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SCHUNK GSM-P 32, Assembly And Operating Manual

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SCHUNK GSM-P 32 Assembly And Operating Manual Download Page 18

Design and description

18

11.00 | GSM-P | Assembly and Operating Manual | en | 389104

4 Design and description

4.1 Design

Rotary gripping module with parallel gripper

1

Compressed air main connection

2

DKM feed-through compact module

3

Base jaws

4

PGM gripping module

5

FAN rotor drive

4.2 Description

Rotary gripping module with parallel gripper

Summary of Contents for GSM-P 32

Page 1: ...Translation of the original manual Assembly and Operating Manual GSM P Rotary gripping module with parallel gripper...

Page 2: ...on 11 00 12 01 2021 en Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to...

Page 3: ...g conditions 10 2 7 Personnel qualification 10 2 8 Personal protective equipment 11 2 9 Notes on safe operation 11 2 10 Transport 12 2 11 Malfunctions 12 2 12 Disposal 12 2 13 Fundamental dangers 12 2...

Page 4: ...crew tightening torques 42 8 5 Disassembly assembly of the unit in the basic modules 43 8 6 Disassembly assembly of the gripping module 43 8 6 1 Changing the gripping module GSM P 32 44 8 6 2 Changing...

Page 5: ...basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documents 6 are applicable 1 1 1 Presentation of Warning Label...

Page 6: ...ns GSM P without gripping force maintenance GSM P with gripping force maintenance O D gripping AS GSM P with gripping force maintenance I D gripping IS 1 2 Warranty If the product is used as intended...

Page 7: ...A wide range of accessories are available for this product For information regarding which accessory articles can be used with the corresponding product variants see catalog data sheet 1 4 1 Seal kit...

Page 8: ...ts package Contents of the spare parts package Assembly drawing of the gripping modules 54 Rotary gripping module Spare part kit for ID number ID number O D gripping AS ID number I D gripping IS GSM P...

Page 9: ...and industry oriented use Appropriate use of the product includes compliance with all instructions in this manual 2 2 Not intended use It is not intended use if the product is used for example as a pr...

Page 10: ...onnel qualification Inadequate qualifications of the personnel If the personnel working with the product is not sufficiently qualified the result may be serious injuries and significant property damag...

Page 11: ...g hot surfaces Wear protective gloves and safety goggles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving compone...

Page 12: ...until the malfunction has been rectified Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen 2 12 Disposal Handling of disposal The...

Page 13: ...ing and operation Falling or violently ejected components Falling and violently ejected components can cause serious injuries and even death Take appropriate protective measures to secure the danger z...

Page 14: ...may trigger a shock reaction leading to injuries The operator must ensure that all components and assembly groups are included in the local potential equalisation in accordance with the applicable re...

Page 15: ...en mechanism or the movement area of the product WARNING Risk of injury due to spring forces Parts are under spring tension on products which clamp using spring force or which have gripping force main...

Page 16: ...ith a rotary drive serious injuries can be caused by rotating components Take appropriate protective measures to secure the danger zone WARNING Risk of injury from loosened parts Due to damaged shock...

Page 17: ...y according to ISO 8573 1 7 4 4 Nominal working pressure bar 6 Min pressure bar for gripping without gripping force maintenance with gripping force maintenance 2 4 Min pressure bar for swiveling 3 5 4...

Page 18: ...n 389104 4 Design and description 4 1 Design Rotary gripping module with parallel gripper 1 Compressed air main connection 2 DKM feed through compact module 3 Base jaws 4 PGM gripping module 5 FAN rot...

Page 19: ...be damaged A jaw movement always has to be without jerks and bounce You must therefore implement sufficient reduction and or damping Observe the diagrams and information in the catalog data sheet NOT...

Page 20: ...ctions OR Screw on throttle valve in order to be able to perform sufficient throttling and or damping 5 Screw the product to the machine system Mechanical connection 21 If necessary use appropriate co...

Page 21: ...205 2 Centering sleeve for mounting the unit on the base side and fitting depth in the mounting plate 6 2 5 deep Item 205 10 3 deep Item 205 3A 3B 3C Thread diameter for screwing through for mounting...

Page 22: ...The assembly of the unit can be carried out from the side of the unit using the A2 screws included in the accessory kit 3A 3B or 3C There are threads in the housings for mounting from the customer sp...

Page 23: ...unit that is located as near as possible to the consumer CAUTION If the end positions of the stroke and swivel movements are not impact free and bounce free the respective movements must be adjusted w...

Page 24: ...of exhaust air throttling To do this the throttle reductions for the main connections which are designed for a medium load can be attached to the adapter plate for example Open only the air connectio...

Page 25: ...h and magnetic switch can yield reliable results only in the ranges of 0 3 and 180 3 or 0 3 and 90 3 Swivel range Adjustment range of start angle Adjustment range of end angle Switching range of senso...

Page 26: ...e sensor is not specified by a T nut Installation dimensions for MMS P GSM Type Dimension L1 Dimension L2 Dimension L3 GSM P 32 8 9 0 GSM P 32 AS 8 9 0 GSM P 32 IS 20 05 11 15 6 15 GSM P 40 13 9 5 0 G...

Page 27: ...nce per jaw X 5 mm 60 of the nominal stroke per jaw X 5 mm to X 10 mm 40 of the nominal stroke per jaw X 10 mm 20 of the nominal stroke per jaw Example Product with 7 mm nominal stroke per jaw 7 mm 40...

Page 28: ...n be monitored If the gripper is in a third position the rotation angle end position can only be monitored by additional sensors The left rotating angle end position is always reached when a swichting...

Page 29: ...ram of inductive monitoring with INW 40 of GSM for 090 variants Schematic diagram of inductive monitoring with INW 40 of GSM Dampened sensor 1 Rotating angle end position in counterclockwise direction...

Page 30: ...ng angle end position in clockwise direction with opened gripper 4 Rotating angle end position in clockwise direction with closed gripper NOTE One of the two inductive proximity switches for the gripp...

Page 31: ...ocked stop which prevents a collision during a swiveling movement 4 Move the unit with the energy supply switched off in the respective rotating angle end position and set two of the proximity switche...

Page 32: ...ncluded in the mounting kit for P 50 In P 32 item 92 is identical to item 91 Item 112 is not a component of the mounting kit it is part of the gripping module Assembly of GSM 180 variants with inducti...

Page 33: ...tomized construction to the gripper fingers GSM P It is recommended to use the width of the gripper finger which is designed as the fit size for the centering of the customized top jaws It is also rec...

Page 34: ...mage due to faulty settings and assembly If the end position is approached too aprubtly the product may be damaged Ensure the turning swiveling movement is carried out without bouncing or bumping Ther...

Page 35: ...n B For projection dimensions A and B see the following table Total rotation angle range When the rotating angle is set tighten the counter nut 124 6 Actuate connections A and B alternately and allow...

Page 36: ...on is described in the following chapters for S variants Replacing a shock absorber for S variants 48 for E variants Replacing an elastomer for E variants 49 CAUTION The permissible minimum and maximu...

Page 37: ...ensor e n d a n g l e s t a r t a n g l e s t a r t a n g l e end angle Swivel range Adjustment range of start angle Adjustment range of end angle Switching range of sensor Rotating angle setting and...

Page 38: ...e valve until the product starts to move 3 Continue to open the exhaust throttle valve incrementally until the movement decelerates smoothly If the speed is too low the product will brake too soon and...

Page 39: ...the opening and closing times If despite optimum air connections the opening and closing times specified in the catalogue are not achieved SCHUNK recommends the use of quick air vent valves directly a...

Page 40: ...th base jaws as a set CAUTION The needle rollers are suitable only for this product and cannot be replaced with needle rollers belonging to another product of the same type and size 8 2 Maintenance an...

Page 41: ...as SCHUNK recommends the lubricants listed During maintenance treat all greasing areas with lubricant Apply a thin film of lubricant using a lint free cloth or brush Greasing areas 41 11 00 GSM P Asse...

Page 42: ...11 112 Item 104 140 Equivalent adhesives and activators from other manufacturers may be used 8 4 Screw tightening torques Position of the item numbers Drawings 52 Screw tightening torques GSM P GSM P...

Page 43: ...through compact module DKM 40 on the rotor drive FAN 50 and secure the two modules with the screws 104 Observe permissible tightening torques Screw tightening torques 42 8 6 Disassembly assembly of th...

Page 44: ...ck for damage and wear When assembling use the parts from the spare part package Grease all parts using supplied brush and lubricant GSM P manufactured before 05 2019 Assembly position is not marked o...

Page 45: ...e 2 firmly onto the socket 4 Note Observe max tightening torque 4 Secure all compressed air lines 8 6 2 Changing the gripping module GSM P 40 64 Disassembling 1 Remove all compressed air lines 2 Loose...

Page 46: ...erve max tightening torque 3 Secure all compressed air lines GSM P manufactured after 05 2019 Correct assembly position is marked on the socket 1 Insert gripping module 2 into socket 4 and align so th...

Page 47: ...or 46 5 Pull the gripping module 31 34 from the housing DKM GSM 6 For elastomer variants proceed as follows Remove the stops 83 after loosening the nuts 124 Also remove the needle rollers 122 7 For sh...

Page 48: ...AN using the screws 104 When doing this pay attention to the assembly of the basic modules Disassembly assembly of the unit in the basic modules 43 8 8 Replacing a shock absorber for S variants Positi...

Page 49: ...astomer dampening should be ordered Proceed as follows with the replacement 1 Remove the compressed air lines 2 Loosen the counter nut 124 3 Remove the shock absorber 121 from the unit and remove the...

Page 50: ...position on the stop rotor 58 and grease the two parts completely again 4 Put the stop rotor in the correct position in the intended fit in the upper rotor housing 51 5 Grease the entire rotor 53 exc...

Page 51: ...xternal steel parts Replace all wear parts seals Position of the wearing parts Drawings 52 Seal kit Seal kit 7 Assembly Assembly takes place in the opposite order to disassembly Observe the following...

Page 52: ...wing figures are example images They serve for illustration and assignment of the spare parts Variations are possible depending on size and variant 8 12 1 Assembly drawing of the basic module Basic mo...

Page 53: ...bly drawing of the DKM and FAN modules DKM and FAN overview Included in the seal kit Seal kit can only be ordered completely Only for the basic sizes 40 x 40 and 64 x 64 53 11 00 GSM P Assembly and Op...

Page 54: ...d Operating Manual en 389104 8 12 3 Assembly drawing of the gripping modules Assembly drawing of the basic modules Included in the parts list for the DKM feed through compact module Item 113 only avai...

Page 55: ...304662 304762 303830 303930 303831 303931 303832 303932 303840 303940 303841 303941 303842 303942 303850 303950 303851 303951 303852 303952 303860 303960 303861 303961 303862 303962 The partly comple...

Page 56: ...3840 303940 303841 303941 303842 303942 303850 303950 303851 303951 303852 303952 303860 303960 303861 303961 303862 303962 To be provided by the System Integrator for the overall machine Fulfilled fo...

Page 57: ...tics of guards and protective devices 1 4 1 General requirements X 1 4 2 Special requirements for guards X 1 4 2 1 Fixed guards X 1 4 2 2 Interlocking movable guards X 1 4 2 3 Adjustable guards restri...

Page 58: ...on from Annex 1 is to be supplemented from here forward 2 Supplementary essential health and safety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmet...

Page 59: ......

Page 60: ...Clamping and gripping technology Bahnhofstr 106 134 D 74348 Lauffen Neckar Tel 49 7133 103 0 Fax 49 7133 103 2399 info de schunk com schunk com Folgen Sie uns I Follow us 01 2021 2021 SCHUNK GmbH Co K...

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