Schmitz OPX mobilis 200 Service Manual Download Page 2

Page: 2 / 84

Service manual

This service manual contains instructions how to carry out
repairs on the mobile operating tables

–

OPX mobilis 200

–

OPX mobilis 300 C

–

OPX mobilis 300 CL

–

OPX mobilis 300 CE

–

OPX mobilis 300 CLE

–

OPX mobilis RC30

–

OPX mobilis RC30L

–

OPX mobilis RC40

Summary of Contents for OPX mobilis 200

Page 1: ...Service manual Operating table OPX mobilis and OPX mobilis RC...

Page 2: ...manual contains instructions how to carry out repairs on the mobile operating tables OPX mobilis 200 OPX mobilis 300 C OPX mobilis 300 CL OPX mobilis 300 CE OPX mobilis 300 CLE OPX mobilis RC30 OPX m...

Page 3: ...heck valves and hydraulic cylinder for Trendelenburg adjustment 22 Sealing or replacing the hydraulic cylinder for height adjustment 24 Sensors in the mobilis RC 26 Adjusting the guidings at the heigh...

Page 4: ...ulic pump 59 Electrical safety 61 Carrying out the measurements 62 Documentation and evaluation of the tests 62 Visual inspection 63 Measuring the resistance of the protective conductor 64 Measuring t...

Page 5: ...rating tables OPX mobilis also called operating tables in the following Our products are constantly being improved this is why constructional changes carried out after printing of this service manual...

Page 6: ...nent danger of death or serious injury v Caution This symbol will appear where situations are described which might be dangerous and which might inflict slight injuries a Attention This symbol will ap...

Page 7: ...extensions or reconstructions of the operating table unless approved by the manufacturer Spare parts have to meet the requirements stipulated by the manufacturer This is always guaranteed when using o...

Page 8: ...Introduction 8 Service manual...

Page 9: ...ding on the model All operating table models are mobile They are equipped with four electrically conductive double castors with central locking device The operating tables with a C in their type desig...

Page 10: ...udinal displacement function By means of this feature such parts of the patient s body can be screened which are otherwise inaccessible to the C arm equipment The operating tables with a G in their ty...

Page 11: ...ding panel and lift the bellows The four fastening screws at the upper rim of the upper cladding panel are now accessible Detaching the cladding panels The cladding panels consist of two parts which a...

Page 12: ...anels have to be re attached in reverse order Place the lower cladding panels onto the mobile base and connect them by means of the screws screwed into the connecting strips Fix the cladding panels to...

Page 13: ...ating table by means of a piece of string Adjust the table top and the back section into horizontal position Lift the cladding of the mobile base up to the lower side of the table top Fix it there usi...

Page 14: ...ng and installing the control box in mobilis RC table models on page 53 Prepare the necessary tools for jacking the operating table up Removing or lowering the floor pan Loosen the two fastening screw...

Page 15: ...s out pull the expansion rivets out and lift the plastic cladding off Disconnecting the hydraulic system between the upper section and the lower section for the kidney bridge and for the RC 40 model A...

Page 16: ...attaching the table top In order to re attach the table top position the table top on top of the table column and adjust it Screw the fastening screws in and tighten them Connecting the hydraulic sys...

Page 17: ...linder pulling the tube slightly out of its seat The screw joints at the piston rod end are still loose Wait 2 to 5 minutes until the residuary air has ascended inside the piston end of the cylinder P...

Page 18: ...nd of the cylinder Then loosen the screw joints at the piston rod end of the hydraulic cylinder pulling the tube slightly out of its seat The screw joints at the piston end are still loose Pump hydrau...

Page 19: ...y Mind the position of the hydraulic hoses at the check valve in order not to confound the directions of motion Loosen the sleeve nuts at the two hydraulic hoses and at the two tubes connected to the...

Page 20: ...ed by means of circlips Remove the check valve In order to detach the hydraulic cylinder from the upper bearing remove the circlip at the bolt of the upper bearing and start the bolt Lift the table to...

Page 21: ...raulic fluid has to be topped up as required Top the hydraulic cylinder up with hydraulic fluid You will find details in the chapter Filling new hydraulic cylinders with hydraulic fluid and installing...

Page 22: ...d the directions of motion Loosen the sleeve nuts at the two hoses and at the two tubes which are connected to the valve In addition loosen the sleeve nuts at the tubes at the cylinder Remove the chec...

Page 23: ...hydraulic cylinder for Trendelenburg adjustment Install the new hydraulic cylinder You will find details in the chapters Filling new hydraulic cylinders with hydraulic fluid and installing them on pag...

Page 24: ...nting Detach the four hydraulic hoses of the lateral cylinder and of the Trendelenburg cylinder at their lower ends Loosen the lateral guidings of the height adjustment column You will find details un...

Page 25: ...ssembly Re assemble the system in reverse order Refasten the lateral guidings with sufficient initial tension as to prevent the column without the table top from sinking by its proper weight You will...

Page 26: ...k section adjustment inside the seat section frame is covered The operating table is adjusted into horizontal and lowest position by pressing the 0 key on the hand held control unit or on the foot con...

Page 27: ...the cladding panels on page 11 Re adjusting the lateral guidings On the right hand side of the height adjustment column there are two plastic bearings On the left hand side opposite there are two plas...

Page 28: ...bearings in such a way that the column glides easily over the whole height adjustment range h It is part of the normal function if individual ball bearings come to a temporary standstill while the inn...

Page 29: ...ion and for the seat section a Attention When the gas springs have been removed the back section may fall down and thus damage the follower screw of the safety sheet between the seat and back sections...

Page 30: ...sher at the inside Detach the claddings at the underside of the seat or back section at the back section also the pushing handle h The threaded bolts are secured by means of screw locking varnish They...

Page 31: ...a hydraulic cylinder The pressure developed is directed via hydraulic hoses to the two trigger heads at the gas springs This way the gas springs are released simultaneously and can be adjusted The tri...

Page 32: ...gas spring out of the trigger head and pull the gas spring down and out of the back section frame Replacing the hydraulic system The hydraulic system for releasing the gas springs consists of a hydrau...

Page 33: ...face of the hydraulic fluid Adjusting the level of hydraulic fluid inside the hydraulic system When the hydraulic system has been opened it has to be topped up with hydraulic fluid afterwards There is...

Page 34: ...tighten the locknut Drive the long bearing bolt from the inside of the back section frame through the trigger head At the same time fix the casings of the hydraulic cylinders of the gas spring release...

Page 35: ...e mechanism on page 31 Preparation Fold the back section on top of the seat section You will find details in the chapter Folding the back section on top of the seat section on page 29 Removing the hyd...

Page 36: ...crew joints at the hydraulic cylinder again pulling the hoses slightly out of their bearing Pump the hydraulic fluid in Lowering back section position carefully through the hoses to the hydraulic cyli...

Page 37: ...ils in the chapter Disconnecting the hydraulic system between the upper section and the lower section for the kidney bridge and for the RC 40 model on page 15 Removing and installing the piloted check...

Page 38: ...eight adjustment column In its initial state the longitudinal displacement function is locked In this position the teeth of a stop panel are pressed into those of a rack by means of springs The table...

Page 39: ...e back section on top of the seat section on page 29 Depending on the kind of repair one of the brackets long casting has to be detached You will find details in the chapter Detaching the bracket on p...

Page 40: ...lders Pull the stop panel together with the bearing elements and the bearing holders off the table top Mind the springs and the tappets which are now loose Installing the stop panel In order to instal...

Page 41: ...racks are fixed to the underside of the bearing tubes They are accessible from the left or right hand side of the operating table The table top need not be detached Removing the rack In order to remov...

Page 42: ...The relay arms are now accessible and worn parts can be replaced or loosened connections re tightened Re assembly is carried out afterwards in reverse order Now you can loosen also the two holding scr...

Page 43: ...udinal displacement function consists of three hydraulic cylinders which are connected by means of a T piece The release mechanism is a closed system For its proper functioning a given quantity of hyd...

Page 44: ...d repairing the release mechanism on page 31 and following In order to replace the input cylinder proceed as follows Remove the left hand handle together with the cover plate Loosen the threaded bolt...

Page 45: ...linder into the casing and fix it by means of the circlip or by means of the locking screws at the casing of the actuating cylinder Reassemble the complete system in reverse order h Make sure not to l...

Page 46: ...y a new strip of adhesive tape Lay in the new sliding strip its bronze coloured back facing downwards onto the adhesive tape Replacing the bearing bushes h The bearing bushes are secured by means of s...

Page 47: ...ng the old batteries Before replacing the batteries switch the electro hydraulic pump off at the main switch Open the flexible clips securing the supply cables and lift the batteries off their support...

Page 48: ...nd details under Adjusting the reed board on page 49 Replace the hand held control unit Check the cable connecting the reed board to the hand held control unit Check the cable leading from the control...

Page 49: ...ection until the LEDs show the correct function Finally secure the reed board by means of the screws and the 8 mm nuts h If the selector lever with the permanent magnet has been lifted off its seat af...

Page 50: ...ils in the chapter Detaching and re attaching the cladding panels on page 11 Lift the cladding off the mobile base You will find details in the chapter Removing and re attaching the cladding of the mo...

Page 51: ...the cladding of the mobile base on page 13 Removing the control box The control box is fixed to the side of the floor pan by means of four screws The outer fastening screws are secured to the rear of...

Page 52: ...box without replacing the cables for the reed board and for the hand held control unit In order to do so loosen the inner fastening screws at the control box and open the box Inside you will find the...

Page 53: ...ll the control box out of the floor pan Detach the white plug type connector for the motor and the black plug type connector for the batteries Loosen the plugs for the hand held control unit for the m...

Page 54: ...onal castor can be raised by extending the tie rod In order to detach the clevis loosen the locknut of the clevis detach the circlip of the bolt and pull the bolt out of the clevis and out of the bear...

Page 55: ...lly in case of a shock Screwing the adjusting screw in will facilitate loosening the brake while screwing the adjusting screw out will make it more difficult to loosen the brake In order to adjust the...

Page 56: ...of the mobile base on page 13 Remove the floor pan You will find details under Replacing or lowering the floor pan on page 14 Removing the hydraulic switch valve The hydraulic switch valve is fixed to...

Page 57: ...valve using the hand held control unit first until the air has escaped from the first screw joint Then use the foot pump to pump hydraulic fluid through the switch valve until the air has escaped fro...

Page 58: ...t of the double castor out Loosen the fastening screw at the bearing lift the table up and pull the double castor down and off v Caution Once one of the castors has been removed the table may tilt and...

Page 59: ...e pressure hose and to the tank hose by means of banjo bolts In order to remove the electro hydraulic pump switch the main switch OFF detach the electric connections at the lamp wire connector Loosen...

Page 60: ...Repairs 60 Service manual...

Page 61: ...ks allow in general the evaluation of the status of the electrical safety After repairs or modifications which may influence the normal operation as to the input output values of the appliance or curr...

Page 62: ...measurements of the equivalent of the leakage current The appliances may only be operated further if the measured value is lower than the indicated limit value Repeated measurements The values determ...

Page 63: ...d its connection points After that the appliances are closed if they need not remain open for the tests After the assembly all mechanical parts which have been removed during the repairs must be visua...

Page 64: ...ch can assume a dangerous electric voltage in the case of a malfunction and the connections of the protective conductor is measured For appliances with mains cable the resistance between the contact p...

Page 65: ...eakage current is to recognize as soon as possible any deviations from the so called initially measured value and thereby modifications of the safety structure of the appliance These measurements may...

Page 66: ...e connected with the measuring device according to the following diagram The maximum values for the equivalent of the leakage current amount to 1 mA for appliances with mains cable Measuring the equiv...

Page 67: ...PX mobilis RC EDITION 05 03 GB ID Nr 02008857 67 Designation of the appliance Type production number Inventory number Testing authority Name Date Kind of testing Results Signature of the inspector Ini...

Page 68: ...Electrical safety 68 Service manual Designation of the appliance Type production number Inventory number Testing authority Name Date Kind of testing Results Signature of the inspector...

Page 69: ...Table base Operating table OPX mobilis and OPX mobilis RC EDITION 05 03 GB ID Nr 02008857 69...

Page 70: ...1 080mm 720mm to 1 080mm 740mm to 1 100mm 720mm to 1 080mm 740mm to 1 100mm 720mm to 1 080mm 740mm to 1 100mm 720mm to 1 080 mm Trendelenburg adjustment 30 Reverse Trendelenburg adjustment 30 Lateral...

Page 71: ...20mm F1 10A slow blow type F2 2A medium time lag type Battery type employed 4 pcs 6 V 13 5 Ah Input AC of the battery charger 117V or 230V 50 to 60Hz 0 4A Output DC of the battery charger 27 6V 1 4A...

Page 72: ...ronics cable Reed board Control unit Hand held control unit External fuse External fuse Charging socket Set of cables and batteries 708058 Cabling of the motor and of the battery illustrated position...

Page 73: ...Lowering valve with integrated throttle 02011260 Double piloted check valve 02009507 Lateral adjustment cylinder 02009508 Trendelenburg adjustment cylinder 02009509 Height adjustment cylinder 02011223...

Page 74: ...cal data 74 Service manual Overview electric system mobilis 300 E Overview electric system mobilis 300 E mobilis control unit Reed board Hand held control unit green yellow EMC protector motor EMC pro...

Page 75: ...Overview electric system mobilis RC30 40 Overview electric system mobilis RC 30 40 Control box mobilis RC30 40 Battery Cable control box connector socket Hand held control unit Connector box sensors C...

Page 76: ...down Bypass foot pump Contacts per connection Terminal box Terminal nos Cabling of the cable terminal box D Sub 25 pole Core colour Terminal no Pin 1 white 2 Pin 2 brown 1 Pin 3 green 3 Pin 4 yellow 4...

Page 77: ...ight adj up Height adj down Bypass foot pump Contacts per connection Terminal box Terminal nos Cabling of the cable terminal box D Sub 25 pole Core colour Terminal no Pin 1 white 2 Pin 2 brown 1 Pin 3...

Page 78: ...bling of the sensors mobilis RC30 40 Cabling of the sensors mobilis RC30 40 Contacts per terminal D Sub 25 pole plug Assignation of the terminals 1 Height adj 2 Trendelenburg adj 3 Lateral adj 4 Back...

Page 79: ...lve compl 02011271 Slide valve compl for 200 type models 02011266 Lowering valve 02011260 Double piloted check valve 02011220 Double piloted check valve for E type models 02009507 Lateral adjustment c...

Page 80: ...63 Magnetic valves 02010805 Screw joint with filter 02013112 Hydraulic hose 02013116 Hydraulic hose 02011260 Check valve lateral adj 02013020 Check valve Trendelenburg adj 02012332 Lowering valve 0200...

Page 81: ...alve 02012351 Magnetic valves 02010805 Screw joint with filter 02013111 Hydraulic hose 02013112 Hydraulic hose 02011260 Check valve lateral adj 02013113 Hydraulic hose 02013116 Hydraulic hose 02013220...

Page 82: ...n up down up Kidney bridge Back section adj RC40 only Tables with longitudinal displacement function Tables without longitudinal displacement function 2015102 02012482 Foot pump compl 02014894 Switch...

Page 83: ...diagrams exploded views repair instructions or spare parts lists can be obtained upon request from Schmitz u S hne When ordering technical descriptions or spare parts at the manufacturer s kindly ind...

Page 84: ...4162 http www schmitz soehne de e mail export schmitz soehne de Branch offices Spain SCHMITZ u S hne Ib rica S L Avda de Bruselas 58 semis tano E 28028 Madrid Phone Fax 34 91 7130000 Switzerland SCHMI...

Search results

Summary of Contents for OPX mobilis 200

Reviews:

Related manuals for OPX mobilis 200

Brands by name

Popular brands

Schmitz OPX mobilis 200, Service Manual

Search results

Summary of Contents for OPX mobilis 200

Reviews:

Related manuals for OPX mobilis 200

Brands by name

Popular brands