background image

 

Table of contents 

 

01.03/LPE/en 

 

3

 

Table of contents 

About this manual ................................................................................................. 5

 

1.1 

Purpose/validity .......................................................................................... 5

 

1.2 

Target groups ............................................................................................. 5

 

1.3 

Applicable documents ................................................................................ 5

 

1.4 

Symbols in this manual .............................................................................. 6

 

1.5 

Copyright .................................................................................................... 6

 

1.6 

Technical changes ..................................................................................... 6

 

Basic safety notes ................................................................................................ 7

 

2.1 

Intended use .............................................................................................. 7

 

2.2 

Controlled production ................................................................................. 8

 

2.2.1 

Protective equipment ..................................................................... 8

 

2.2.2 

Constructional changes, attachments, or modifications ................. 8

 

2.2.3 

Spare parts .................................................................................... 9

 

2.3 

Obligations of the manufacturer/operator ................................................... 9

 

2.3.1 

Choice of personnel and personnel qualifications ......................... 9

 

2.3.2 

Organizational measures ............................................................. 10

 

2.3.3 

Disposal ....................................................................................... 10

 

2.4 

Personnel responsibilities......................................................................... 11

 

2.4.1 

Safety-conscious working ............................................................ 11

 

2.4.2 

Safety measures during transport ................................................ 11

 

2.4.3 

Safety measures during operation ............................................... 11

 

2.4.4 

Behaviour in the event of faults and/or emergencies ................... 11

 

2.4.5 

Testing/inspections ...................................................................... 11

 

2.5 

Notes on particular risks ........................................................................... 12

 

Warranty .............................................................................................................. 13

 

Technical Data .................................................................................................... 13

 

Configuration ...................................................................................................... 14

 

Assembly and initial operation .......................................................................... 16

 

6.1 

Mechanical connection ............................................................................. 16

 

6.2 

Connection of the motors ......................................................................... 17

 

6.3 

Connection of the Sensors ....................................................................... 17

 

Summary of Contents for LPE 100

Page 1: ...Translation of the original manual 01 03 LPE en Linear gantry electric LPE 100 LPE 200 Assembly and Operating manual...

Page 2: ...ghts reserved Dear Customer Congratulations on choosing a SCHUNK product By choosing SCHUNK you have opted for the highest precision top quality and best service You are going to increase the process...

Page 3: ...ions of the manufacturer operator 9 2 3 1 Choice of personnel and personnel qualifications 9 2 3 2 Organizational measures 10 2 3 3 Disposal 10 2 4 Personnel responsibilities 11 2 4 1 Safety conscious...

Page 4: ...ntenance and repair 19 8 Troubleshooting 20 9 Component documentation 20 10 Translation of original declaration of incorporation 21 Appendix on CD ROM Documentation Linear axis Beta Appendix 1 Documen...

Page 5: ...rsonnel to read and observe this manual and the applicable documents especially the safety notes and warnings Skilled personnel fitter Read observe and follow this manual and the applicable documents...

Page 6: ...n cause slight injuries NOTICE Information on avoiding material damage Handling instruction also measures in a warning or note Tab 3 1 5 Copyright This manual remains the copyrighted property of SCHUN...

Page 7: ...technical data and installation and operation notes in this manual and to comply with the maintenance intervals Any other use or use exceeding that specified is an infringement of use for intended pur...

Page 8: ...y faults that could impair safety In addition to this manual statutory and other safety and accident prevention regulations and the standards and guidelines valid at the usage site must be complied wi...

Page 9: ...tely and appropriately trained to perform the work on the unit allocated to them Every person called upon by the operator to work on the unit must have read and understood the complete Assembly and Op...

Page 10: ...irect vicinity of the machine system where the unit is installed and that it is accessible for the relevant persons Ensure that personnel have read and understood this manual especially chapter 2 Basi...

Page 11: ...nd is in full working order Check the unit at least once per shift for externally visible damage and faults Report any changes including changes in operational behaviour to the responsible place perso...

Page 12: ...Mount the unit so that it will cause no harm by tilting over or falling down Risk of injury due to uncontrolled movements of the unit when malfunction of the sensors and electrical distribution panel...

Page 13: ...ect operation Claims under warranty are excluded when repair or intervention is carried out by persons not authorized to do so This also applies if accessories and spare parts are used which are not d...

Page 14: ...Configuration 14 01 03 LPE en 5 Configuration The unit consists of following components 1 1 2 3 4 5 6 Fig 1...

Page 15: ...on Sensors Appendix 4 3 LPE 100 Linear axis Beta 100D ZSS with toothed beld drive feed rotation 160 mm LPE 200 Linear axis Beta 140 ZSS with toothed beld drive feed rotation 220 mm with 2x proximity s...

Page 16: ...f fixing screws WARNING Risk of injury when the machine system moves unexpectedly by moving of the linear axis Switch off power supply before assembly and maintenance Make sure that there is no more r...

Page 17: ...d by SCHUNIK and their mechanical connection or without motors flanges and couplings Information on connection of the motors contains the Project Planning Manual MSK Appendix 3 Chapter 8 6 3 Connectio...

Page 18: ...ribute any excessive forces and torques during assembly of loads The evenness of the mounting surface must be less than 0 02 mm Choose a proper connection with a load that has his own guide mechanism...

Page 19: ...n easily visible damages or wear or conta mination of the system The maintenance intervals apply to the single components ac cording their servicing manuals The component documentation contains mainte...

Page 20: ...ntains troubleshooting informa tion 9 Component documentation The scope of delivery includes the documentation for the follow ing components see CD ROM Appendix 1 3 Components Manufacturer Appendix Li...

Page 21: ...complete machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized standards especially EN ISO 12100 1 Safety of machines Basic concepts gene...

Page 22: ...Translation of original declaration of incorporation 22 01 03 LPE en...

Page 23: ...01 03 LPE en 23...

Page 24: ...24 01 03 LPE en...

Reviews: