SCHUNK TOOLFIX Assembly And Operating Manual Download Page 20 | Manualshive

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Assembly

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01.00 | | TOOLFIX modular tool mounting device | en | 1510829

5.2 Assembly

WARNING

Risk of injury to the operating personnel during transport and
assembly of the Toolfix components

•

Use a crane or a transport truck when transporting.

•

Wear personal protective equipment.

During installation, observe the correct tightening torques of the
mounting screws as well as a sufficient depth of engagement.
Below is an example of M10 mounting from above (1) and an
example of M12 mounting from below (2).

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Summary of Contents for TOOLFIX

Page 1: ...Translation of Original Operating Manual Modular tool mounting device TOOLFIX Assembly and Operating Manual ...

Page 2: ...0 18 05 2022 en Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to answer any questions on this product and other solutions Ask us questions and challenge us We will find a solution Best regards Your SCHUNK team Customer Management Tel 49 7572 7614 1300 Fax 49 7572 7614 103...

Page 3: ...Disposal 10 2 12 Fundamental dangers 10 2 12 1 Protection during handling and assembly 11 2 12 2 Protection during commissioning and operation 11 2 12 3 Notes on particular risks 12 3 Technical data 13 3 1 Maximum load values 14 4 Screw tightening torques 17 5 Assembly 18 5 1 Pre assembly measures 18 5 2 Assembly 20 6 Description of function 21 6 1 TOOLFIX MONO basic module 22 6 2 TOOLFIX VARIO ba...

Page 4: ... VARIO basic module 33 8 3 TOOLFIX MONO or VARIO tool adapter ISO SK BTCat HSK A B VDI 35 8 4 TOOLFIX MONO or VARIO tool adapter HSK E F 36 8 5 TOOLFIX MONO or VARIO tool adapter Capto 37 8 6 TOOLFIX TURN tool adapter 38 9 Storage 39 4 01 00 TOOLFIX modular tool mounting device en 1510829 ...

Page 5: ...l are intended to provide a basic understanding and may deviate from the actual version 1 1 1 Illustration of warnings To make risks clear the following signal words and symbols are used for safety notes DANGER Danger to individuals Ignoring a safety note such as this will certainly lead to irreversible injury and even death WARNING Danger to individuals Ignoring a safety note such as this can lea...

Page 6: ...are not covered by the warranty 1 3 Product Overview TOOLFIX tool mounting devices Basic modules for mounting the system at the workplace TOOLFIX MONO with permanently mounted tool adapter TOOLFIX VARIO with quick change function for tool adapter Tool adapters for basic modules in all common sizes ISO SK BT Cat VDI HSK CAPTO MONO system tool adapters are permanently mounted on the basic module VAR...

Page 7: ...e if they are used as a clamping device toolholder load handling device or as lifting equipment toolholder tapers are fixed for the purpose of machining they are used in working environments that are not permissible the technical data specified by the manufacturer are exceeded during usage 2 3 Structural changes Implementation of structural changes Modifications changes or reworking e g additional...

Page 8: ...s and considerable material damage All work must only be performed by appropriately qualified personnel Personnel must have read and understood the complete manual before beginning any work on the product Observe country specific accident prevention regulations and the general safety notes The following personnel qualifications are required for the various activities on the product Specialist pers...

Page 9: ... Modified or damaged toolholder mountings must not be clamped with the Toolfix adapters Do not use a hammer to loosen any stuck screws on clamped toolholder mountings Avoid any manner of working that may interfere with the function and operational safety of the product Use the product as intended Observe the safety notes and assembly instructions Do not expose the product to any corrosive media Re...

Page 10: ...alling Do not walk under suspended loads 2 10 Malfunctions Behavior in case of malfunctions Immediately remove the product from operation and report the malfunction to the responsible departments persons Order appropriately trained personnel to rectify the malfunction Do not recommission the product until the malfunction has been rectified Test the product after a malfunction to establish whether ...

Page 11: ... assembly and transport equipment and take precautions to prevent jamming and crushing Incorrect lifting of loads Falling loads can cause serious injuries and even death Stand clear of suspended loads and do not step within their swiveling range Never move loads without supervision Do not leave suspended loads unattended 2 12 2 Protection during commissioning and operation Falling components Falli...

Page 12: ...nnel during transport and assembly of the TOOLFIX mounting system Use a crane or a transport truck when transporting Wear personal protective equipment WARNING Risk of injury from sharp cutting edges There is a fundamental risk of injury when working with machining tools When working with machining tools in TOOLFIX mounting systems special care is required when standing within direct reach of the ...

Page 13: ...O and TURN tool adapters TOOLFIX VARIO 4 x M10 or 4 x M12 Yes VARIO and TURN tool adapters Tool adapter Type Quick change Rotatable around the tool axis Possible sizes MONO tool adapter No No ISO SK BT 20 25 30 35 40 45 50 60 VDI 16 20 25 30 40 50 60 80 HSK 32 40 50 63 80 100 125 forms A F Capto C3 C4 C5 C6 C8 C10 VARIO tool adapter Yes No TURN tool adapter Yes Yes 13 01 00 TOOLFIX modular tool mo...

