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EN

FWS 1206

Operating instructions

Fail-safe standstill monitor 

8.2  Integral System Diagnostics (ISD)

The LED indication of the safety-monitoring modules shows the different  

switching conditions and errors. The switching conditions are explained 

in the following tables.

Tables switching condition indication

Diagnostic LED

System condition

The LED is green.

Enabling paths closed

LED flashes yellow 

 

(0.5 Hz)

When two proximity switches are connected, 

only one switch has exceeded the lower  limit 

frequency, the enabling paths are open.

LED flashes yellow 

 

(2 Hz)

The motor is running, the limit frequency 

has been exceeded. The enabling paths 

are open.

Table error indications

Indication (orange) 

LED

Error

Cause

1 impulse

Frequency sensor 1 

too low,

Error input X1

Defective lead or

defective proximity 

switch

2 impulses

Frequency sensor 2 

too low,

Error input X2

Defective lead or  

defective proximity 

switch

Only one proximity 

switch: bridge X1/X2  

is missing

4 impulses

Interference at 

inputs, no safe 

evaluation

Too high capacitive or 

inductive interference at 

the inputs or the supply 

voltage lead

5 impulses

One or both relays 

did not close within 

the monitoring time

Too low operating  

voltage U

e; 

Defective relay

6 impulses

Relay not disabled 

upon the actuation 

of the switch

May be due to contact 

welding

7 impulses

Malfunction of 

 internal data lines

Interruption of the 

 internal data transfer 

due to a high capacitive 

or inductive interference 

on the internal data 

lines

8 impulses

Contactor error

The condition of the 

additional standstill  

signal does not cor-

respond with the 

detected frequencies, 

e.g. the  additional 

standstill  signal signals 

a standstill, whereas 

the  proximity switches 

signal that the limit 

 frequency is exceeded.

Deleting the error message

The fault message will be deleted once the fault has been rectified and 

a rotational movement has been detected for the input signals check. 

All fault messages will also be deleted when the reset button is pushed. 

Summary of Contents for FWS 1206

Page 1: ...o execute safety related functions as part of an entire plant or machine It is the responsibility of the manufacturer of a machine or plant to ensure the proper functionality of the entire machinery or plant The safety monitoring module must be exclusively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the ran...

Page 2: ...The fail safe standstill monitor has a dual channel redundant structure It is provided with two safety relays with monitored positive guided contacts which are controlled by two independent microprocessors The NO contacts of the series wired relays build the enabling paths The feed cables of both proximity switches power supply must be laid so that in case of a wire breakage only one proximity swi...

Page 3: ... connected If the programmed upper or lower limit frequency is exceeded the fre quencies of both proximity switches are compared A divergence of over 30 will be considered faulty and signalled The yellow LED is flashing refer to ISD table Inputs X1 X4 X1 connection for proximity switch 1 X2 connection for proximity switch 2 or bridge to X1 X3 connection for reset button The reset input has a doubl...

Page 4: ...switch connection cables in areas where strong interference signals are present e g frequency converters or cable leads from powerful electric motors the utilisation of shielded cables may be necessary Legend A B Safety switch S Feedback circuit X Additional standstill signal I 0 On off switch H Start button E Unlocking button J Reset button A1 A2 14 13 21 22 41 42 51 52 71 72 63 64 AZM161 12 12 F...

Page 5: ...oximity switch Only one proximity switch bridge X1 X2 is missing 4 impulses Interference at inputs no safe evaluation Too high capacitive or inductive interference at the inputs or the supply voltage lead 5 impulses One or both relays did not close within the monitoring time Too low operating voltage Ue Defective relay 6 impulses Relay not disabled upon the actuation of the switch May be due to co...

Page 6: ...ate of issue Wuppertal October 7 2009 Authorised signature Heinz Schmersal Managing Director Name of the safety component type FWS 1206 Description of the safety component Fail safe standstill monitor Harmonised EC Directives 2006 42 EC EC Machinery Directive 2004 108 EC EMC Directive Person authorized for the compilation of the technical documentation Ulrich Loss Möddinghofe 30 42279 Wuppertal No...

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