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Basic safety notes

07.00 | PHL | Assembly and Operating Manual | en | 389508

9

2.5 Gripper fingers

Requirements for the gripper fingers

Stored energy within the product creates the risk of serious
injuries and significant property damage.
• Arrange the gripper fingers in a way that the product reaches

either the position "open" or "closed" in a de-energized state.

• Only exchange the gripper fingers when no residual energy

remains in the product.

• Make sure that the product and the top jaws are a sufficient

size for the application.

2.6 Ambient conditions and operating conditions

Required ambient conditions and operating conditions

Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
• Make sure that the product is used only in the context of its

defined application parameters, 

Technical Data

 [

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 15].

2.7 Personnel qualification

Inadequate qualifications of the personnel

If the personnel working with the product is not sufficiently
qualified, the result may be serious injuries and significant
property damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read

and understood the complete assembly and operating manual.

• Observe the national safety regulations and rules and general

safety instructions.

The following personal qualifications are necessary for the various
activities related to the product:

Trained electrician

Due to their technical training, knowledge and experience, trained
electricians are able to work on electrical systems, recognize and
avoid possible dangers and know the relevant standards and
regulations.

Qualified personnel

Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and
avoid possible dangers and knows the relevant standards and
regulations.

Instructed person

Instructed persons were instructed by the operator about the
delegated tasks and possible dangers due to improper behaviour.

Service personnel of
the manufacturer

Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.

Summary of Contents for PHL 25

Page 1: ...Translation of original operating manual Assembly and Operating Manual PHL 2 finger parallel gripper...

Page 2: ...for the purpose of technical improvement Document number 389508 Version 07 00 15 05 2020 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our family owne...

Page 3: ...lification 9 2 8 Personal protective equipment 10 2 9 Notes on safe operation 10 2 10 Transport 10 2 11 Malfunctions 11 2 12 Disposal 11 2 13 Fundamental dangers 11 2 13 1 Protection during handling a...

Page 4: ...d base jaws version G 27 6 1 2 Exchanging the rail and base jaws version W 27 6 1 3 Maintencance of module with gripping force maintenance 27 6 2 Maintenance and lubrication intervals 27 6 3 Lubricant...

Page 5: ...manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documents...

Page 6: ...the following variations PHL Sliding bearing version G PHL Roller bearing version W PHL with gripping force maintenance S PHL high temperature V HT 1 2 Warranty If the product is used as intended the...

Page 7: ...accessory articles can be used with the corresponding product variants see catalog data sheet Content of the sealing kit 4x Moulded seal 4x O ring 4x Quad ring Size 25 4x Cylinder seal Size 32 40 50 6...

Page 8: ...r industrial and industry oriented use Appropriate use of the product includes compliance with all instructions in this manual 2 2 Not intended use It is not intended use if the product is used for ex...

Page 9: ...t sufficiently qualified the result may be serious injuries and significant property damage All work may only be performed by qualified personnel Before working with the product the personnel must hav...

Page 10: ...handling of the personnel Incorrect handling and assembly may impair the product s safety and cause serious injuries and considerable material damage Avoid any manner of working that may interfere wit...

Page 11: ...er disposal 2 13 Fundamental dangers General Observe safety distances Never deactivate safety devices Before commissioning the product take appropriate protective measures to secure the danger zone Di...

Page 12: ...remains and secure against inadvertent reactivation Never rely solely on the response of the monitoring function to avert danger Until the installed monitors become effective it must be assumed that...

Page 13: ...measures to secure the danger zone WARNING Risk of injury due to unexpected movements If the power supply is switched on or residual energy remains in the system components can move unexpectedly and...

Page 14: ...nexpectedly and cause serious injuries Disassemble the product cautiously Make sure that no residual energy remains in the system WARNING Risk of injury from objects falling during energy supply failu...

Page 15: ...ressure bar without maintenance of gripping force with maintenance of gripping force 8 6 5 Designation PHL Ambient temperature C min max 5 90 Protection class IP 41 Noise emission dB A 70 For use in d...

Page 16: ...residual energy remains in the system Evenness of the mounting surface The values apply to the whole mounting surface to which the product is mounted Requirements for evenness of the mounting surface...

Page 17: ...ing Manual en 389508 17 Mounting material Item Mounting PHL 25 PHL 32 PHL 40 PHL 50 PHL 63 1 Thread diameter for mounting A M4 M5 M6 M6 M8 2 Thread diameter for mounting B M5 M6 M8 M8 M10 Length of th...

Page 18: ...customer CAUTION Damaging of the gripper if the maximum depth of engagement is exceeded The minimum depth of engagement is equal to 1 5 times the thread diameter Mounting material Mounting PHL 25 PHL...

Page 19: ...cient reduction and or damping Observe the diagrams and information in the catalog data sheet NOTE Observe the requirements for the compressed air supply Technical Data 15 In case of compressed air lo...

Page 20: ...ating manual of the sensor for mounting and connecting The product is prepared for the use of sensors For the exact type designations of suitable sensors please see catalog datasheet and Overview of s...

Page 21: ...ve 1 Groove 2 Mounting inductive proximity switch IN 80 Groove PHL 25 G PHL 25 W PHL 32 G PHL 32 W PHL 40 G PHL 40 W PHL 50 G PHL 50 W PHL 63 G PHL 63 W 1 x x x x x x x 2 x x x Position Gripper open o...

Page 22: ...losed or Part gripped O D gripping Move product to the gripper closed position Fasten the control cam 3 to the base jaw 1 using screws 2 Slide the sensor 7 into the bracket 4 to the stop Insert hexago...

Page 23: ...s means that short gripper strokes may not be able to be monitored with the RMS sensors Positioning the magnetic switch Positioning the magnetic switches Gripper open Set the gripper to the Open posit...

Page 24: ...ch 2 in the groove in this position by tightening the set screw Open the gripper and close it again to test its functioning 4 4 4 Mount the programmable magnetic switch MMS 22 PI1 CAUTION Material dam...

Page 25: ...e stroke Possible cause Corrective action Pressure drops below minimum Check air supply Pneumatic connection 19 Mounting surface is not sufficiently flat Check the evenness of the mounting surface Mec...

Page 26: ...iameters of compressed air lines are of sufficient size in relation to compressed air consumption Keep compressed air lines between the product and directional control valve as short as possible Flow...

Page 27: ...ot be exchanged separately Please order the complete rail system if a unit must be repaired 6 1 3 Maintencance of module with gripping force maintenance You can carry out the maintenance and replace t...

Page 28: ...od 1 Roller rail PHL 25 Mineral oil CLP DIN 51517 ISO VG 32 to ISO VG 150 Roller rail PHL 32 63 Bosch Dynalub 510 Depending on the load the base jaws carriages on the slide rail roller rail can be rel...

Page 29: ...l energy remains in the system components can move unexpectedly and cause serious injuries Before starting any work on the product Switch off the power supply and secure against restarting Make sure t...

Page 30: ...e position of the covers in order to avoid any inter changing Remove locking screws or rather air connection from the main connection B on both sides Mount a supply air throttle on the main connection...

Page 31: ...n the enclosed sealing kit Accessories 7 Assembly Position of the item numbers Assembly drawing 32 Assembly takes place in the opposite order to disassembly Observe the following Observe the installat...

Page 32: ...ng The following figures are example images They serve for illustration and assignment of the spare parts Variations are possible depending on size and variant Assembly of the variant without gripping...

Page 33: ...tion 2 finger parallel gripper PHL pneumatic ID number 0308120 0308272 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machin...

Page 34: ...finitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating positions...

Page 35: ...g movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electricity...

Page 36: ...ty requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable...

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