background image

Diagnostic error (warning)

If an error (warning) is signalled in the response byte, detailed fault information can be read out.

Table 3: I/O data and diagnostic data
(The described condition is reached, when Bit = 1)

Bit n°

Call Byte

Response-Byte

Diagnostic error warning

Diagnostic error

Bit 0:

Magnet on, irrespective of
power to lock or power to
unlock principle

Safety output activated

Error output Y1

Error output Y1

Bit 1:

---

Safety guard closed AND
locking/unlocking possible 

1)

Error output Y2

Error output Y2

Bit 2:

---

Actuator detected and locked

Cross-wire short

Cross-wire short

Bit 3:

---

---

Temperature too high

Temperature too high

Bit 4:

---

Input condition X1 and X2

---

Incorrect or defective
actuator, bracket broken

Bit 5:

---

Valid actuator detected

Internal device error

Internal device error

Bit 6:

---

Error warning 

2)

Communication error between the
field bus Gateway and the safety
switchgear

---

Bit 7:

Error reset

Error (enabling path switched
off)

Rotary handle not in authorised
intermediate position

Rotary handle not in
authorised intermediate
position

1)

 The leading diagnosis message through bit 1 indicates whether locking or unlocking of the guard system is possible. The solenoid interlock

cannot be unlocked if e.g. the door pulls the turret out of its rest position beyond the set latching force. This can occur if doors are heavily
distorted or when pulling the door. The solenoid interlock can only be locked if the turret is in the rest position, i.e. the latching force is
sufficient to pull the guard system into the correct position.

2)

 after 30 min -> fault

7 Set-up and maintenance

The safety function of the safety components must be tested. In the case of correct installation and adequate use, the
safety switchgear features maintenance-free functionality. A regular visual inspection and functional test, including the
following steps, is recommended:

1. Check for a secure installation of the actuator and the solenoid interlock.
2. Check max. axial misalignment of actuator and solenoid interlock.
3. Check max. angular misalignment (see "Mounting" part).
4. Fitting and integrity of the cable connections.
5. Check the switch enclosure for damages.
6. Remove particles of dust and soiling.
7. For versions with emergency exit and emergency release the following should also be considered:

- For versions with emergency exit it must be possible to open the guard system from within the hazardous area;
it must not be possible that the guard system is blocked from the inside.
- By operating the emergency release lever outside of the hazardous zone it must be possible to open the guard
system.

Summary of Contents for AZM300Z-ST1P2P

Page 1: ...3 Emergency exit T T8 or emergency release N 3 4 Mounting with mounting plate 3 5 Dimensions 3 6 Actuator and accessories 4 Electrical connection 4 1 General information for electrical connection 4 2...

Page 2: ...ations regarding occupational safety and accident prevention prior to installation and putting the component into operation The machine builder must carefully select the harmonised standards to be com...

Page 3: ...iption 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety...

Page 4: ...is to be used marked with the symbol in the ordering code The actuator monitoring variant B is a safety switch with an interlock function for process protection The safety function consists of safely...

Page 5: ...ration and maintenance are observed 2 5 Exclusion of liability We shall accept no liability for damages and malfunctions resulting from defective mounting or failure to comply with the operating instr...

Page 6: ...neral data Features Power to unlock Yes Solenoid interlock monitored Yes Latching Yes Manual release Yes Short circuit detection Yes Cross circuit detection Yes Series wiring Yes Safety functions Yes...

Page 7: ...tching force adjustable position 2 50 N Type of the fixing screws 2x M6 Tightening torque of the fixing screws minimum 6 Nm Tightening torque of the fixing screws maximum 7 Nm Mechanical data Switchin...

Page 8: ...Protection class III Permissible installation altitude above sea level maximum 2 000 m Ambient conditions Insulation values Rated insulation voltage U i 32 VDC Rated impulse withstand voltage U imp 0...

Page 9: ...Switching thresholds 3 V 5 V Low 15 V 30 V High Current consumption at 24V 5 mA Test pulse duration maximum 1 ms Test pulse interval minimum 100 ms Classification ZVEI CB24I Sink C1 Classification ZVE...

