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BROCSCH115.1

Summary of Contents for calorSchwank D 15U

Page 1: ...BROCSCH115 1...

Page 2: ...d at single stage operation 25 Adjusting thermal load at two stage operation 26 Adjusting thermal load for modulating operation 27 12 Service guide Trouble shooting 28 13 Change of gas family 29 14 Ac...

Page 3: ...tion handling of the heater Notes for your safety This appliance is designed according to the requirements of the existing standards Nevertheless it is possible that dangers for you and others result...

Page 4: ...vice gas combination valve single two stage or modulating air differential pressure switch electrical plug connection and fan Radiant tubes with turnaround box flange packing Corrosion resistant refle...

Page 5: ...n 5 Air baffle plate only 15 20 30 40U 6 Gas combination valve single two stage or modulating 7 Test nipple connection pressure 8 Test nipple nozzle pressure 9 Adjustment screw nozzle pressure 10 Adju...

Page 6: ...stance when hanging horizontally c Minimum upper safety distance when hanging angled d Minimum lateral distance to supply pipes outside radiation area Distances to flammable materials in the radiant a...

Page 7: ...the heater is not permitted see Fig 5 Please note that the radiant tube being in operation expands several centimetres because of thermal expansion Avoid therefore inflexible suspension Do not use fi...

Page 8: ...ndirect flue into the room Type A3 without exhaust system combustion air from inside the room 2 Flued with individual exhaust system combustion air from inside the room Type B23 3 Flued with individua...

Page 9: ...t flue 4 Exhaust flue with flue collecting system and central flue fan according to EN 777 Type D The heating installation must not exceed 10 radiant tubes The exhaust air of each tube is collected vi...

Page 10: ...ted with flue gas diverter to avoid flow back of flue gas in combustion air stream Note that the flue gas diverter code no 126 7018 0 is mounted in a position so that the flue gas is diverted from the...

Page 11: ...used by improper assembly and or operating of the heater Proper assembly and operation is the responsibility of the user Switching on the heater Switch on the heater The main switch is on the control...

Page 12: ...is only necessary to remove the plug of the power supply The connection cable for the lifting magnet of 2 stage gas combination valve must connect from the connection box 230 V 50 Hz to the provided...

Page 13: ...alor D shape U Australia 43 13 Technical specification subject to change Fig 9 Measurements infraSchwank D calorSchwank D 30U and 40U view from below infraSchwank D calorSchwank D 30U all dimensions i...

Page 14: ...58 7 74 4 R 7652 infraSchwank D calorSchwank D 100 IP 20 104 59 9 44 7 59 9 75 9 115 9 1 Hi B 37 8 MJ m 3 2 Hi B 95 8 MJ m 3 Tab 4 Technical data infraSchwank D calorSchwank D 1 Hi B 37 8 MJ m 3 2 Hi...

Page 15: ...ctly by the exhaust pipe or by a special air exhaust pipe system For optimal adaption of heaters performance to the heat demand of the building heaters are offered in 2 stage or modulating operation S...

Page 16: ...ers M8 on the suspension bracket First the reflector will be fixed on the U bend connection by self tapping screws For insulated reflectors calorSchwank D the reflector end with notch on sides shows t...

Page 17: ...Start the reflector mounting at the turnaround box connection with the longest reflector L 3000mm Reflector will be fixed on the turnaround box connection by self tapping screws For insulated reflecto...

Page 18: ...Use only stainless rivets Tube bars have to be fixed by nuts 3D washers lock washers M8 on the suspension brackets Start the reflector mounting at the turnaround box connection Reflector will be fixed...

Page 19: ...washers lock washers M8 on the suspension brackets Start the reflector mounting at the turnaround box connection Reflector will be fixed on the turnaround box connection by self tapping screws For in...

Page 20: ...consider the pressure drop of the upstream mounted gas connection and gas filter For the detailed pressure drop value of the Schwank gas pipe systems see table 7 Minimum connection pressures in front...

Page 21: ...allation of the heater Reconnection after pressure control and expansion Please observe the national standards Connect the heater with an approved flexible hose Use the following hose length Mount onl...

Page 22: ...n and combustion heat Only use heat resistant cables near the tubes Electrical connection Single stage operation Route the connection cable power supply to the three pin plug and connect the cables se...

Page 23: ...ank D calorSchwank D Fig 20 Connecting diagram two stage regulation infraSchwank D calorSchwank D Burner unit Control box Thermocontrol Plus M unoSchwank L N PE L N PE Gas valve VK 4105C Electrical su...

Page 24: ...orSchwank D Fig 22 Wiring diagram burner unit infraSchwank D calorSchwank D GVK VK 4105N with modulating lifting magnet Burner unit Time delay 1minute ignition for max load integrated in moduSchwank a...

Page 25: ...sure Connect the pressure measuring instrument to the test nipple and determine the connection pressure Close the test nipple after the measurement 3 Open the test nipple nozzle pressure Connect the p...

Page 26: ...r natural gas H Wo B 50 0 MJ m 3 is shown in table 5 page 14 5 Take off the plastic cap E see Fig 25 page 26 from the lifting magnet lift the cap with a small screw driver 6 Put the radiant tube into...

Page 27: ...9 Ensure that the input pressure at the gas pressure regulator is sufficient enough e g 15 mbar 10 Push the button button block B so that the measured nozzle pressure will be 1 mbar below the required...

Page 28: ...erature control Check the distances to any flammable materials Check the air flue ventilation of the room Remove condensation water in the tube Check correct connection of the reflectors Check if the...

Page 29: ...e see tab 5 page 14 3 Adjust the new start step pressure see tab 8 page 29 4 Stick on the new rating label Instruction to adjust start step pressure 1 Adjust the start step pressure with the regulatio...

Page 30: ...M8 x 60 nuts Fig 31 page 32 Screw on angled brackets at the inner holes of suspension bracket 4 Holding bracket put loose on the first reflector view from burner unit and screw together with two angl...

Page 31: ...d burner top with supplied cable straps or similar at bottom protection grid 10 Protection grid burner top has to be cut holes depends on installation on site for flue system and may be gas line Conne...

Page 32: ...bject to change Fig 30 Fixed end bracket on turnaround box Fig 31 Fixed angled bracket on suspension bracket Fig 32 Holding bracket infra D and calor D Fig 33 Loose mounted clamp Fig 34 Fixing front p...

Page 33: ...ther with the added clip C and screw nut M8 and lock a nut to ensure the reflector elongation sheets 5 Fix reflector elongation sheets to another with screw nut M8 At heaters with axial reflector elon...

Page 34: ...front fixing bolt at burners flange reaches through front of the protection box 4 Pass other half gas inlet connection through PG gland and connect with burner unit Union fitting first tighten by han...

Page 35: ...pipe should to be mounted a gas filter group gas filter premounted double nipple for tube heater 40U For tube heaters 15 30U a similar gasfilter group has to be ordered in case the gas pipe is made o...

Page 36: ...tube L 5950mm stainless steel with welded flanges not in figure 42 126 7220 0 8 Radiant tube L 3050mm with burner flange not in figure 42 only for heringbone systems 126 7069 0 9 Radiant tube L 4540m...

Page 37: ...d replacement HONEYWELL for SIT 2 stage Propane infra D calor D 15 40U with cable for valve and 2 stage coil in cardboard 126 7536 2 8 Connection cable lifting magnet modulating valve not in figure 43...

Page 38: ...infraSchwank D calorSchwank D shape U 38 Version 004 infra_calor D shape U Australia 43 13 Technical specification subject to change 16 AGA Certification...

Page 39: ...infraSchwank D calorSchwank D shape U 39 Version 004 infra_calor D shape U Australia 43 13 Technical specification subject to change 17 EC type examination certificate...

Page 40: ...infraSchwank D calorSchwank D shape U 40 Version 004 infra_calor D shape U Australia 43 13 Technical specification subject to change...

Page 41: ...Australia 43 13 Technical specification subject to change Version 004 infra_calor D shape U Australia 43 13 Technical specification subject to change Version 004 infra_calor D shape U Australia 43 13...

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