Schiller Grounds Care Bunton 632006 Page 6 Parts Manual Download

Page: 6 / 46

Bunton

Bullet

ASSEMBLY/SET-UP INSTRUCTIONS

Route the throttle cable

across the top left side

of the lower handle under the fuel tank

NOTE:

Route the wiring harness on the left side,

under the tank for units with KAWASAKI KAI engines.
Route the wiring harness on the right side, under the
tank for units with Briggs & Stratton engines.

6. Bolt fuel tank to lower handle using

(4) 3/8-16 X 3/4" bolts, (4) lockwashers and (4)

flatwashers at locations

NOTE:

Tighten all fuel tank bolts firmly but do not

overtighten or damage to the fuel tank threads may
result.

7. Remove the plug from the end of the fuel line

and connect fuel line to the fuel tank valve

and

secure with the supplied hose clamp as shown.

Summary of Contents for Bunton 632006

Page 1: ...PARTS MANUAL MAN 4161306 Rev B 8 2007 MODELS 632006 15HP KAWASAKI KAI W 32 BULLET 633006 15HP KAWASAKI KAI W 36 BULLET 634006 15HP KAWASAKI KAI W 48 BULLET OPERATOR S MANUAL 4161307 ...

Page 2: ...tado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen cáncer defectos de nacimiento y otros daños en el proceso de reproducción humana L émission du moteur de ce matériel contient des produits chimiques que l Etat de Californie considère être cancérigènes provoquer des défauts congénitaux et d autres dangers en matière de reproduction El ...

Page 3: ...See a Schiller Grounds Care Inc dealer for any service or parts needed Schiller Grounds Care Inc service ensures that you continue to receive the best results possible from Schiller Grounds Care Inc products You can trust Schiller Grounds Care Inc replacement parts because they are manufactured with the same high precision and quality as the original parts Schiller Grounds Care Inc designs and bui...

Page 4: ...ucts not approved by Schiller Grounds Care Inc will be considered the responsibility of the individual s or company designing and or making such changes Schiller Grounds Care Inc will vigorously pursue full indemnification and costs from any party responsibleforsuchunauthorizedpost manufacture modifications and or accessories should personal injury and or property damage result This symbol means A...

Page 5: ...ve all tie wraps and banding Remove traction control rods D gear shift lever A and parts bag B Set aside for later use Remove fuel tank C from the cutterdeck 4 Attach gear shift lever A removed in Step 2 to the lower shift arm H using 1 5 16 18 X 1 bolt and 1 5 16 18 locknut Shift the lever to the neutral position and verify that the lever is centered in the slot If not loosen the bolt and reposit...

Page 6: ... wiring harness on the right side under the tank for units with Briggs Stratton engines 6 Bolt fuel tank to lower handle using 4 3 8 16 X 3 4 bolts 4 lockwashers and 4 flatwashers at locations L NOTE Tighten all fuel tank bolts firmly but do not overtighten or damage to the fuel tank threads may result 7 Remove the plug from the end of the fuel line N and connect fuel line to the fuel tank valve M...

Page 7: ... 1 4 6 35mm gap between the bottom of the rod and the bottom of the traction lock with the traction lock pushed down 10 To adjust the brakes remove the brake rod R from the bottom of bellcrank Q and set the traction control lever in the neutral position Adjust the brake rod by turning it in or out of the swivel T in the brake arm until it just goes into the hole on the bellcrank Secure with hairpi...

Page 8: ... drive wheels and casters to 14 psi 96 kPa 14 Before attempting to start the mower read and understand all sections of the Operation Safety manual NOTICE Special setup instructions Before engaging the cutterdeck run the engine for five minutes at full RPM This is recommended for new engine installation to permit complete engine lubrication prior to load Do not engage the cutterdeck at full throttl...

Page 9: ...o slack and tighten the cable clamp bolt A Remove the 6mm dia pin NOTE Make sure that the carburetor choke valve M is closed completely when the throttle lever on the equipment is moved to CHOKE position If not perform CHOKE ADJUSTMENT CHOKE ADJUSTMENT ASSOCIATED CHOKE TYPE 1 Stop the engine 2 Align the hole B in the speed control lever C with the hole D in the base plate E by moving the lever C I...

Page 10: ...let LUBRICATION MACHINE LUBRICATION Every 50 Working Hours Lubricate the following points with grease 1 Caster wheel pivots 2 points 2 Shaft Couplers 2 points 3 Drive Wheel Bellcranks 2 points 4 Idler pivot bearing ...

Page 11: ...fins and air intake screen W are cleaned daily Continued operation with a clogged cooling system will cause severe overheating and result in engine damage Air Cleaner Dual element air cleaners have a paper air cleaner element Z with an oiled foam precleaner element V on the dirty side of the paper element Both should be inspected regularly and maintained Clean and re oil precleaner element every 2...

Page 12: ...ay be replaced See the Parts Section for service part numbers Spark Plug Remove plug and check condition Good operating conditions are indicated if the plug has a light grey or tan deposit A white blistered coat ing may indicate overheating A black coating usually means an over rich fuel mixture caused by a clogged air cleaner or improper carburetor adjustment Do not sandblast wire brush or otherw...

Page 13: ...chiller Grounds Care Inc blades do not use another manufacturer s blades as this could be dangerous Replace cracked or bent blades BLADE REMOVAL 1 Use a box wrench or socket with a long breaker bar to remove spindle bolt under cutterdeck 2 Slip tube over breaker bar or wrench if necessary to gain leverage 3 Keep hands clear as blades may rotate when bolt releases 4 When changing blades wear thickl...

Page 14: ... i O k c e h C X r i A l i O r o f k c e h C s k a e L X e k a t n I r i A n a e l C X r e n a e l C r i A n a e l C X r e t l i F l i O e g n a h C X L A U N A M S R E R U T C A F U N A M E N I G N E E E S r e t l i F l e u F k c e h C t s u j d A e c a l p e R g u l P k r a p S L A U N A M S R E R U T C A F U N A M E N I G N E E E S X O B R A E G l e v e L l i O k c e h C X E N I H C A M e r i T...

Page 15: ...__ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ L A R E N E G E T A D S R H E T A D S R H E T A D S R H E T A D S R H E T A D S R H E T A D S R H s e r u s s e r p e r i t k c e h C s t n i o p l l a e t a c i r b u L s t l o b s t u n k c e h C E N...

Page 16: ...completely TRACTION RODS AND WHEEL BELT TENSION There should be a 1 4 minimum gap between the traction control rod and the bottom of the neutral latch slot when the drive is engaged and the traction lock is pushed down If there is no gap the rod will hold the wheel belt idler up and the belt may slip Too much gap makes it difficult to get adequate braking and free wheeling neutral when traction lo...

Page 17: ... different hole in the brake arm 6 Adjust belt guide V to remove any sag in the drive belt between the drive pulley and the wheel pulley When the brakes are properly adjusted the machine can be freely manuevered with the traction control levers in the neutral position If not the brakes have been over adjusted and have to be backed off NOTE Clean inner groove of wheel drive pulley daily for better ...

Page 18: ... 2 or 3 Position 1 will provide the least amount of hand effort and wheel traction Position 3 will provide the highest amount of hand effort and wheel traction TIRE PRESSURE ADJUSTMENT Tire pressures should be maintained at 14 psi 96 kPa NOTE Adjusting tire pressure between 10 psi 69 kPa and 28 psi 193 kPa can improve tracking Increase pressure on the side the machine tracks toward and decrease it...

Page 19: ...O BELT 1 Rotate idler arm A counterclockwise using a 3 8 ratchet or breaker bar and remove belt 2 Install belt as shown 48 CUTTERDECK PTO BELT 1 Rotate idler arm B counterclockwise using a 3 8 ratchet or breaker bar and remove belt 2 Install belt as shown ...

Page 20: ...ntil gearbox drive belt is snug WHEEL DRIVE BELT Remove brake rod R and tracton control rod D from bellcrank Q Remove bottom bolt C and spacer from fender Y and loosen the bolt E that holds bellcrank Rotate bellcrank and idler up and out of the way The wheel drive belt will be slack enough to be removed from its pulleys and passed over the drive wheel Replace in the reverse order readjust traction...

Page 21: ...19 Bunton Bullet PARTS SECTION ...

Page 22: ...20 Bunton Bullet FIGURE 1 ENGINE DECK ASSEMBLY A B ...

Page 23: ...63 07 1 1 32X1 3 4X1 4 WASH 1 1 20 38542 CLAMP DOCU TUBE 2 1 21 64006 01 LOCKWSHR HELICAL 1 4 2 1 22 64123 89 BLT HEX 1 4 20 X 3 4 2 1 23 38061A COVER 2 1 24 2306144 S DOCU TUBE W LAB 1 1 25 64164 19 KEY WOODRUFF 19X 75 9 1 1 26 64044 1 SCREW SET 1 4 20X1 4 2 1 27 64163 55 WASHER 1 1 28 64002 04 LOCKWASHER EXT 5 16 1 1 29 4158114 MUFFLER 15HP KAW KAI 1 1 30 64025 05 NUT 3 8 16 HEX 1 1 31 38010 2A ...

Page 24: ...22 Bunton Bullet FIGURE 2 TRANSMISSION DRIVE 32 ...

