Schiedel Prima Plus Installation Instructions Manual Download Page 1

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SCHIEDEL INSTALLER
REWARDS

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Prima Plus

Installation Instructions

SAP Issue 2 | 940003422 | April 2019

Summary of Contents for Prima Plus

Page 1: ...ER REWARDS www schiedel com uk DON T FORGET TO REGISTER YOUR INSTALLATIONS AND START EARNING SCHIEDEL INSTALLER REWARDS See inside for more details Prima Plus Installation Instructions SAP Issue 2 940003422 April 2019 ...

Page 2: ...ppliance operation Multi fuel applications Maintenance Fuel storage and usage Product guarantee Product registration Qr for installation assistant Notice plate Schiedel Installer Rewards M stands for measured distance to combustibles on a connecting flue pipe application in the range of diameters Ø150 Ø200 For other diameters in the range the following distances should be used When The product is ...

Page 3: ...N 1856 2 Connecting Flue Pipes and Chimney Liners BS EN 1859 Metal Chimneys Testing Methods BS EN 1443 Chimneys General Requirements BS EN 15287 1 Chimneys Design installation and commissioning of chimneys Chimneys for non room sealed heating appliances Approved Document J Combustion appliances and fuel storage systems England Wales DFP Technical Booklet L Combustion appliances and fuel storage sy...

Page 4: ...cument J CARBON MONOXIDE ALARMS The carbon monoxide alarms should comply with BS EN 50291 2001 Where a new or replacement fixed solid fuel appliance is installed in a dwelling a carbon monoxide alarm must be provided in the room where the appliance is located Please follow manufacturer s instructions with regard to siting and fixing or alternatively a On the ceiling at least 300mm from any wall or...

Page 5: ...below the ceiling On gas and oil appliances where a P rating is required for the flue pipe then the relevant approved silicone or viton seal should be used to ensure a gas tight joint CONNECTING FLUE PIPE DIAMETER Connecting Flue Pipe Diameter size should be as recommended by the appliance manufacturer Where there is a requirement for a flue diameter smaller than the appliance spigot then the oper...

Page 6: ...he appliance prior to any change of direction On appliances with a rear outlet it is recommended that there is maximum of 150mm in the horizontal run however under certain conditions as described in alternative methods in BS EN 15287 1 this may be increased to 450mm See p 5 6 for full details Within a system Chimney Connecting Flue Pipe there should be no more than 4 changes of direction of maximu...

Page 7: ...ing Access Twin Wall Chimney System Solid Wall Inspection Bend Wall Sleeve Trim Collar 600 min 225 For minimum distance for this configuration check manufacturers distance to combustibles No further bends allowed on this configeration Wall Band 450mm MAX REAR OUTLET SINGLE WALL CONNECTING FLUE PIPE INTO RE LINED MASONRY CHIMNEY Wall Sleeve Trim Collar 100 100 225 square 9 x 9 For minimum distance ...

Page 8: ...should then be sealed to suit each application APPLIANCE CONNECTOR NON CONDENSING GAS OIL SOLID FUEL The joint between the connecting flue pipe and the appliance should be securely caulked and sealed using non asbestos fibre rope or alternative and fire cement CONDENSING IMPERIAL APPLIANCE CONNECTOR The joint between the Appliance connector and the appliance outlet should be sealed with silicone s...

Page 9: ...a lip seal gasket into the inward bead on the male spigot of the standard components which are approved as being suitable for use in condensing applications with a P1 designation components which are not specified as dry only When installing Prima Plus components gaskets should be fitted dry and lubricant applied to the internal of the female socket of the standard components see Fig 1 Appliance C...

Page 10: ...is fully engaged into the inner sleeve of the adaptor thereby protecting the cut edges of the TecnoFlex Plus INCREASER This component is used to increase from one diameter to the next diameter e g 125mm to 150mm The component is fitted in the same way as a standard pipe length VERTICAL HORIZINATAL DRAIN Connected to appliance connector to drain condensate from the system Can also be used in the ho...

Page 11: ...omponent must be used in place of a 90 tee to connect from a connecting flue pipe to the vertical system chimney on condensing systems to ensure that condensate can drain down through the system to a drain point This component is installed as per a standard pipe section TEE PLUG NON CONDENSING Used to close off the branch or base of tee Can also be used to close end of header Secured with locking ...

Page 12: ...The tee is installed as per a standard pipe section There are two types of Locking Plugs available for either low or high temperature applications The low temperature plug has a malleable gasket whilst the high temperature plug has a spring seal gasket Inspection Tee and Locking Plug are sold separately 2 PIECE TRIM COLLARS 90 45 VARIANTS 2 piece trim collars are fitted around the Prima Plus pipe ...

Page 13: ...s used in conjunction with cantilever brackets The spigot below the plate is constructed from adjustable pipe to allow for thermal expansion within the system The plate is notched at the back to allow the plate to slide into the correct position as required using the full length of the cantilever bracket The support plate is then attached to the cantilever brackets using the bolts provided through...

Page 14: ...ecurely fixed to the roof or the ceiling using a method of attachment to ensure adequate attachment and support All items are assembled as shown to attach the length of studding to the channel Attach the stud connector to the length of studding and connect the eye bolt to the connector Position the split band around the chimney section and secure to the eye bolt using the nut bolt provided Maximum...

Page 15: ... slides down a minimum of 50mm into the proceeding pipe length with the expansion joint plate bedding down firmly into the cement at the top of the masonry stack The joint between the plate and the adjustable pipe length should be sealed using an appropriate high temperature sealant Once securely in place the plate should be flaunched to make weatherproof Cantilever Support Adjustment Dimention Ta...

Page 16: ...ima Plus standard locking band which is purchased separately TERMINALS Raincaps are supplied with a locking band other terminals are supplied without locking bands Where a locking band is being used then the terminal should be pushed into place and the adjustment bolt on the locking band clip should be tightened to ensure that the terminal is properly secured to the previous pipe Anti Splash Anti ...

Page 17: ...n form the vertical For offset information on standard elbows please refer to tables on page 13 B A B A B A Offset Dimensions Made By Assembling 2 Bends Offsets 15 Int Ø 80 100 130 150 180 200 230 250 300 A 29 29 30 31 32 33 34 34 36 B 218 222 230 236 244 248 256 261 273 Offsets 30 Int Ø 80 100 130 150 180 200 230 250 300 A 60 64 68 70 74 77 81 84 90 B 226 237 252 261 276 287 302 312 336 Offsets 4...

Page 18: ...e lengths Nom Ømm 80 100 130 150 180 200 230 250 300 Effec tive Pipe 950 A 536 538 542 545 549 552 556 558 565 B 1049 1060 1075 1084 1099 1110 1125 1134 1159 Effec tive Pipe 450 A 286 288 292 295 299 302 306 308 315 B 616 2627 642 651 666 677 692 701 726 Effec tive Pipe 200 A 160 164 168 170 174 177 181 184 190 B 399 410 425 434 449 461 476 485 509 45 Offset with standard Pipe lengths Nom Ømm 80 1...

Page 19: ...rt Top Plate 90 Tee End Cap with Drain CONNECTING FLUE PIPE ON CONDENSING BOILER Appliance Connector Vertical Drain Inspection Elbow Measurement Pipe Adaptor to ICS Trim Collar ICS 93 Tee Wall Support Adjustable Top Plate Cantilever Support Type 325 Tee Plug with Drain CHIMNEY LINER ON INSET FIRE Cantilever Support Type 325 Expansion Joint Raincap Locking Band Stove Adaptor Pipe Support Plate Lowe...

Page 20: ...ING APPLIANCES Raincap without Mesh 1000mm Pipe 1000mm Pipe Wall Support 93 Reducing Tee 200mm Pipe Off Set Drain Cap Appliance Connector 95 Reducing Tee Tee Cap with Drain 1000mm Pipe Adjustable Pipe 500mm Pipe Adjustable Pipe 200mm Pipe Adjustable Pipe 93 Tee 300mm Pipe Flat Flashing c w Storm Collar ...

Page 21: ...length 1800mm Int Ø 125 200 X m 1 5 Y m 1 Approximate Weights of Finished Goods Kg Internal Diameter Length mm 1000 500 250 80 1 22 0 61 0 30 100 1 52 0 76 0 38 130 1 88 0 99 0 49 150 2 28 1 14 0 57 180 2 73 1 37 0 68 200 3 04 1 52 0 76 230 3 49 1 74 0 87 250 3 79 1 9 0 95 300 4 55 2 27 1 14 ...

Page 22: ...ey flue cleaning and inspection require the use of appropriate tooling under no circumstances should chemical cleaners or mild steel tools be used to sweep stainless steel chimneys Mechanical sweeping methods such as Rodtech Rodstation and Gardus which have been tested and approved by Schiedel Chimney Systems may be used Cleaning inspection of any chimney system should be carried out at least once...

Page 23: ...ake any responsibility for the installation building or redecorating costs or any other consequential losses arising If any complaint is found to be a result of faulty installation non compliance with or abuse contrary to these conditions the cost of site investigation is chargeable Product Guarantee Schiedel Installer Rewards Exciting news from Schiedel Chimney Systems for Stove and Chimney Insta...

Page 24: ... of the installation process from connection to the appliance through to termination Highlighting the safety critical areas where the chimney penetrates the floors ceilings roof and walls Incorporates frequently asked questions information at each stage of the installation process in line with building regulations An easy to use system for downloading full product information and installation inst...

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