Page 14: ...the following calculation values it should be noted that hammer blows and impulses are not taken into account Maximum load TOOLFIX MONO basic module Fmax 1 000 N Mmax 200 Nm Maximum load TOOLFIX VARIO basic module Fmax 1 000 N Mmax 300 Nm Maximum load TOOLFIX TURN basic module Fmax 1 000 N Mmax 150 Nm ...

Page 15: ... kg 300 Nm 100 6 kg 300 Nm 125 6 kg 300 Nm ISO 30 5 kg 100 Nm 35 6 kg 120 Nm 40 5 kg 120 Nm 45 5 kg 200 Nm 50 3 kg 300 Nm 60 5 kg 300 Nm Tool adapter type Size Maximum loading weight M Permissibl e torque M VDI VDI W Index 20 5 kg 80 Nm 25 4 kg 80 Nm 30 4 kg 200 Nm 40 4 5 kg 250 Nm CAPTO C3 50 kg C4 100 kg C5 100 kg C6 100 kg C8 100 kg 15 01 00 TOOLFIX modular tool mounting device en 1510829 ...

Page 16: ...t M Permissibl e torque M KM 40 100 kg 200 Nm 50 100 kg 100 Nm ISO TURN 30 150 Nm 40 150 Nm 50 300 Nm 60 5 kg 300 Nm Tool adapter type Size Maximum loading weight M Permissibl e torque M HSK A Turn 40 150 Nm 63 6 5 kg 100 Nm 80 6 kg 150 Nm 100 4 kg 150 Nm Capto Turn C4 100 kg 150 Nm C6 100 kg 150 Nm C8 100 kg 150 Nm ...

Page 17: ...ing torques Screw tightening torques for fastening TOOLFIX MONO and VARIO basic modules to the workstation screw quality 10 9 Screw size M10 M12 Maximum admissible torques MA Nm 69 121 17 01 00 TOOLFIX modular tool mounting device en 1510829 ...

Page 18: ...ake heed of the ambient conditions Mounting the Toolfix system is only permitted on firmly anchored work tables or cabinets Slippery or uneven surfaces in front of the mounted system must be avoided to enable the employee to stand as safely as possible The mounting surface for the TOOLFIX basic module should be level and free of chips and other contamination If the TOOLFIX basic module is to be sc...

Page 19: ...Assembly 19 01 00 TOOLFIX modular tool mounting device en 1510829 ...

Page 20: ...t and assembly of the Toolfix components Use a crane or a transport truck when transporting Wear personal protective equipment During installation observe the correct tightening torques of the mounting screws as well as a sufficient depth of engagement Below is an example of M10 mounting from above 1 and an example of M12 mounting from below 2 ...

Page 21: ...ct series also allows for the flexible quick change of various tool adapters The TURN product series available in MONO and VARIO versions allows the clamped tool to be rotated around its own axis and locked in various rotational positions to achieve optimum tool accessibility Before working on clamped tools toolholder mountings check locking of the tool adapter 21 01 00 TOOLFIX modular tool mounti...

Page 22: ...ting shaft 3 Pressing the top release mechanism 4 releases a lock and the tool adapter 2 can now be rotated 180 around the middle axis of the connecting shaft 3 The cylindrical pin 6 on the back of the basic module prevents it from rotating 360 Removing the cylindrical pin 6 is not permitted When the release mechanism 4 is released the tool adapter 2 snaps back into place at one of 4 possible dete...

Page 23: ... the tool adapter 2 with connecting shaft 3 can be pulled out of the basic module 1 to the right Pressing the top release mechanism 4 releases a lock and the tool adapter 2 can now be rotated freely around the middle axis of the connecting shaft 3 When the release mechanism 4 is released the tool adapter 2 snaps back into place at one of 8 possible detent positions 23 01 00 TOOLFIX modular tool mo...

Page 24: ...e connecting shaft 3 After equipping the tool adapter with a toolholder mounting secure it against falling out by locking the locking mechanism 5 Depending on the design of the tool adapter different locking mechanisms are implemented Before loading and unloading the tool adapter bring the axis of the toolholder mounting of the tool adapter 2 into vertical position The opening of the clamped toolh...

Page 25: ...uipping the tool adapter with a toolholder mounting secure it against falling out by locking the locking mechanism 2 Depending on the design of the tool adapter different locking mechanisms are implemented Before loading and unloading the tool adapter bring the axis of the toolholder mounting in the tool adapter 2 into vertical position The opening of the clamped toolholder taper protrudes upwards...

Page 26: ...hanism 2 Before loading and unloading the tool adapter bring the axis of the toolholder mounting in the tool adapter 2 into vertical position The opening of the clamped toolholder taper protrudes upwards The TOOLFIX TURN tool adapter also allows clamped toolholder mountings to be rotated around their own axis to ensure optimum accessibility to all desired positions This turning function is release...