Page 25: ...G 2 2 31 2721853 SPACER 2 2 32 2308000 PULLEY IDLER 2 2 33 4136715 SPACER FENDER 8 2 34 64123 138 BLT HEX 3 8 16X3 3 4 4 2 35 64123 93 BLT HEX 3 8 16X5 4 2 36 2721369 5 COVER BELT BOBCAT 2 2 37 2721365 7 WLDMT LH BELLCRANK 1 2 38 2721364 7 WLDMT RH BELLCRANK 1 2 39 4127203 TRNSMSN 5 SPD W REV 1 SEE FIGURE 4 FOR PARTS BREAKDOWN 2 40 64163 29 21 64x1x11GA WASHER 10 2 41 2721477 BELT HB 56 75 2 2 42 ...

Page 26: ...24 Bunton Bullet FIGURE 3 TRANSMISSION DRIVE 36 48 ...

Page 27: ...ER 2 3 33 4136715 SPACER FENDER 8 3 34 64123 138 BLT HEX 3 8 16X3 3 4 4 3 35 64123 130 BLT HEX 3 8 16X5 1 2 4 3 36 2721369 5 COVER BELT BOBCAT 2 3 37 2721365 7 WLDMT LH BELLCRANK 1 3 38 2721364 7 WLDMT RH BELLCRANK 1 3 39 4127203 TRNSMSN 5 SPD W REV 1 SEE FIGURE 4 FOR PARTS BREAKDOWN 3 40 64163 29 21 64x1x11GA WASHER 10 3 41 38212 BELT BANDED A EL 55 75 2 3 42 4121312 PULLEY DOUBLE GROOVE 2 3 43 4...

Page 28: ...26 Bunton Bullet FIGURE 4 UPPER HANDLE ASSEMBLY ...

Page 29: ...ADIAL W THD STD 4 4 23 62464 5A WASHER THRUST 5 16x3 4 2 4 24 2722722 LATCH ROLLER RH GD 1 4 25 2722721 LATCH ROLLER LH GD 1 4 26 64163 55 WASHER 328X 75X14 GA 2 4 27 64123 50 BLT HEX 3 8 16 X 1 4 4 28 38148 SWITCH ENGINE STOP 1 4 29 64152 46 SCREW SLT HH 10 24X1 2 2 4 30 2306097 WLDMT ACTUATOR PLTD 1 4 31 38371 01 BRG NYLINER 3 8 2 4 32 64025 15 NUT HEX 10 24 KEPS 2 4 33 38357 09 CONTROL THROTTLE...

Page 30: ...28 Bunton Bullet FIGURE 5 PEERLESS TRANSMISSION ...

Page 31: ...G RETAINING 1 5 29 780072 WASHER 6 5 30 780108 WASHER 5 5 32 792001 O RING 2 5 34 780105A BUSHING FLANGED 2 5 45 2308007 NEUTRAL SWITCH NC 1 5 49 778146A GEAR SPUR 37 TEETH 1 5 50 778125 GEAR SPUR 35 TEETH 1 5 51 778239A GEAR SPUR 32 TH ST 1 5 52 778124A GEAR SPUR 30 TEETH 1 5 53 778123A GEAR SPUR 25 TEETH 1 5 56 778145 GEAR SPUR 12 TH ST 1 5 57 778151 GEAR SPUR 15 TEETH 1 5 58 778240 GEAR SPUR 18...

Page 32: ...30 Bunton Bullet 32 DECK FIGURE 6 ...

Page 33: ...ER BELT 1 6 20 4131477 5 CHUTE DECK 32 54 SD 1 6 21 64018 2 BLT CRG 1 4 20 X 3 4 2 6 22 4120257 5 BRKT CHUTE SUPPORT 1 6 23 4160261 S 32 FRAME WLDMT 1 6 24 64141 4 NUT WLF 3 8 16 10 6 25 64006 05 LOCKWSHR HELICAL 1 2 1 6 26 64262 012 BLT FLG HD 3 8 16 X 1 1 4 12 6 27 64025 16 NUT HEX 5 8 18 2 6 28 64123 05 BLT HEX 1 2 20X1 1 2 1 6 29 64221 04 E RING 875 1 6 30 64262 010 BLT FLG HD 3 8 16 X 3 4 8 6...

Page 34: ...32 Bunton Bullet FIGURE 7 36 DECK ...

Page 35: ...E DECK 32 54 SD 1 7 21 810149 BUMPER RUBBER 1 7 22 4120257 5 BRKT CHUTE SUPPORT 1 7 23 4160262 S 36 FRAME WLDMT 1 7 24 64141 4 NUT WLF 3 8 16 10 7 25 64006 05 LOCKWSHR HELICAL 1 2 1 7 26 64262 012 BLT FLG HD 3 8 16 X 1 1 4 12 7 27 64025 16 NUT HEX 5 8 18 2 7 28 64123 05 BLT HEX 1 2 20X1 1 2 1 7 29 64221 04 E RING 875 1 7 30 64262 010 BLT FLG HD 3 8 16 X 3 4 8 7 31 64123 50 BOLT HEX 3 8 16X1 9 7 32...

Page 36: ...34 Bunton Bullet FIGURE 8 48 DECK ...

Page 37: ...HUTE SUPPORT 1 8 23 4160263 S 48 FRAME WLDMT 1 8 24 64141 4 NUT WLF 3 8 16 10 8 25 64006 05 LOCKWSHR HELICAL 1 2 1 8 26 64262 012 BLT FLG HD 3 8 16 X 1 1 4 18 8 27 64025 16 NUT HEX 5 8 18 3 8 28 64123 05 BLT HEX 1 2 20X1 1 2 1 8 29 64221 04 E RING 875 1 8 30 64139 21 BLT WLF 3 8 16X3 4 8 8 31 64123 50 BOLT HEX 3 8 16X1 9 8 32 64123 88 BOLT 3 8 16X2 3 4 HEX 1 8 33 64163 12 635 640X1 0X 25 WASH 6 8 ...

Page 38: ...36 Bunton Bullet FIGURE 9 CASTER ASSEMBLY ...

Page 39: ...484 7 WLDMT CASTER YOKE 1 9 9 64229 05 LOCKNUT NYLON 1 2 13 1 9 10 64123 166 BLT HEX 1 2 13X5 1 2 1 9 11 2722591 SPACER 3 4 INCH BRG 2 9 12 2722230 04SPANNER 1 9 13 64123 01 BLT HEX 5 16 24X3 4 4 9 14 2722682 BEARING 9 WHEEL 2 9 15 64141 1 NUT WLF 5 16 24 4 9 16 4157761 ASSY 9 WHEEL 1 INCLUDES ITEMS 11 15 17 18 9 17 38504 S TIRE 9x3 50 4 SMOOTH 1 38505 S TUBE 9x3 50 4 1 OPTIONAL FLAT PROOF WHEEL T...

Page 40: ...38 Bunton Bullet FIGURE 10 ELECTRICAL DIAGRAM ...

Page 41: ...AL DIAGRAM 10 1 2721110 CLUTCH ELECTRIC 1 INCLUDES ITEM 2 10 2 2720949 ASSY CLUTCH WIRE 1 10 3 2722033 SWITCH NEUTRAL 1 10 4 38148 SWITCH ENGINE STOP 1 10 5 108208 SWITCH DBL POLE NC NO 1 10 6 148082 10 FUSE 10 AMP 1 10 7 2721505 SWITCH PTO 1 10 8 4131438 HARNESS MID GEAR DRV 1 INCLUDES ITEM 6 ...

Page 42: ...40 Bunton Bullet FIGURE 11 DECALS ...

Page 43: ...30 DECAL CAUTION SPANISH 1 11 5 2000571 LABEL IMPORTANT 1 11 6 4116761 LABEL MADE IN USA 1 11 7 2000572 LABEL WARNING BLADES 1 11 8 2000677 LABEL DANGER WARNING 1 11 9 2000678 LABEL ROT PARTS WSHR 1 11 10 2000704 LABEL MIDSIZE PATENT 1 11 11 2000673 DECAL OP MAN TIRES 1 11 12 2000575 LABEL WARNING 1 11 13 4124261 LBL DBL GEAR SEL WARN 1 11 14 4158440 LABEL BUNTON SM 1 11 15 2000569 LABEL PARK NTRL...

Page 44: ...42 Bunton Bullet FIGURE 12 CUTTERDECK WEIGHTS ...

Page 45: ...TY 12 1 4160261 S 32 FRAME WLDMT 1 4160262 S 36 FRAME WLDMT 1 4160263 S 48 FRAME WLDMT 1 36 48 ARE OPTIONAL 12 2 4162891 7 WEIGHT 4 12 3 64262 012 BLT FLG HD 3 8 16 X 1 1 4 4 12 4 64123 50 BOLT HEX 3 8 16X1 2 12 5 64229 03 LOCKNUT NYLON 3 8 16 6 CUTTERDECK WEIGHTS FIGURE 12 ...

Page 46: ...BOB CAT BUNTON RYAN STEINER SCHILLER GROUNDS CARE INC ONE BOB CAT LANE P O BOX 469 JOHNSON CREEK WI 53038 920 699 2000 www schillergc com ...

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