Page 10: ...X1 Safety input 1 PIN 3 A2 GND PIN 4 Y1 Safety output 1 PIN 5 OUT Diagnostic output PIN 6 X2 Safety input 2 PIN 7 Y2 Safety output 2 PIN 8 IN Solenoid control Note about the safety classification 2 Th...

Page 11: ...must be supplied with at least 24 V DC and 0 8 A via a listed CYJV cable connector assembly FCC IC Note This device complies with Part 15 of the FCC Rules and contains licence exempt transmitter rece...

Page 12: ...d be reduced Mounting of the solenoid interlock and the actuator Refer to the mounting instructions manual for the corresponding actuator 2 The actuator must be permanently fitted to the safety guards...

Page 13: ...orrect False To avoid any interference inherent to this kind of system and any reduction of the switching distances please observe the following guidelines The presence of metal chips in the vicinity...

Page 14: ...mm 3 2 Manual release For the machine set up the solenoid interlock can be unlocked in a de energised condition The solenoid interlock is unlocked by turning the manual release in the position qThe no...

Page 15: ...fter completing commissioning 3 3 Emergency exit T T8 or emergency release N With variants that have both emergency exit and emergency release the red lever is loosely supplied Before first use mount...

Page 16: ...at it should only be used in an emergency The label can be used that was included in the delivery To activate the emergency release turn the red lever in the direction of the arrow to the end stop The...

Page 17: ...3 5 Dimensions All measurements in mm AZM300 T T8 and N Device with emergency exit or emergency release Emergency exit T Emergency release N...

Page 18: ...Emergency exit T8 3 6 Actuator and accessories Actuator AZ AZM300 B1 not included in delivery Mounting plate MP AZ AZM300 1 available as accessory...

Page 19: ...MS AZ AZM300 B1 1 available as accessory Aluminium protective plate as a cover for use on glass and plastic doors on machines with high design requirements Lockout tag SZ 200 1 available as accessory...

Page 20: ...n cable release 4 Electrical connection 4 1 General information for electrical connection 2 The electrical connection may only be carried out by authorised personnel in a de energised condition The vo...

Page 21: ...op on the cables and the current carrying capacity of the individual components F Accessories for the series wiring For convenient wiring and series wiring of SD components the SD junction boxes PFB S...

Page 22: ...serial diagnostics connections are wired in series and connected to a SD Gateway for evaluation purposes The safety outputs of the first safety component are wired to the safety monitoring module The...

Page 23: ...SD output 5 GY GY GY X2 Safety input 2 6 PK VT PK Y2 Safety output 2 7 BU RD VT IN Solenoid control SD input 8 RD PK OR Connecting cables with coupling female IP67 IP69 M12 8 pole 8 x 0 25 mm to DIN 4...

Page 24: ...an unlimited number of times When a new actuator is taught the code which was applicable until that moment becomes invalid Subsequent to that an enabling inhibit will be active for ten minutes thus p...

Page 25: ...it upstream is open Flashes 1 Hz Off On 6 4 Solenoid interlock with conventional diagnostic output The short circuit proof diagnostic output OUT can be used for central visualisation or control tasks...

Page 26: ...be locked or fault Legend Safety guard open Safety guard closed Locking time Safety guard not locked or fault Safety guard locked Lock Unlock Evaluation of diagnostic output Power to unlock IN 0 Lock...

Page 27: ...king impossible 0 V 24 V On Off Flashes 0 V 24 V 0 V Safety guard closed and locked 0 V 24 V On Off On 24 V 24 V 24 V Error warning1 0 V 24 V On Flashes 2 On 24 V1 24 V1 0 V Error 0 V 24 V 24 V 0 V On...

Page 28: ...d as slave in an existing field bus system In this way the diagnostic signals can be evaluated by means of a PLC The necessary software for the integration of the SD Gateway is available for download...

Page 29: ...be unlocked if e g the door pulls the turret out of its rest position beyond the set latching force This can occur if doors are heavily distorted or when pulling the door The solenoid interlock can o...

Page 30: ...ns of replacement actuators 2 Damaged or defective components must be replaced 8 Disassembly and disposal 8 1 Disassembly The safety switchgear must be disassembled in a de energised condition only 8...

Reviews: