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S

ervice Manual

Remote Control Cable/Radio

569

Radio Control FW 20

Table of Contents

1. TABLE OF CONENTS

2. SHORT OPERATING INSTRUCTIONS

3. FOREWORD

4. DESIGNATED USE, WARRANTY

5. SAFETY REGULATIONS AND ACCIDENT

PREVENTION REGULATIONS

6. CERTIFICATE OF APPROVAL

7. SHORT DESCRIPTION

8. TECHINCAL DATA, RATING PLATES

9. MONITORING-, WARNING-, AND CONTROL

ELEMENTS

10. PRE-OPERATING INSTRUCTIONS

11. OPERATION

12. EMERGENCY SHUT-OFF

13. INTERRUPTIONS OF WORK, END OF

OPERATION

14. REPLACING OF BATTERY

15. MALFUNCTIONS

16. MAINTENANCE, REPLACING OF FUSES

17. REPAIR

Copyrighted. These operating instructions must not be

duplicated, used improperly, or communicated to third

parties without our consent - not even by way of

excerpts.

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Summary of Contents for FW 18

Page 1: ...e and binding for the operation with the remote control too To avoid any unintended working movement of the machine and before changing from one control system to another SET ALL CONTROL ELEMENTS IN T...

Page 2: ...rea after having been warned Wear personal protective equipment when operating the machine Traveling Drive on bridges decks etc only if the bearing height capacity is adequate The vehicle must not tra...

Page 3: ...d to the concrete outlet e The concrete outlet should be positioned high enough to permit easy discharge of the con crete f The pipe cleaning head must be equipped with a working gauge and a properly...

Page 4: ...de Start truck engine The transmission and reception of a valid con trol command is indicated on the transmitter and receiver by the green LEDs flashing If no command is sent within a period of 20 sec...

Page 5: ...rranty The following extract from the terms of warranty deals with those damages which may result from incorrect operation and maintenance The warranty does not extend a to defects arising in conseque...

Page 6: ...t Transmission of the control functions digital Charging unit for transmitter battery installed in the receiver Receiver Operating frequency in the 70 cm band 27 55 inches Telegram evaluation by micro...

Page 7: ...L CONTROL to 24 V on board volt ages with negative pole connected to the chassis negative to ground The BLACK AND WHITE CONTROL receiver can be connected to 24 V on board voltages with negative to gro...

Page 8: ...ustment of concrete pump 5 Antenna socket with removable antenna 6 Selector switch vibrator on off 7 Button horn on truck 8 LED EMERGENCY OFF button operated 9 Selector switch truck engine speed adjus...

Page 9: ...eiver FAULT 5 Two colour LED Battery charge control GREEN battery CORRECTLY inserted pole charging RED battery INCORRECTLY inserted pole replace correctly turn immediately OFF no battery inserted 6 Pl...

Page 10: ...machine by turning them to the right 5 Switch on the receiver using the toggle switch LED lights up RED The receiver is waiting for a control signal 6 Unlock EMERGENCY OFF button of transmitter by tu...

Page 11: ...elts as required by means of the buckles If desired the carrying belt can be completely removed from the transmitter Transmitter mode 1 When the receiver is ON unlock the EMERGENCY OFF button of the t...

Page 12: ...hours BEFORE the voltage monitor indicates a battery change by flashing Transmitter range For safety reasons the transmitter range is limited but is sufficient for all conceivable construction site s...

Page 13: ...e toggle switch 5 The LED extinguishes 6 Switch the truck engine off and remove the ignition key 7 Lock the transmitter in the driver s cabin and secure the machine against unauthorized use Changeover...

Page 14: ...ng ing the battery receipt of an invalid telegram Transmission of the control commands from the transmitter to the receiver is effected using telegrams These telegrams consist of a so called basic cod...

Page 15: ...Check that the cover is correctly mounted If mounted upside down there is a visible gap through which humidity can penetrate into the bat tery compartment Charging the transmitter battery The battery...

Page 16: ...Service Manual Remote Control Cable Radio 568 Home Print Print...

Page 17: ...ORT DESCRIPTION 8 TECHINCAL DATA RATING PLATES 9 MONITORING WARNING AND CONTROL ELEMENTS 10 PRE OPERATING INSTRUCTIONS 11 OPERATION 12 EMERGENCY SHUT OFF 13 INTERRUPTIONS OF WORK END OF OPERATION 14 R...

Page 18: ...of the machine Ready for Operation State Switch on power supply of transmitter LED 4 is flashing Push EMERGENCY SHUT OFF 1 LED 4 is flashing faster Pull EMERGENCY SHUT OFF 1 LEDs 2 and 4 are extinguis...

Page 19: ...ordering spare parts please contact Schwing America Inc 5900 Centerville Road White Bear MN 55127 651 429 0999 TWX 910 563 3539 or the authorized representative for your area quoting always the machin...

Page 20: ...ion and fitting by third parties incorrect commissioning incorrect or negligent treatment and inappropriate use b defects caused by modifications or repair work performed by the customer or by third p...

Page 21: ...0 position The transmitter is splash proof only when the cover is closed but not watertight The equipment may only be put into operation when the cover of the receiver is properly closed Keep all par...

Page 22: ...ete The channel switching of the radio equipment supplied permits the simultaneous and interference free operation of several FW 20 units The transmitting and receiving frequencies of the unit are sel...

Page 23: ...ransmitter shut off at 8 7 V Weight approximately 3 kg Transmitter Frequency range 430 to 470 MHz 2 RF channels switch selected Transmitter output power approximately 5 mW Transmitting range 100 m Dig...

Page 24: ...19 cassette 3HE 28FE resp 42 TE Weight approximately 2 kg without casing Supply voltage 20 to 28 V Power consumption max 0 5 A Receiver Frequency range 430 to 470 MHz automatic transmitting frequency...

Page 25: ...h transmitter power supply ON OFF 6 Selector switch transmitter channel selection HF1 HF2 The other monitoring warning and control elements correspond to those of the cable control units of the coresp...

Page 26: ...fig 1 1 Key switch in driver s cab power supply ON 2 Pilot lamp power supply ON INSTALLATION OF RECEIVER fig 2 1 Cover lock 2 Pilot lamp power supply ON RECEIVER fig 3 T1 Connector for diagnostic unit...

Page 27: ...troller 1 supply controller 1 supply 5V controller 2 supply controller 2 supply 5V failure in EMERGENCY SHUT OFF circuit of controller 1 receiver RF channel 1 selected RF channel 1 selected controller...

Page 28: ...y existing cold starting aid Leave the ignition on If required remove the cable control unit con nector and insert the radio receiver connector into the socket outlet During cable controlled operation...

Page 29: ...supply the LEDs of the receiver must indicate the following state of operation MODULE LED DISPLAY NG all LEDs on HF K1 K2 alternating in 1 second intervals transmitter scanning MC 2 MC 2 flickering ir...

Page 30: ...ting into operation oth erwise not possible Switch on power supply with selector switch 5 LED 4 flashing request to test the EMER GENCY SHUT OFF but ton Push EMERGENCY SHUT OFF button LED 4 flashing f...

Page 31: ...case of trouble cf section 15 MODULE LED DISPLAY NG NOT1 NOT2 off EMERGENCY SHUT OFF circuit closed HF K1 or K2 permanently lit depending on transmitter channel selection MC 2 MC 2 flashing regularly...

Page 32: ...smitter battery from deep discharge The energy saving feature is reset after activation of any switch If all control elements of the transmitter are in their 0 position the transmitter power supply is...

Page 33: ...e frequency the operation will be interrupted for about 3 seconds as the EMERGENCY SHUT OFF circuit of the receiver will be interrupted 12 Emergency Shut Off The control unit is equipped with 2 separa...

Page 34: ...se an EMERGENCY SHUT OFF button for ordinary shut off If the power supply remains on the unit continues to transmit the EMERGENCY SHUT OFF signal This leads to unnecessary discharging of the battery S...

Page 35: ...without further turning Take care that the lid fits correctly Turning the lid 180 degrees during fitting leaves a visible air gap In this position moisture can penetrate into the battery compartment...

