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Schmalz 10.06.04.00001, Assembly Instructions Manual, Page: 39 / 42

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Schmalz 10.06.04.00001 Assembly Instructions Manual Download Page 39

Maintenance Precautions

EN-US · 30.30.01.02533 · 00 · 11/20

39 / 42

9   Maintenance Precautions

1. The accuracy could change by 2 to 3 % when the piping is removed or replaced.

2. Do not insert a stick or wire into the piping ports.

3. Do not touch the terminals or connectors when power is on.

Summary of Contents for 10.06.04.00001

Page 1: ...Flow Sensor FS Assembly Instructions WWW SCHMALZ COM EN US 30 30 01 02533 00 11 20 ...

Page 2: ...ment is protected by copyright J Schmalz GmbH retains the rights established thereby Repro duction of the contents in full or in part is only permitted within the limits of the legal provisions of copyright law Any modifications to or abridgments of the document are prohibited without explicit writ ten agreement from J Schmalz GmbH J Schmalz GmbH Johannes Schmalz Str 1 72293 Glatten Germany T 49 7...

Page 3: ...on Instuction 11 3 5 1 Function Setting Mode 11 3 5 2 Measurement 13 4 Technical Data 14 4 1 General Parameters 14 4 2 Dimensions 16 5 Installation 17 5 1 Installation Instructions 17 5 2 Mounting Bracket Optional Parts 18 5 3 Piping 19 5 4 Electrical Connection 20 6 Operation Instructions 22 6 1 Function Selection Mode 22 6 2 OUT1 Setting Selection 22 6 3 OUT2 Setting Selection 26 6 4 LCD Display...

Page 4: ...6 18 Instantaneous Flow Zero Adjustment Function 34 6 19 Reset Accumulated Flow Function 35 6 20 Peak Value Display 35 6 21 Bottom Value Display 35 6 22 Key Lock Unlock Mode 36 7 Warranty 37 8 Troubleshooting 38 8 1 Specific Internal Voltage drop 38 8 2 Error Code Instruction 38 9 Maintenance Precautions 39 10 EC Declaration of Conformity 40 11 Notes 41 ...

Page 5: ...nical documentation to subsequent users ð Failure to follow the instructions in these Operating instructions may result in injuries ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions If you still have questions after reading the technical documentation contact Schmalz Service at www schmalz com services 1 3 Type Plate The type plate 1 is printed ...

Page 6: ...formation ü This symbol represents a prerequisite that must be met prior to an operational step 4 This symbol represents an action to be performed ð This symbol represents the result of an action Actions that consist of more than one step are numbered 1 First action to be performed 2 Second action to be performed ...

Page 7: ...Intended Use Non intended use includes the following Use in potentially explosive atmospheres 2 3 Safety Instructions WARNING Use of flammable fluids and or permeable fluids They may cause fire explosion or corrosion 4 Do not use flammable fluids and or permeable fluids 2 4 Personnel Qualification Unqualified personnel cannot recognize dangers and are therefore exposed to higher risks 1 Only instr...

Page 8: ... output 1 5 V Thread G1 8 00002 FS 5 D 2PA K 0 5 L min 2 PNP output Analog output 1 5 V Thread G1 8 00003 FS 10 D 2NA K 0 10 L min 2 NPN output Analog output 1 5 V Thread G1 8 00004 FS 10 D 2PA K 0 10 L min 2 PNP output Analog output 1 5 V Thread G1 8 00005 FS 50 D 2NA K 0 50 L min 2 NPN output Analog output 1 5 V Thread G1 8 00006 FS 50 D 2PA K 0 50 L min 2 PNP output Analog output 1 5 V Thread G...

Page 9: ... mode selection ON OFF switching and set value adjustment 7 Identification Plate 8 Piping Port Outlet side 9 Through Hole Use to mount the product on a plate di rectly 10 Body 11 Piping Port Inlet side 3 4 Display and Operating Element in Detail 1 2 3 4 5 6 7 8 9 10 1 SETTING BUTTON 2 Pressure Symbol 3 Indicator for Analog Signal Output 1 and Output 2 4 Flow Symbol 5 Indicator for Analog Signal Ou...

Page 10: ...0 Pressure definition with selected display unit depending on the vacuum switch version Selected unit Display definition for variant VS V Display definition for variant VS P10 kPa 0 1 MPa 0 001 kgf cm2 0 001 0 01 bar 0 001 0 01 psi 0 01 0 1 inHg 0 1 mmHg 1 ...

Page 11: ...2 oVt2 OUT2 setting ovt 2 Select Output 2 corre sponding to flow sen sor or pressure sensor Set the flow rate or pressure value to switch ON OFF oVt2 OUT2 sensor correspondence OUT2 output mode xY5 ovt2 OUT2 output type no Fl 2 OUT2 set value input 50 of maximum measured flow rate 005 250 mL min 010 500 mL min 050 2 50 L min 100 5 00 L min 500 25 0 L min 101 50 0 L min 201 100 L min Fx 2 OUT2 set ...

Page 12: ... mulated flow value ev ery 2 or 5 minutes eepr Accumulated value hold selection off F 10 di5 Flow sensor dis play mode selection di5 Select to display In stantaneous Flow or Accumulated Flow Mode d5p Flow sensor dis play mode selection in5 F 91 eco Power Save mode selection eco Select if turn on power save mode to reduce power con sumption eco Power Save mode selection no F 92 inp External input s...

Page 13: ...cumulated flow rate Pressure zero setting The displayed pressure value can be adjusted to 0 Instantaneous Flow rate zero set ting The displayed instantaneous flow rate value can be adjusted to 0 Accumulated flow rate zero clear The accumulated flow rate can be set to 0 Peak value display The maximum pressure or instantaneous flow can be detected when the power is supplied for a period Bottom value...

Page 14: ...Accu mu lated Flow Display Range 999999 99 L 9999999 9 L 99999999 L Minimum Setting Scale 1 0 01 L 0 1 L 1 L 0 1 ft3 1 ft3 Pressure Display Display Range 100 1000 kPa Mini mum Setting Scale kPa 1 kfg cm2 0 01 bar 0 01 psi 0 1 Accu racy Flow Guaranteed Range 2 100 F S Indicator Accuracy 3 F S 1 digit 2 Analog Output Ac curacy 5 F S 2 Repeatability 1 F S 1 digit 3 Linearity 3 F S 3 Temp Characteris ...

Page 15: ...Range 4 20 mA 6 Load Impedance 300 Ω Response Time Pressure 50 ms Flow 100 ms External Input Non voltage input 0 4 V 30 ms Communication interface RS 485 7 Power Power Supply Voltage 12 24V DC 10 Ripple P P 10 Current Consumption 50 mA Envi ron ment Withstand Pressure 1000 kPa Enclosure IP40 Working Fluid Temp 0 50 C No condensation or freezing Ambient Temp Range Operation 0 50 C Storage 10 60 C N...

Page 16: ...PWM output corresponding to pressure sensor 0 1000 kPa 3 CONDITION Outlet Pressure 1 atmospheric pres sure 25 C 7 This function only available for Output Specifica tion 02 and 04 4 90 800 kPa Outlet Pressure 1 atmospheric pressure 25 C 4 2 Dimensions Lk SW1 L1 X1 d1 d2 Y1 B H H1 2 000 17 84 2 28 2 5 3 8 17 50 52 H2 H3 H4 L L2 L3 G1 G2 X2 3 9 5 36 7 55 18 5 18 6 G1 4 IG G1 4 IG 18 All data in mm ...

Page 17: ...rection indicator for installation and piping Flush out all dirt and dust by air blow before connect the piping to the sensor When installation do not drop hit or apply excessive shock 100m s2 Internal damage can cause malfunction even if the housing appears to be undamaged Do not install multiple products in close proximity The heat generated from each product could cause the temperature to rise ...

Page 18: ...damage if sit or step on it accidentally The LCD display may be difficult to see at certain angles The sensor can be installed horizontally or vertically but the flow rates may change because of the instal lation way of the product or piping The tightening torque for screws should be under 0 5 0 1 Nm Horizontal mounting by Through Hole 4 Mounting screws Bracket no 10 06 04 00011 mounting 1 Fix the...

Page 19: ...rection on the product Flow direction Use straight piping 8 cm or longer to connect the Piping Port Inlet side If straight piping is not installed the accuracy may vary by 2 F S Straight Piping The pipe is without bending and the cross sectional areas of the pipe keeps the same Piping Port Inlet side straight piping 8 cm or longer Piping Port Outlet side ...

Page 20: ...age is ap plied NOTE Connect with the power turned on Damage to the electronics and or malfunction 4 Switch off the power supply before connecting cables The folw sensor is supplied with a 6 wire connection cable with open cable ends Integrate the folw sensor into your application in accordance with the electrical circuit diagram The fol lowing points must be taken into account for this Check wire...

Page 21: ...PNP Output Analog Voltage Output External Input Pin No Line color Content 1 Brown Power supply DC 12 to 24 V DC 2 Orange Analog voltage output 1 5 V Analog current output 4 20 mA 3 Yellow External input 4 Black Output 1 Max load current 125 mA 5 White Output 2 Max load current 125 mA 6 Blue 0 V GND ...

Page 22: ...lete 6 1 Function Selection Mode ü At Measurement Mode 1 Press button for more than 3 sec to dis play F 01 Press or button to select other setting functions 2 1 2 Press for 3 sec at Function Setting Mode to return to Measurement Mode 3 Or press to enter in each function setting 6 2 OUT1 Setting Selection F01 Setting corresponding sensor and operating mode of OUT1 1 Flow sensor setting 1 Press or b...

Page 23: ...normally close mode NOTE Type setting will not display when Ac cumulated Pulse Output Mode is set 8 Press button to switch Set Value Setting 9 Press or button to adjust the set value Hysteresis Mode xy5 fl 1 and fx 1 Window Comparator Mode fl 1 and fx 1 Accumlated Output Mode add adl1 and adx1 NOTE Set value setting will not display when Accumulated Pulse Output is set 10 Press button to switch to...

Page 24: ...Set Mode 6 Press button to switch to Output Type Setting 7 Press or button to select OUT1 type no NO mode normally open mode nc NC mode normally close mode NOTE Type setting will not display when Ac cumulated Pulse Output Mode is set 8 Press button to switch Set Value Setting 9 Press or button to adjust the set value Hysteresis Mode xy5 l 1 and x 1 Window Comparator Mode l 1 and x 1 One Point Set ...

Page 25: ...L 2 ON OFF Flow Pressure Window Comparator Mode FH 1 FH 2 H 1 H 2 FL 1 FL 2 L 1 L 2 ON OFF Flow Pressure FH 1 FH 2 H 1 H 2 FL 1 FL 2 L 1 L 2 ON OFF Flow Pressure One Point Set Mode P 1 P 2 ON OFF Pressure P 1 P 2 ON OFF Pressure Accumulated Output Mode AdH1 AdL1 AdH2 AdL2 ON OFF Flow Time AdH1 AdL1 AdH2 AdL2 ON OFF Flow Time Accumulated Pulse Output Mode ON OFF Time Flow Range Pulse Output Rate ...

Page 26: ... to display and start OUT2 Setting F 02 ovt2 2 Check the F 01 for the same follow setting NOTE The OUT2 Setting dose not have Accumulated Pulse Output Mode 6 4 LCD Display Color Selection F 03 4 LCD Display Color Modes of output value selection 1 Press or button at Function Selec tion Mode to display F 03 CLor 2 Press button to switch to Output Selec tion oVt1 selected output 3 Press or button to ...

Page 27: ...r Press or button to select response time 7 Response time selections include 50ms 80ms 120ms 200ms 400ms 800ms 1500ms 6 Press button to return to Function Selec tion Mode 2 Pressure sensor setting 1 Press or button at Function Selec tion Mode to display F 04 re5p 2 Press button to switch to Sensor Selec tion 3 Press or button to select the pressure sensor 4 Press button to switch to Response Time ...

Page 28: ... refresh time of flow sensor Press or button to select refresh time 3 display refresh time selections include 200ms 500ms 1000ms 6 Press button to return to Function Selec tion Mode 2 Pressure sensor setting 1 Press or button at Function Selec tion Mode to display F 05 vpda 2 Press button to switch to Sensor Selec tion 3 Press or button to select the pressure sensor 4 Press button to switch to Dis...

Page 29: ...lect pressure unit 4 pressure unit selections include kPa kgf cm2 bar psi 6 Press button to return to Function Selec tion Mode 6 8 Flow Reference Standard Selection F 07 Select the flow value is shown under standard or normal condition 1 Press or button at Function Selec tion Mode to display F 07 refe 2 Press button to switch to Flow Reference Standard Selection 3 Press or button to select the sta...

Page 30: ... when the power supply is turned off Select this function to keep accumulated flow value to be stored in permanent memory and reload the re cent saved accumulated value after power supply turns on 1 Press or button at Function Selec tion Mode to display F 09 eepr 2 Press button to switch to Accumulated Value Hold Selection 3 Press or button to turn off the func tion or select the data stored cycle...

Page 31: ...s or button at Function Selec tion Mode to display F 91 eco 2 Press button to switch to Power Save Mode Selection 3 Press or button to turn on the power save mode Power save mode OFF no Power save mode ON ye5 NOTE During the Power Save Mode the deci mal point will flash 4 Press button to return to Function Selec tion Mode 6 13 External Input Selection F 92 Accumulated flow external reset The accum...

Page 32: ...adjust flow and pressure display values Display values can be calibrated to within 2 5 R D 1 Fine adjustment of instantaneous flow value 1 Press or button at Function Selec tion Mode to display F 94 fine 2 Press button to switch to Fine Adjustment Setting 3 Press or button to select fine adjust ment OFF or to set fine adjustment instanta neous flow rate value or pressure value Fine adjustment func...

Page 33: ...re5 Fine adjustment of Instantaneous flow rate value ð pre5 is displayed 4 Press button to select Fine Adjustment of Pressure Value ð Display changes to F5t respectively 0 00 Flashing Alternately value 5 Press or button to setting fine ad justment of display value right display NOTE Left display will flashing between 0 00 and f5t 6 Press button to return to Measurement Mode 6 15 Forced Output Func...

Page 34: ...e 6 17 Pressure Zero Adjustment Function The displayed value can be adjusted to 0 when the pressure is within 3 of the zero point at the time of shipment from the factory ü Sensor is at measurement mode 1 Press and simultaneously over 3 sec until display 00 2 Release holding the buttons to return measurement mode ð Pressure value return zero 6 18 Instantaneous Flow Zero Adjustment Function The dis...

Page 35: ...e maximum pressure and instantaneous flow from when the power was supplied to this moment is detected and updated ü Sensor is at measurement mode 1 Press over 3 sec ð The maximum value will be displayed flashing and is held 2 Press button return to the measurement mode 6 21 Bottom Value Display The minimum pressure and instantaneous flow from when the power was supplied to this moment is de tected...

Page 36: ...operation is per formed while the key lock setting is ON Loc on is displayed for 1 sec ü Sensor is at measurement mode 1 Press button over 5 sec to select Key Lock Unlock Setting 2 Press or button to select locking or unlocking of the key Unlock off Lock on NOTE If a button operation is performed while the key lock setting is ON LoC on will displayed ð Displayed for 1 sec ...

Page 37: ... matters acts intentionally acts accidentally misuse or other abnormal conditions that are not the responsible of Schmalz additional damages the loses of business profits business interruption etc incurred due to using or misusing the product Our warranty excludes any injuries and damages happened by using the product beyond the specified range of catalog or and not following the instruction manua...

Page 38: ...r3 The instant flow is within 10 F S of the zero point Perform the zero clear function again under no flow conditions er3 2 00 The pressure value is over 3 F S of the zero point Perform the zero clear function again under no pressure conditions System Error er4 er4 Memory error Turn power off and then restart If error condition remains please re turn to factory for inspection er5 er5 Internal data...

Page 39: ...1 02533 00 11 20 39 42 9 Maintenance Precautions 1 The accuracy could change by 2 to 3 when the piping is removed or replaced 2 Do not insert a stick or wire into the piping ports 3 Do not touch the terminals or connectors when power is on ...

Page 40: ...omagnetic Compatibility EMC Part 4 2 Testing and measuring pro cedures EN 61000 4 3 Electromagnetic Compatibility EMC Part 4 3 Testing and measuring pro cedures EN 61000 4 4 Electromagnetic Compatibility EMC Part 4 4 Testing and measuring pro cedures EN 61000 4 6 Electromagnetic Compatibility EMC Part 4 6 Testing and measuring pro cedures EN 61000 4 8 Electromagnetic Compatibility EMC Part 4 8 Tes...

Page 41: ...Notes EN US 30 30 01 02533 00 11 20 41 42 11 Notes ...

Page 42: ... J Schmalz GmbH EN US 30 30 01 02533 00 11 20 Subject to technical changes without notice ...

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