety alert 

s

ymbol and 

s

ignal word 

explanation

 

The triangle with the exclamation point inside is used
to alert you to an important safety point and is called a

 

safety alert symbol

 

. One of the following signal words

will appear after the safety alert symbol:

If the safety alert symbol is followed by the
signal word 

 

DANGE

R

 

, it indicates a

hazardous situation which, if not avoided,

 

W

ILL

 

 lead to 

 

d

e

a

th or serio

u

s inj

u

ry.

 

If the safety alert symbol is followed by the
signal word 

 

W

A

R

NING

 

, it indicates a

potentially hazardous situation which, if not
avoided, 

 

COULD

 

 result in 

 

d

e

a

th or serio

u

s

inj

u

ry.

 

If the safety alert symbol is followed by the
signal word 

 

CAUTION

 

, it indicates a

potentially hazardous situation which, if not
avoided, 

 

MAY

 

 result in 

 

minor to mo

d

er

a

te

inj

u

ry.

 

The signal word 

 

CAUTION

 

 used without the

safety alert symbol means the point addresses
a hazard which 

 

COULD

 

 cause 

 

da

m

ag

e to

eq

u

i

p

ment or 

p

ro

p

erty.

WARNING

Improper 

s

etup / operation create

s

 

hazard

s

. Do not operate thi

s

 machine 

without training. Under

s

tand the 

warning

s

 in 

s

afety manual

s

 and on 

decal

s

.

000099.ep

s

Danger

Warning

Caution

Summary of Contents for Rock Valve

Page 1: ...Line Pump Division 5900 Centerville Rd White Bear MN 55127 1 888 SCHWING 724 9464 www schwing com OPERATION MANUAL FOR CONCRETE LINE PUMPS All SP Rock Valve Models Part Number 30100750...

Page 2: ...NIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Revision date 01 10 Version...

Page 3: ...OPERATION MANUAL FOR ALL SP ROCK VALVE MODELS Part Number 30100750 Version 2 0 1 Copyright 2010 Schwing All rights reserved swg99a001 eps...

Page 4: ...Hydraulic Pressure Specifications 19 Safety How to Order Additional Safety Manuals 22 Product Overview First Commissioning 26 Installation of your new unit 26 Machine Description 27 Emergency Stop swi...

Page 5: ...b 98 Have the equipment that you will need for the job 98 Have the right personal protective equipment for the job 100 Check the equipment before leaving the yard 101 Towing the unit 102 Licensing 102...

Page 6: ...Fittings 128 General Information 128 Specific Information 129 General Maintenance Tips 130 Torque Specifications 130 Adjusting relief valves 130 Removal of safety devices 130 Preventative Maintenance...

Page 7: ...ntinued BPA 450 189 Hydraulic Schematics continued BPA 500 190 Hydraulic Schematics continued BPA 2000 191 Electric Schematics 192 BPA 450 500 192 WP FWD REV w FWD VIBRATOR 193 Electric Schematics BPA...

Page 8: ...Table of Contents Operation Manual Line pumps viii revDate...

Page 9: ...pumps Startup 250 Users Danny Desktop Operation manuals small line All SP Rock Valve models Frame files Intro fm Operation Manual 9 INTRODUCTION Manufacturer s Statement 10 ID Tag Location 12 ID Tag...

Page 10: ...t to the latest technology and safety regulations but it may still be dangerous to people and property if it is operated maintained repaired or used incorrectly The illustrations contained in this man...

Page 11: ...and service needs Call us at either of these s Minnesota main office 651 429 0999 Call Center 1 888 SCHWING 724 9464 How to order parts To place an order for spare parts you can order on line at schw...

Page 12: ...Manual Line pumps 12 revDate ID Tag Location The ID tag for this machine is located on the right hand side of the tongue on the passenger side as shown in Figure 1 SWG99a002 eps Figure 1 Location of I...

Page 13: ...e steel subframe The unit serial number is located on the tongue directly below the ID tag as shown in Figure 2 When you locate the number call the Schwing Service Department for the information The u...

Page 14: ...Introduction Operation Manual Line pumps 14 revDate NOTES...

Page 15: ...Specifications Operation Manual Line pumps SPECIFICATIONS Concrete Pump Specifications 16 Hydraulic Pressure Specifications 19 swg99a001 eps...

Page 16: ...0 bar 4350 psi Theoretical Concrete Output 95 yd3 hr 35 yd3 hr 70 yd3 hr Max Pressure on Concrete 64 9 bar 942 psi 100 bar 1450 psi 75 8 bar 1100 psi Max Horizontal Pumping Distance 297 8 m 977 ft 463...

Page 17: ...psi Theoretical Concrete Output 70 yd3 hr 50 yd3 hr 118 yd3 hr Max Pressure on Concrete 75 8 bar 1100 psi 75 8 bar 1100 psi 60 bar 870 psi 108 bar 1568 psi Max Horizontal Pumping Distance 353 6 m 116...

Page 18: ...te 76 bar 1100 psi 76 bar 1100 psi Max Horizontal Pumping Distance 353 6 m 1160 ft 353 6 m 1160 ft Max Vertical Pumping Distance 100 6 m 330 ft 100 6 m 330 ft Max Aggregate Size 25 4 mm 1 0 in 25 4 mm...

Page 19: ...ete Pump bar PSI WP 1250 330 4785 SP 1000HP 280 4050 SP 1000 300 4350 SP 750 18 300 4350 SP 750 15 266 3867 SP 450 266 3867 SP 500 266 3867 BPA 2000 300 4350 Agitator 125 1812 Accumulator dump valve 2...

Page 20: ...Specifications 20 Operation Manual Line pumps NOTES...

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