Page 36: ...signal interference may have different causes TRANSMITTER OUT OF RANGE The transmitter range is limited for safety reasons but is nevertheless sufficient for normal use on construction sites RADIO SH...

Page 37: ...ct the functions of the machine The interference is nevertheless indicated by LEDs TST 1 2 3 of the MC 1 module on the receiver Switch over to another transmit frequency with selector switch 6 if you...

Page 38: ...le Transmitter LED s LED LED STOP LED DESCRIPTION ACTION Battery empty battery wrongly inserted power OFF Charge Battery Turn Power On Valid empty messages energy saving timer ON Begin machine control...

Page 39: ...ERGENCY SHUT OFF see MC1 NOT1 NOT2 off but no function Fuse defective Replace fuse cf sec tion 16 LED DISPLAY MESSAGE POSSIBLE CAUSE OF TROUBLE REMEDIAL ACTION K1 K2 alternately flashing Transmitter s...

Page 40: ...data Call after sales service REL on Failure in REL See relay output PROP on Failure in PROP analogue outputs out of tolerance adjuster deregulated Vehicle power supply voltage 20V resp 28V Call after...

Page 41: ...tional message Call Service Department Another transmitter with same frequency nearby message affected by address error Call Service Department Message affected by mode error encoder switch in wrong p...

Page 42: ...rd of the black and white control receiver and the circuit board of the proportional control receiver are equipped with one fuse each Use only miniature fuses 5 x 20 mm 3 15 A Fuses can be replaced as...

Page 43: ...w the blue multipole connector from the circuit board Pull off the antenna cable Loosen the four fastening screws at the front side Depress the screws slightly and turn counter clockwise by 90 degrees...

Page 44: ...IAL RADIO SERVICE INDUSTRIAL TELECOMMUNICATIONS ASSOCIATION ATTN FREQUENCY COORDINATION DEPARTMENT 1110 NORTH GLEBE ROAD SUITE 500 ARLINGTON VA 22201 703 528 5115 IB NABER NATIONAL ASSOCIATION OF BUSI...

Page 45: ...ote Control Cable Radio 597 Radio Control FW 24 Table of Contents 1 Safety Instructions 2 Scope of Application 3 Start up 4 Operation 5 Charging the Battery 6 Maintenance 7 Operation 8 Fault Indicator...

Page 46: ...or which it is designated Any other use is forbidden Using the device for purposes other than its designated use faulty operation insufficient maintenance and unauthorized repairs of the remote contro...

Page 47: ...s are the same with the exception of switch 6 Fig 1 for both control systems For detailed description please refer to chapter 3 The present manual does not contain instructions relating to a particula...

Page 48: ...ake sure all switches are in their basic or neural position before switching on the transmitter Fig 1 Fig 1 shows only those control and monitoring elements as a are typical of radio remote control un...

Page 49: ...ion labeled quitt acknowledge See also the abbreviated COMFORT Control operating instructions i d no 10167123 To switch off the transmitter e g after the work has ended set the Power switch 5 to neutr...

Page 50: ...terrupted or no transmission at all you can use the Power switch 5 to select between HF 1 and HF 2 This switch selects the transmission channel After switching over to another channel the transmitter...

Page 51: ...valid radio data telegrams are being received or when the emergency shut off button on the transmitter has been depressed In this case the receiver in in the EMERGENCY SHUT OFF state i e deactivated T...

Page 52: ...ng with wrong polarity into the charging case the battery can be wrongly inserted into the case only with force the red LED 8 Verpolt Wrong polarity lights up In this case withdraw the battery and re...

Page 53: ...at the switches are immediately replaced the transmitter is never exposed to the jet of a high pressure cleaner or to caustic liquids proper functioning of all control elements is checked at regular i...

Page 54: ...ivated basic position enable not accepted restart protection active one or more functions activated transmitter sending data depress EMERGENCY SHUT OFF button LED flashing faster and release depress e...

Page 55: ...d battery inserted with wrong polarity battery being discharged machine executes control commands set all switches on trans mitter to 0 unlock EMER GENCY SHUT OFF button change frequency choose other...

Page 56: ...Service Manual Remote Control Cable Radio 608 Home Print Print...

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