Table of Content
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Operation Manual - Line pump
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Clean the rock valve and material cylinders ..................................... 119
Be careful with acid .......................................................................... 120
Clean the waterbox ........................................................................... 121
Preparation for travel ........................................................................ 122
Special Pumping Situations .................................................................... 122
Rod side to piston side pumping (BPA 2000) .................................. 122
Quick Clean-out ................................................................................ 123
Cold weather pumping...................................................................... 123
Preheating the hydraulic oil .............................................................. 124
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Filtration.................................................................................................. 126
General Information.......................................................................... 126
Specific Information ......................................................................... 126
Hydraulic Oils......................................................................................... 128
General Information.......................................................................... 128
Specific Information ......................................................................... 128
Pressure, Hoses and Fittings ................................................................... 128
General Information.......................................................................... 128
Specific Information ......................................................................... 129
General Maintenance Tips ...................................................................... 130
Torque Specifications ....................................................................... 130
Adjusting relief valves. ..................................................................... 130
Removal of safety devices. ............................................................... 130
Preventative Maintenance....................................................................... 131
Daily Maintenance ............................................................................ 131
Weekly Maintenance ........................................................................ 132
Monthly maintenance ....................................................................... 133
Quarterly Maintenance ..................................................................... 136
Semiannual maintenance .................................................................. 136
Annual maintenance ......................................................................... 140
Scheduled maintenance checklist ........................................................... 141
Unscheduled maintenance ...................................................................... 142
Changing rams .................................................................................. 142
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Hydraulic Oil Viscosity Chart ................................................................ 150
Torque Specifications for Metric Bolts .................................................. 151
Recommended Emergency Hose Kit ...................................................... 152
Fitting Wrench Sizes............................................................................... 153
Straight Fittings................................................................................. 153
Banjo Fittings.................................................................................... 153
Maintenance checklist............................................................................. 154
Output charts........................................................................................... 155
Using the chart. ................................................................................. 156
Nomograph ............................................................................................. 161