background image

01

www.racing-cars.com

 

 

                                      

IMPORTANT SAFETY NOTES

We strongly recommend that anyone driving RC cars, or organising events, should obtain third party liability insurance.  In the UK this

can be done by joining the BRCA.  www.brca.org

This product is not suitable for children under the age of 14, without the direct supervision of a responsible adult. 

Select an area for assembly that is away from the reach of small children. 

The parts in this kit are small and can be swallowed by children causing choking and possible internal injuries.    

Exercise care when using hand tools and sharp instruments during assembly.

Carefully read all manufacturers warnings and cautions for any additional items used in the construction.

In line with our policy of continuous development the exact details of the kit may vary. 

DO NOT use this car on public roads or in places where it can interfere with traffic, people or animals.

Always check the operation of the radio with the wheels off the ground, before using the car.  

Make sure the radio and car batteries are fully charged before use.

Disconnect and remove the battery from the car when not in use.  

Always store and charge LiPo batteries in a fireproof container.

DO NOT put fingers or any objects inside rotating or moving parts as this may cause injury.

Make sure the charger is correctly set for the type of battery you are using.  

Incorrect charging may cause a fire.

Insulate all exposed electrical wiring.  Exposed or damaged wires can cause short circuits and fire.

The motor and speed controller can become hot during use. DO NOT touch them immediately after using your car as this may cause injury.

ADDITIONAL ITEMS REQUIRED

TOOLS REQUIRED

ICON KEYS

  

  

  
  
  
  

  

  

  
  
  

  

  

  
  
  
  

Radio Equipment 

Steering Servo 

Motor and Pinion Gear

Electronic Speed Controller

1.5mm Hex Driver - U2789 (Option)

2.0mm Hex Driver - U2790 (Option)

2.5mm Hex Driver - U2791 (Option)

4.0mm Phillips Screwdriver - AM140140

5.5mm M3 Nut Driver - U2795

 

Body Reamer - U2818

Pliers - CR528

Side Cutters - CR527

Soldering Iron - CR275

Solder - U3107

Curved Scissors - CR044

Circlip Pliers - HW010

2S Shorty LiPo

or Nimh/NiCd

Polycarbonate Paint 

Pro Tyre Glue 

Battery Charger

www.racing-cars.com

Caution/Important note. Please read.

!

Left-Hand Side of car 

LH

Right-Hand Side of car 

RH

TM

CORE RC Molybdenum

Thrust Race Grease 10ml - CR755

CORE RC Medium Thread

Lock 3ml - CR520

CORE RC 522 Pro Tyre

Glue 20g + 2 Nozzles - CR522

CORE RC Silicone Ball Diff

Grease 10ml - CR753

THREAD LOCK

CA GLUE

SILICONE GREASE

CORE RC High Performance

Lithium Grease10ml - CR752

LITHIUM GREASE

MOLY GREASE

Summary of Contents for ProCat Classic

Page 1: ...S1584 www racing cars com 71 73 Tenter Road Moulton Park Northampton NN3 6AX Instruction Manual ISS01 Classic TM...

Page 2: ...ies in a fireproof container DO NOT put fingers or any objects inside rotating or moving parts as this may cause injury Make sure the charger is correctly set for the type of battery you are using Inc...

Page 3: ...A x4 No4x 1 2 Pan Hd Screw A A NiMh NiCd Battery Fitting Battery Not Supplied Before proceeding decide which type of batteries you plan to use NiMh NiCd Use Step 02 LiPo Use Step 03 Align the chassis...

Page 4: ...crew B C C LiPo Battery Fitting A x2 M4x 20 Grub Screw B Make two For LCG LiPo batteries use option posts U7046 A Battery Not Supplied 03 www racing cars com 8mm BAG A Step 04 A x7 A No4x 3 8 Pan Hd S...

Page 5: ...04 www racing cars com TM BAG A Step 05 A x8 No2x 3 16 Pan Hd Screw A A Set the eccentric as shown for now BAG A Step 06 A x2 2 0 x 7 8mm Pin B B A B x2 8 x 16 x 5mm Bearing...

