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SCHNIER 810489, Operating Manual

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SCHNIER 810489 Operating Manual Download Page 3

 

 

 
 
 
 

3 

 

12.1. Changing the sieve 

24

 

12.2. Change contact pressure between dosing brush and sieve 

26

 

12.3. Changing the dosing brush 

27

 

13.

 

Malfunctions and their correction 

31

 

14.

 

Service and maintenance 

33

 

14.1. Maintenance 

33

 

14.2. Cleaning 

33

 

15.

 

Accessories and spare parts 

34

 

16.

 

Type plate 

34

 

17.

 

Declaration of Conformity 

35

 

 
On our Youtube channel 

www.youtube.com/schnierelektrostatik

, 

we have produced interesting videos around flocking for you: 
 
 

        

 
The following instruction videos are available for AIR Flocker PRO: 
 

 

Tutorial about the AIR Flocker PRO settings

  

https://youtu.be/RX5fOEvLvAg 

Tutorial about the advanced menu 

https://youtu.be/EDyS4dn4yjc 

 

 

AIR Flocker PRO - Basic setup tutorial

 

https://youtu.be/qBoItLUUOQk 

AIR Flocker PRO - changing dosing brush 

https://youtu.be/F3G13ckcRj4 

 

 

AIR Flocker PRO - Changing and adjusting dosing sieve 

https://youtu.be/SYApGtzZ3sU 

 

 
 

Summary of Contents for 810489

Page 1: ...1 Art Nr 810489 80 kV 300 A...

Page 2: ...nd mouth protection 10 6 Structure of the AFP 11 6 1 Control with display and membrane keypad 12 6 2 Flocking hopper and motor for dosing brush 13 6 3 Flock reservoir container with dosing brush brush...

Page 3: ...r Youtube channel www youtube com schnierelektrostatik we have produced interesting videos around flocking for you The following instruction videos are available for AIR Flocker PRO Tutorial about the...

Page 4: ...The aim was to make working as comfortable as possible even over a longer period of time 1 2 Specs Variation 230 V 115 V Input voltage 230 V 10 115 V 10V Input current Max 4 A Max 8 A Output voltage 8...

Page 5: ...designations etc in this manual even without special identification does not justify the assumption that such names are to be considered free in the sense of trademark and brand protection legislatio...

Page 6: ...s manual is addressed The AFP may only be operated by persons who have been instructed in its operation and who have read these instructions carefully This operating manual applies to Persons who asse...

Page 7: ...rs emanate from the AFP There is also a risk that the AFP will be damaged and or destroyed by improper operation The basic prerequisite for avoiding these dangers is that you read these operating inst...

Page 8: ...or disassembly For cleaning maintenance or repair purposes disconnect the AFP from the mains Disconnect the AFP from the power supply before removing the control and high voltage plug in unit 13 Disc...

Page 9: ...ities such as those found in automotive glove boxes and profiles with undercuts 4 2 Proper and professional operation There is a risk of explosion if adhesives containing solvents accumulate to form a...

Page 10: ...charges that can lead to electric shocks 5 2 Ear protection During continuous operation of the AFP its sound emission can possibly contribute to hearing damage Therefore use suitable hearing protectio...

Page 11: ...ounding connection for grounding air hose 6 Jack socket 6 3 mm for remote control 7 Connection for air hose 8 Air hose 9 High Voltage cable 10 Flocking Gun 11 Flock reservoir 12 Service flap 13 High V...

Page 12: ...9 Preset Up Down 20 Menu 21 Enter 22 LED operation 23 LED grounding 24 LED malfunction 25 LED high voltage 26 Active preset 27 Actual value high voltage 28 Actual value operation current 29 Target val...

Page 13: ...Flocking hopper and motor for dosing brush 32 Quick release left 33 Quick release right 34 Flock hopper 35 Locking screws for the eccentric axles located inside the flock hopper 36 Air hose 32 36 33...

Page 14: ...14 6 3 Flock reservoir container with dosing brush brush bearing and sieve 37 Brush bearings 38 Dosing brush 39 Sieve 14 Flock reservoir container 40 Protective grid 37 38 39 14 40...

Page 15: ...er with eccentric axes and sieve The flock hopper 34 is located behind the service flap 12 34 Flock hopper 35 Locking screws for the eccentric axes located inside the flock hopper 39 Sieve 41 Eccentri...

Page 16: ...16 6 5 Flocking Gun 42 Handle 43 Push button 9 High voltage cable 44 Ball electrode 33 5 mm 45 Cup electrode 46 Magnetic holder 36 Air hose 43 42 44 45 46 9 36...

Page 17: ...eys 17 The air volume must be set in such a way that the transport of the flock to the flocking gun is guaranteed The flock transported through the air hose 36 is blown through the handle 42 and the c...

Page 18: ...goes out 8 Site of installation This chapter describes the conditions that must be met by a suitable installation site so that the AFP can be operated properly and professionally The overall view of...

Page 19: ...e front of the AFP The mains plug is plugged into the mains socket provided 2 Insert the HV connector plug of the flocking gun into the HV connector socket of the AFP It is essential to ensure that th...

Page 20: ...In principle a smaller distance from the Electrostatic Hand Spray Unit to the flocking object results in a higher flock density Adhesive The flocking quality depends largely on the adhesive used and i...

Page 21: ...ow has been established you can flock the object to be flocked To do this guide the Flocking Gun in continuous movements over and or into the object to be flocked 11 When the object is flocked as desi...

Page 22: ...ge 2 Use the Blower Up Down keys 17 to set the blower 3 Use the Dosing Up Down keys 18 to set the flock dosing 4 Use the Up Down keys 19 to scroll through the presets and menu items 5 Press the menu k...

Page 23: ...on key 21 The selected value then flashes and can be adjusted using the Up Down 19 keys Afterwards please confirm again The following settings can be selected Pre Blowing Setting the time of pre blowi...

Page 24: ...e mains side 3 Open the service flap 12 with the supplied triangular key 4 Hold the flock hopper 34 firmly with one hand 5 With the other hand first press down the lever of the quick release on the ri...

Page 25: ...essing the quick release lever on the left 32 and then the quick release lever on the right 33 upwards 10 Close the service flap 12 and unlock it with the supplied triangular key 11 Restore the power...

Page 26: ...ed plate screen insert is reduced Conversely the contact pressure is reduced if the distance between the metering brush and the perforated plate screen insert is increased The distance between meterin...

Page 27: ...ly until it rests on the eccentric axles 41 located in the flock funnel 13 Place the flock hopper 34 with the sieve 39 facing upwards under the flock supply container 14 14 Lock the flock funnel 34 by...

Page 28: ...tion 2 Disconnect the AFP from the power supply To do this disconnect the power plug on the mains side 3 Open the lid of the flock supply container 14 4 Remove the protective grid 40 5 Use the supplie...

Page 29: ...he parameters Dosing Blower and High voltage to the value 0 Press the key of the flocking gun Adjust the dosing so that the brush starts to rotate slowly Observe the driver If it is vertical set the d...

Page 30: ...river 3 Press the brush on the left side firmly down into the brush bearings 4 Reposition the upper bearings on the lower bearings 5 Tighten the hexagon socket screws with the supplied hexagon socket...

Page 31: ...k the power cable for mechanical damage Check whether the power plug is correctly mounted on the power cable Check whether fuses are defective at the AFP workstation Ground cable of the mains cable is...

Page 32: ...Set the affected parameters correctly The air hose is blocked Check the hose for possible blockage Spiral brush worn out Increase the contact pressure between the dosing brush and the perforated plat...

Page 33: ...that has deposited on the AIR FLocker PRO in and on the air hose and the flocking gun If you change the flock remove residual flock from the flock supply container the PU air hose the flocking gun and...

Page 34: ...ound cable Art No 810005 16 Type plate 1 Specifies the machine type AIR Flocker PRO 2 Indicates the individual serial number of the respective AFP 3 Indicates the year in which the respective AFP was...

Page 35: ...hed in 2014 L 96 309 of 29 03 2014 2006 42 EG Directive 2006 42 EC of the European Parliament and of the Council of 17 05 2006 on machinery and amending Directive 95 16 EC recast 1 Published in L 157...

Page 36: ...ty EMC Part 3 3 Limits Limitation of voltage variations voltage fluctuations and flicker in public low voltage supply networks for equipment With a rated current 16 A per conductor which are not subje...

Page 37: ...37...

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