SCHUNK TCU-P 050-MV Assembly And Operating Manual Download Page 1 | Manualshive

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Translation of the original manual

Assembly and Operating Manual
TCU-P

Tolerance Compensation Unit

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Summary of Contents for TCU-P 050-MV

Page 1: ...Translation of the original manual Assembly and Operating Manual TCU P Tolerance Compensation Unit...

Page 2: ...ations for the purpose of technical improvement Document number 389462 Version 03 00 28 05 2019 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our famil...

Page 3: ...al protective equipment 10 2 8 Notes on safe operation 10 2 9 Transport 11 2 10 Disposal 11 2 11 Fundamental dangers 11 2 11 1 Protection during handling and assembly 12 2 11 2 Protection during commi...

Page 4: ...ng locking 23 6 Maintenance 24 6 1 Notes 24 6 2 Maintenance intervalls 24 6 3 Lubricants Lubrication points basic lubrication 24 6 4 Disassembly and assembly 25 6 4 1 Variant with locking MV 25 6 4 2...

Page 5: ...s manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documen...

Page 6: ...200 TCU P 240 1 1 4 Variants This operating manual applies to the following variations TCU P Without locking TCU P With locking 1 2 Warranty If the product is used as intended the warranty is valid fo...

Page 7: ...A wide range of accessories are available for this product For information about which accessories can be used with the ap propriate product version see catalog 1 4 1 Sealing kit ID No of the seal kit...

Page 8: ...2 2 Not intended use It is not intended use if the product is used for example as a pressing tool stamping tool lifting gear guide for tools cutting tool clamping device or a drilling tool Any utiliza...

Page 9: ...ries and significant property damage All work may only be performed by qualified personnel Before working with the product the personnel must have read and understood the complete assembly and operati...

Page 10: ...gles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 8 Notes on safe operation Incorrect handling o...

Page 11: ...andling of disposal may impair the product s safety and cause serious injuries as well as considerable material and environmental harm Follow local regulations on dispatching product components for re...

Page 12: ...vention rules Use suitable assembly and transport equipment and take precautions to prevent jamming and crushing Incorrect lifting of loads Falling loads may cause serious injuries and even death Stan...

Page 13: ...on the control unit and the current operating condition of the drive Perform maintenance work modifications and attachments outside the danger zone defined by the movement range To avoid accidents an...

Page 14: ...tial equalisation in accordance with the applicable regulations While paying attention to the actual conditions of the working environment the potential equalisation must be implemented by a specialis...

Page 15: ...0 Weight kg 0 1 0 15 0 27 0 4 0 7 1 3 2 1 permissible operating temperature 10 to 90 C 14 to 194 F Pressure medium Compressed air compressed air quality according to ISO 8573 1 7 4 4 Min pressure bar...

Page 16: ...nal SCHUNK can provide an adapter plate with hole pattern for mounting holes The adapter plate 2 is mounted to the robot 1 and to the TCU P 3 see our catalog for mounting data SCHUNK gripper types PGN...

Page 17: ...ulty installation is possible Observe maximum depth of engagement at robot side and handling device Evenness of the mounting surface The values apply to the whole mounting surface to which the product...

Page 18: ...the product Fix the product via the boreholes provided using the centering sleeves 50 NOTE Observe the tightening torque Tighten the mounting screws 51 using a hexagon screwdriver Item Mounting 50 64...

Page 19: ...rating Manual en 389462 19 4 2 2 Mounting at the handling device Data for mounting at the adapter plate handling device Item Mounting 50 64 80 100 125 160 200 240 x thread diameter M3 M4 M5 M6 M8 M10...

Page 20: ...diagrams and information in the catalog data sheet NOTICE Observe the requirements for the air supply Technical data 15 Air connection Item 64 80 100 125 160 200 240 Pressure medium Compressed air Sta...

Page 21: ...ease see catalog datasheet and Link bersicht Sensoren For technical data for the suitable sensors see assembly and operating manual and catalog datasheet The assembly and operating manual and catalog...

Page 22: ...set the positions of the magnetic switch Move the sensor 1 into the bracket up to the stop 2 OR If there is no stop adjust the L1 or L2 protrusion of the sensor see table adjustment dimensions Fasten...

Page 23: ...imum Readjust or change sensor 5 3 Product does not execute the full stroke for the locking Possible cause Corrective action Dirt between cylinder and cylinder cover Disassemble and clean the product...

Page 24: ...50 200 240 4 3 2 Treat all grease areas with lubricant Lubricants Lubrication points basic lubrication 24 4 3 2 Clean all parts thoroughly check for damage and wear if necessary replace seals and wear...

Page 25: ...ergy remains in the system Detach cable connections Remove the compressed air line Remove product from handling device NOTE Housing top 22 and adapter plate are aligned to each other using centering s...

Page 26: ...residual energy remains in the system Detach cable connections Remove compressed air lines Remove product from handling device NOTE Housing top 22 and adapter plate are aligned to each other using cen...

Page 27: ...2 27 6 5 1 Assembling of the variant with locking MV Assembling of variants with locking MV Contained in accessory pack Wearing part replace during maintenance Included in the seal kit Seal kit can on...

Page 28: ...Maintenance 28 03 00 TCU P Assembly and Operating Manual en 389462 6 5 2 Assembling of the variant without locking OV Assembling of the variant without locking OV...

Page 29: ...n unit TCU P pneumatic ID number 0324774 0324792 0324808 0324828 0324846 0324864 0324730 The partly completed machine may not be put into operation until conformity of the machine into which the partl...

Page 30: ...ns X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating positions X 1 1...

Page 31: ...justable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electricity X 1 5 3 Energy supply other...

Page 32: ...ety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable...

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