Page 6: ...A Step 09 A x1 C x14 3mm Chrome Steel Diff Ball B x1 8 x 16 x 5mm Bearing M3 Nyloc Nut SILICONE GREASE SILICONE GREASE IMPORTANT Set the differential as follows Tighten the diff screw fully and then...

Page 7: ...procedure of all universal joints driveshafts axles and diff outputs Warming the plastic parts will help make the assembly easier IMPORTANT To adjust the diff setting when assembled place an allen key...

Page 8: ...www racing cars com TM BAG B Step 12 A x8 No2x 3 16 Pan Hd Screw A A A A Set the eccentric as shown for now BAG B Step 11b A x2 No4x 3 8 Pan Hd Screw NOTE This screw is a temporary fit to aid assembl...

Page 9: ...Pan Hd Screw M2 Nut M2 Washer M3 Washer NOTE Ensure the slot in the spur gear aligns with pin A NOTE Be careful when using threadlock Use only a small amount on the nuts It must not get on the brass p...

Page 10: ...M A BAG B Step 16 A x4 No4x 3 8 Pan Hd Screw A A A BAG B Step 17 Solder the anti roll bar to the roll bar balls as shown Cut out the belt cover using the trim lines as a guide Drill the 3mm holes as r...

Page 11: ...x 16 x 5mm Bearing M3 Nyloc Nut SILICONE GREASE SILICONE GREASE Slide the Anti Roll Bar under the belt 10 www racing cars com Engage the drive dogs and push together firmly CA GLUE Remove pip from mo...

Page 12: ...assembled place an allen key into the screw head slot and turn the output on the opposite side 11 www racing cars com IMPORTANT Set the differential as follows Tighten the diff screw fully and then un...

Page 13: ...sembled in their loosest position rotate as shown to tighten the belt Ensure both sides are set the same IMPORTANT Always set the tension of the two rear belts before the longer front belt 12 www raci...

Page 14: ...nuts AFTER the required front belt tension has been acheived FRONT BELT ADJUSTMENT Tighten the screws turn clockwise to tighten the belt tension To relax the tension turn anti clockwise Check tension...

Page 15: ...C Step 24 A x2 No4x 1 Pan Hd Screw BAG C Step 25 A x2 A x2 No4x 1 Pan Hd Screw BAG C Step 26 No4x 3 4 Pan Hd Screw RH LH LH A A A The pivot pin is a tight fit in the suspension mounts Remove temporary...

Page 16: ...com BAG D Step 28 Crashback O Ring A x3 Stretch bands over the two lugs The pivot pin is a tight fit in the suspension mounts BAG D Step 29 A x2 No4x 3 8 Pan Hd Screw B x2 O Ring Black A A A B B A Wis...

Page 17: ...ep 32 B A A A A x1 M3 Nyloc Nut IMPORTANT The sequence of drawings above shows the assembly procedure of all universal joints driveshafts axles and diff outputs Warming the plastic parts will help mak...

Page 18: ...wings above shows the assembly procedure of all universal joints driveshafts axles and diff outputs Warming the plastic parts will help make the assembly easier e clip Note the shape of the turnbuckle...

Page 19: ...Thread LH Thread THREAD LOCK THREAD LOCK THREAD LOCK IMPORTANT The sequence of drawings above shows the assembly procedure of all universal joints driveshafts axles and diff outputs Warming the plast...

Page 20: ...l help make the assembly easier Gently tighten screws until the screw head is flush with wishbones The pivot pins are designed to be a very tight fit in the suspension mounts Take care when fitting BA...

Page 21: ...3 8 Pan Hd Screw BAG E Step 41 B x4 A x2 Large Circlip D x2 8mm OD Plastic Washer E x2 M3 x 0 75 Black Alloy Washer C x2 O Ring Red C D A B E B C Note which way round the circlip fits Rounded edge in...

Page 22: ...K OIL 22mm 8mm 2mm Slowly move piston up and down Let the air bubbles rise to the top before the next step Push shock shaft up so there is 2mm of shaft showing Then assemble the diaphragm Grip shaft a...

Page 23: ...E Step 44 B x4 A x2 Large Circlip D x2 8mm OD Plastic Washer E x2 M3 x 0 75 Black Alloy Washer C x2 O Ring Red O Ring Red Note which way round the circlip fits Rounded edge in first Do not over squee...

Page 24: ...e to the top before next step BAG F Step 47 A x2 B x2 C x4 D x4 E x4 M3 Black Nylon Washer M3 Nylon Washer M3x 12 Cap Hd Screw M3x 16 Cap Hd Screw M3 Nyloc Nut A D D E C C E A B C E E D D B C Push sho...

Page 25: ...kle This side of the turnbuckle is the left hand thread RH Thread LH Thread RH LH Shorter Longer RH Thread LH Thread Shorter Longer RH Thread LH Thread Note the shape of the turnbuckle This side of th...

Page 26: ...Futaba Core RC Highest Power HD Savox IMPORTANT Note which way the fits IMPORTANT This way up Hole nearer the top BAG F Step 51a A x1 B x1 Ball Stud Ultra Short M3 Nut C x1 M3x 10 Pan Hd Screw IMPORTA...

Page 27: ...ort M3 Nut No4x 3 8 Pan Hd Screw B x2 M3x 6 Cap Hd Screw M3 Washer Shorter Longer RH Thread LH Thread RH LH 11mm Pinion and grub screw not included Note the shape of the turnbuckle This side of the tu...

Page 28: ...O ring 22 1 x 1 6 1 5 x 11 8 B B Cut out the wing as shown before assembly Cut out the body as shown before assembly Drill or ream two 7mm holes Self adhevsive foam tape Self adhevsive foam tape If re...

Page 29: ...ew A A A A Do NOT overtighten these 4 screws as it may result in damage to the wheel or axle Ensure the drive dogs engage correctly and push the parts together firmly Make sure the driveshafts do not...

Page 30: ...g F Step 48 Toe Out Toe In RH FRONT WISHBONE SHOCK MOUNTING HOLE Hole 2 on the wishbone is the standard setting for most tracks Moving the shock to the inner hole makes the car more reactive It increa...

Page 31: ...74 7 47 7 72 7 46 7 20 7 20 6 95 5 93 6 11 6 30 6 74 6 50 6 96 6 72 86 89 92 Tooth Sum 109 Minimum to 117 Maximum Pinion Gear Spur Gear 31 32 33 34 SLIPPER CLUTCH Option On most tracks it is best to...

Page 32: ...mission Upgrade Full U7240 Pro Diff Rebuild Kit U7244 Pro Transmission Orings For the latest spares and option parts visit U7264 ProCat C F Topdeck U8289 ProCat C F Chassis U7267 C F Lipo Straps U8290...

Page 33: ...7268 C F Servo Spacer and Centre Track Rod U7245 Alloy Eccentric Bearing Housings pr U8301 ProCat Rear Roll Bar Conversion U3850 Moulded Wing Mount Set Off Road U7313 Titanium Turnbuckle 24mm Silver p...

Page 34: ...Trans Housing CAT XLS U7198 Rear Outer Trans Housing CAT XLS Transmission Cont U7205 Front Washer Carrier pr XLS TC U7216 Thrust Race F1 8 x 5 16 x 9 64 Grooved XLS TC U7240 Pro Diff Rebuild Kit XLS...

Page 35: ...ink Mount Procat U8300 C F Rear Shock Mount Procat U8301 Rear Roll Bar Conversion Procat U8328 Vintage Springs Short Set 7pr U8329 Vintage Springs Med Grey 2 7lb in pr U8330 Vintage Springs Med Blue 3...

Page 36: ......

Page 37: ...EY P Plastic A Alloy B Brass F G Fibre Glass C F Carbon Fibre S2 Schumacher Composite M Medium S Stiff Sh Short H High L Low F Front R Rear Y Yes N No Notes Ride Height mm Camber at Ride Height deg An...

Page 38: ...EY P Plastic A Alloy B Brass F G Fibre Glass C F Carbon Fibre S2 Schumacher Composite M Medium S Stiff Sh Short H High L Low F Front R Rear Y Yes N No Notes Ride Height mm Camber at Ride Height deg An...

Reviews: