SCHUNK KGG 100-40 Assembly And Operating Manual Download Page 39 | Manualshive

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Maintenance

15.00 | KGG 60-20 ... 140-60 | Assembly and Operating Manual | en | 389166

39

7.6.3 Assembly drawing KGG 100 and KGG 140

Assembly drawing KGG 100 and KGG 140

*

Wearing part, replace during maintenance.
Included in the seal kit. Seal kit can only be ordered completely.

**

Contained in accessory pack.

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Summary of Contents for KGG 100-40

Page 1: ...Translation of the original manual Assembly and Operating Manual KGG 60 20 140 60 2 Finger Parallel Gripper...

Page 2: ...alterations for the purpose of technical improvement Document number 389166 Version 15 00 10 05 2019 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our...

Page 3: ...d use 8 2 2 Not intended use 8 2 3 Constructional changes 8 2 4 Spare parts 8 2 5 Gripper fingers 9 2 6 Environmental and operating conditions 9 2 7 Personnel qualification 9 2 8 Personal protective e...

Page 4: ...e analog magnetic switch MMS 22 A 31 5 4 11 Mount the radio system RSS R1 T2 31 6 Troubleshooting 32 6 1 Product is not moving 32 6 2 Product is not executing the complete stroke 32 6 3 Product is ope...

Page 5: ...n this manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable do...

Page 6: ...KGG 60 KGG 70 KGG 80 KGG 100 KGG 140 1 1 4 Variants This operating manual applies to the following variations KGG 60 20 KGG 60 40 KGG 70 24 KGG 70 48 KGG 80 30 KGG 80 60 KGG 100 40 KGG 100 80 KGG 140...

Page 7: ...0 High temperature HT 5520757 KGG 80 5510504 KGG 80 High temperature HT 395510504 KGG 100 5520758 KGG 100 High temperature HT 5520759 KGG 140 5510565 KGG 140 High temperature HT 395510565 1 4 Accessor...

Page 8: ...nded for industrial and industry oriented use Appropriate use of the product includes compliance with all instructions in this manual 2 2 Not intended use It is not intended use if the product is used...

Page 9: ...y be serious injuries and significant property damage All work may only be performed by qualified personnel Before working with the product the personnel must have read and understood the complete ass...

Page 10: ...y goggles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 9 Notes on safe operation Incorrect handl...

Page 11: ...Behavior in case of malfunctions Immediately remove the product from operation and report the malfunction to the responsible departments persons Order appropriately trained personnel to rectify the ma...

Page 12: ...ective measures to secure the danger zone WARNING Risk of injury due to unexpected movements If the power supply is switched on or residual energy remains in the system components can move unexpectedl...

Page 13: ...nical data is included in the catalog data sheet Whichever is the latest version Ambient conditions and operating conditions Designation KGG Ambient temperature C min max 5 90 IP protection class 40 N...

Page 14: ...is a narrow 2 finger parallel gripper with long stroke Field of application for universal use in clean environments with light to medium workpiece weights and a large stroke range Functional descript...

Page 15: ...is possible If the maximum permissible finger weight or the permissible mass moment of inertia of the fingers is exceeded the gripper can be damaged A jaw movement always has to be without jerks and b...

Page 16: ...which are not required with locking screws OR Connect compressed air lines to the main air connections A and B Screw in air connections plug connections OR Screw on throttle valve in order to be able...

Page 17: ...unted Requirements for evenness of the mounting surface Dimensions in mm Edge length Permissible unevenness 100 0 02 100 0 05 Mounting The product can be mounted from the front from the rear or on the...

Page 18: ...of engagement in case of gripper mounting from the front M3 6 mm M3 7 5 mm M4 7 5 mm M5 10 mm M5 10 7 mm Thread diameter and max depth of engagement for lateral mounting of the gripper M3 8 4 mm M3 8...

Page 19: ...are needed Close unused main air connections using the screw plugs from the enclosed pack For a hose free direction connection use the O rings from the enclosed pack Air connections Thread diameter of...

Page 20: ...0 Centering sleeve 4x 5 5 6 8 8 5 4 Mounting the sensor NOTE Observe the assembly and operating manual of the sensor for mounting and connecting The product is prepared for the use of sensors For the...

Page 21: ...X Magnetic switch MMS 22 IOL X X Analog magnetic switch MMS 22 A X X Radio system RSS R1 T2 X X X X X X X X X 5 4 2 Switch off hysteresis for magnetic switches Sensors MMS 22 MMS P 22 MMS 22 PI1 and...

Page 22: ...r the following sensors Type Position l1 a in groove a Position l1 b in groove b MMS 22 A MMS 22 IOL MMS P 22 MMS 22 PI1 PI2 MMS 22 A MMS 22 IOL MMS P 22 MMS 22 PI1 PI2 KGG 60 20 1 mm 1 mm 1 mm 36 mm...

Page 23: ...ws and remove the standard holders 1 2 4 5 6 7 8 3 1 2 4 5 6 7 8 3 Attachment sets Fasten the switching lug 1 with screw 2 horizontally on the right gripper finger Push the proximity switch 3 into the...

Page 24: ...o be set Push the Gripper open holder 7 together with the proximity switch 3 to the right end of the holder 5 Slowly move the holder 7 to the left so that the proximity switch switches Gripper closedP...

Page 25: ...en the gripper and close it again in order to test its functioning 5 4 5 Magnetic switch MMS 22 RMS 22 NOTICE Risk of damage to the sensor during assembly Observe the maximal tightening torque NOTE Fe...

Page 26: ...switch 1 1 from the left into the groove on the holder with the end face facing the middle of the gripper so that it switches Part gripped I D gripping Push the magnetic switch 2 2 from the right int...

Page 27: ...tightening torque NOTE If there is no T nut available slide the sensor according to dimension I1 into the groove 2 Setting dimensions for magnetic switches 22 Turn the sensor 1 into the groove 2 OR S...

Page 28: ...ting dimension l1 In Optimal Mode the sensor identifies the optimal position in the groove itself SCHUNK recommends Optimal Mode for setting the sensors Setting the sensor in Optimum mode Bring grippe...

Page 29: ...lable slide the sensor according to dimension I1 into the groove 2 Setting dimensions for magnetic switches 22 Turn the sensor 1 1 into the groove 2 OR Slide the sensor 1 1 into the groove 2 until the...

Page 30: ...g torque NOTE If there is no T nut available slide the sensor according to dimension I1 into the groove 2 Setting dimensions for magnetic switches 22 Turn the sensor 1 into the groove 2 OR Slide the s...

Page 31: ...1 into the groove 2 OR Slide the sensor 1 into the groove 2 until the sensor 1 stops at the T nut 3 Mount the sensor 1 using the set screw Tightening torque 10 Ncm Adjust sensor 1 see Translation of S...

Page 32: ...omponent part defective Replace component or send it to SCHUNK for repair 6 2 Product is not executing the complete stroke Possible cause Corrective action Dirt deposits between cover and piston Clean...

Page 33: ...are not installed optimally If present Open the flow control couplings on the product to the maximum that the movement of the jaws occurs without bouncing and hitting Check compressed air lines Inner...

Page 34: ...age Reduce the lubricant intervals accordingly Interval million cycles Maintenance work 2 Treat all grease areas with lubricant Lubricants Lubrication points 34 2 Clean all parts thoroughly check for...

Page 35: ...4 are matched Mark the guides 2 with the respective housing side Removing the air connections Loosen screw 43 and remove cover 9 20 Carefully pull the gripper fingers 3 23 laterally out of the housing...

Page 36: ...e pinion 7 at the same time in order to ensure that the movement of the gripper fingers 3 23 is synchronous Where nothing else is specified secure all bolts with Adhesives tighten these with a torqueS...

Page 37: ...ges They serve for illustration and assignment of the spare parts Variations are possible depending on size and variant 7 6 1 Assembly drawing KGG 60 and KGG 70 Assembly drawing KGG 60 and KGG 70 Wear...

Page 38: ...40 60 Assembly and Operating Manual en 389166 7 6 2 Assembly drawing KGG 80 Assembly drawing KGG 80 Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered comple...

Page 39: ...nd Operating Manual en 389166 39 7 6 3 Assembly drawing KGG 100 and KGG 140 Assembly drawing KGG 100 and KGG 140 Wearing part replace during maintenance Included in the seal kit Seal kit can only be o...

Page 40: ...tion 2 Finger Parallel Gripper KGG pneumatic ID number 0303050 0340311 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machin...

Page 41: ...r the overall machine Fulfilled for the scope of the partly completed machine Not relevant 1 1 Essential Requirements 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and p...

Page 42: ...9 Risks of uncontrolled movements X 1 4 Required characteristics of guards and protective devices 1 4 1 General requirements X 1 4 2 Special requirements for guards X 1 4 2 1 Fixed guards X 1 4 2 2 In...

Page 43: ...ication from Annex 1 is to be supplemented from here forward 2 Supplementary essential health and safety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for c...

Page 44: ...44 15 00 KGG 60 20 140 60 Assembly and Operating Manual en 389166...

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