Page 27: ...out To release the clamped toolholder taper the respective spring latch must be pulled outward by hand Only then can the toolholder taper be removed On the TOOLFIX VARIO or MONO tool adapter of the ISO version the spring latch is positioned on the tool adapter via a cylindrical clamp The height of the cylindrical clamp is adjustable For this the clamping screw 1 must first be loosened with a hexag...

Page 28: ...n the HSK E F version are clamped by actuating a screw lever When the screw lever is turned clockwise two clamping fingers move tangentially towards the toolholder mounting When these reach their maximum end position the toolholder taper is securely clamped The toolholder mounting is released again by turning the screw lever counterclockwise ...

Page 29: ...locking screw for the flat work surface of the tool adapter is adjustable and must be set so that the cone at the threaded end of the screw engages in the groove of the toolholder taper To adjust the height of the locking screw the clamping screw 2 must first be loosened with a hexagon socket wrench SW3 Now the eccentric nut 1 can be turned until the locking screw is at the desired height After th...

Page 30: ...transport and assembly of the TOOLFIX mounting system Use a crane or a transport truck when transporting Wear personal protective equipment WARNING Risk of injury from sharp cutting edges There is a fundamental risk of injury when working with machining tools When working with machining tools in TOOLFIX components special care is required when standing within direct reach of the free standing tool...

Page 31: ...nly A functional check must be conducted before commissioning General operating conditions Ensure that the insertion surfaces of the toolholder tapers are always clean Always ensure that no chips of any kind enter the interface of the change components According to the principle of preventive maintenance the maintenance and inspection activities listed in the following chapters must be carried out...

Page 32: ...hich is at the top See graphic above 3 Press the release mechanism 4 down and turn the tool adapter 2 approx 5 10 clockwise around the middle axis of the connecting shaft 3 4 Take the pressure off the release mechanism 4 5 The tool adapter 2 must still be rotatable and the release mechanism must remain engaged 6 Now continue to turn the tool adapter 2 clockwise until at a total rotation of approx ...

Page 33: ...ck change interface 1 When the release mechanism is actuated a selector shaft in the center of the quick change interface 1 moves in and out axially 4 Measure the axial stroke of the selector shaft Set value 4 7 mm 0 3 mm 5 Now insert a tool adapter into the quick change interface 1 without actuating the release mechanism Slide the tool adapter into the basic module up to the stop and measure the ...

Page 34: ...n and lock the tool adapter 2 to create a vertical axis alignment with the toolholder mounting the exposed side of which is at the top See graphic above 3 Press the release mechanism 4 down and turn the tool adapter 2 approx 5 10 clockwise around the middle axis of the connecting shaft 3 4 Take the pressure off the release mechanism 4 5 The tool adapter 2 must still be rotatable and the release me...

Page 35: ...be replaced Monthly Functional check of the tool locking mechanism 3 To check the function pull the tool locking mechanism 3 several times to the rear and front end positions and release it It must be possible to pull the pin completely out of the toolholder mounting interface 2 After releasing the pin must snap automatically to the inner end position and must not rebound from this position The pi...

Page 36: ...on of the toolholder mounting interface 2 Clean and inspect the toolholder mounting interface In case of damage or heavy wear the tool adapter must be replaced Monthly Functional check of the tool locking mechanism 3 Turn the tool locking mechanism counterclockwise until the two internal chuck jaws are completely retracted into the base body of the tool adapter Then turn the locking mechanism cloc...

Page 37: ...ust be replaced Monthly Functional check of the tool locking mechanism 3 Make sure that the tool locking mechanism 3 is completely screwed in To do this turn it clockwise and tighten it To check the function pull the tool locking mechanism 3 several times to the rear and front end positions and release it It must be possible to pull the pin completely out of the toolholder mounting interface 2 Aft...

Page 38: ...aning and visual inspection of the toolholder mounting interface 2 Clean and inspect the toolholder mounting interface and associated alignment elements In case of damage or heavy wear the tool adapter must be replaced Monthly Functional check of the tool locking mechanism 2 Turn the screw of the locking mechanism 2 completely out of the thread and clean the external thread of the screw and the nu...

Page 39: ...ontinue turning the toolholder taper until a total rotation of approx 30 is reached The spring latch must snap in and the rotation is locked 6 Now repeat steps 3 5 and check the grid positions at the total rotations 0 30 60 90 120 150 180 210 240 270 300 330 360 Monthly Functional check of the torque pin Perform a test clamping to ensure that the torque pins on the inside of the tool shank engage ...

Page 40: ...SCHUNK GmbH Co Spanntechnik KG Lothringer Str 23 D 88512 Mengen Tel 49 7572 7614 0 Fax 49 7572 7614 1099 info de schunk com schunk com Folgen Sie uns I Follow us 05 2022 2022 SCHUNK GmbH Co KG 01 00 TOOLFIX modular tool mounting device en 1510829 ...

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