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SCHIEBEL ACTUSAFE CMFS Operating Manual Download Page 19

Operating Manual Linear ACTUSAFE CMFS(L)
OM-ENGLISH-Failsafe-Linear-16xx-V2.00-2022.03.03

9 Maintenance

9

Maintenance

WARNING: All maintenance work may only be performed with the actuator disconnected from the power
supply.

CAUTION:

Due to this requirement, the actuator has to be in the failsafe position!

NOTE:

If this is not the case, it may be because of a fault in the fitting (stuck valve stem).

WARNING: The actuator has a pre-loaded coil spring or a disk spring assembly! When loosening the
flange mounting bolts, the spring force against the valve can cause the actuator to come loose from
the valve. Adequate safety measures must be taken.

WARNING: Any powering up must be ruled out during maintenance! Work on the electrical systems or
components may only be carried out by electricians or by individualswho have been instructed how to
do so, working under the guidance and supervision of an electrician in accordance with electro techni-
cal regulations.

After completing their commissioning, the actuators are ready for use. The actuator is filled with oil as standard when
shipped.

Routine checks:

• Be mindful of increased running noises. In cases of long down times, operate the actuator at least every three

months.

• Check the failsafe function (check the operating time and smoothness of running in failsafe operation). Lengthening

in the running time may also be caused by an increased torque requirement for the fitting after long down times.

WARNING: The actuator has a pre-stressed coil spring or disk spring assembly. Improper dismounting
may lead to both damage to the actuator as well as serious injuries! If maintenance work is needed re-
quiring the actuator to be dismounted, contact SCHIEBEL Antriebstechnik GesmbH regarding detailed
instructions and/or any special-purpose tools for relaxing the spring assembly!

The actuators are designed for any mounting position (See section 2.5, page 24), which is why there is neither a filling level
indicator nor a drain plug on the main casing.

Depending on the stressing subjected to, do the following approx. every 10,000 to 20,000 hours (about 5 years; see
section 15, page 76):

• Oil change

• Replace seals

• Check all the roller bearings and the worm gear assembly and replace if necessary.

Take the types of oils and greases to be used from our Lubricant Table. (See section 15, page 76).

NOTE:

Check the cable glands at regular intervals (annually) for tightness of the cables and retighten if necessary.

If the visual inspection (eg. dust or water penetration) indicates that the effectiveness of the Sealing elements of the
cable entry has suffered damage or aging, such elements have to be replaced preferably by using the original spare parts
from the manufacturer of the equipment or through cable entries of comparable quality as well as the same ex- or IP
protection class.

19

Summary of Contents for ACTUSAFE CMFS

Page 1: ...Operating Manual Linear ACTUSAFE CMFS L OM ENGLISH Failsafe Linear 16xx V2 00 2022 03 03 ...

Page 2: ...ut required sealing force 9 6 2 2 Alternative procedure for valve with required sealing force 9 6 3 Mounting position of the control unit 9 6 4 Electrical connection 9 7 Commissioning 10 7 1 General information 10 7 2 Manual operation 10 7 2 1 Activate manual operation 11 7 2 2 Deactivate manual operation 11 7 2 3 Direction of rotation handwheel for closing the valve Failsafe move out 12 7 2 4 Dir...

Page 3: ...default settings preparation 30 5 4 User Level and Permissions 31 5 5 End limit setting 31 5 5 1 End limit OPEN 31 5 5 2 End limit CLOSE 33 5 6 Final works 34 6 Control Unit 34 6 1 Operating unit 34 6 2 Display elements 35 6 2 1 Graphic display 35 6 2 2 LED Display 35 6 3 Operation 36 6 4 Welcome Menu 36 6 4 1 Operation mode 38 6 4 2 Configuration 38 6 4 3 Configuration example 39 6 4 4 TEACHIN 40...

Page 4: ...es linear actuators 40 to 60 C 77 15 4 Basic lubricant service interval 77 16 Training 77 17 Original Declaration of Incorporation of Partly Completed Machinery 78 18 Declaration of Conformity 79 19 Declaration of Conformity 80 20 Technical data 81 20 1 Binary outputs 81 20 2 Binary inputs 81 20 3 Analog inputs 83 20 4 Analog output 84 20 5 Auxiliary voltage input and output 84 20 6 Connections 85...

Page 5: ...nd supervision of an electrician in accordance with electro technical regulations WARNING When working in potentially explosive areas heed European Standards EN 60079 14 In stalling Electrical Systems in Explosion Endangered Areas and EN 60079 17 Inspection and Main tenance of Electrical Installations in Explosion Endangered Areas Working in potentially explosive areas is subject to special regula...

Page 6: ...are designed to operate appropriate valves when a fail safe functionality is required Appropriate valves are all kind of valves that require a lineare movement to operate valves gate valves etc In the event of a power failure or if the fail safe function is triggered deliberately the linear Actusafe actuator shifts the valve to the fail safe position using the built in energy storage device to do ...

Page 7: ... permanently engaged While moving against the fail safe direction the electric motor has to move both the valve and the energy storage device spring for the fail safe stroke If the supply for the operating current brake is interrupted by a power failure or intentionally to trigger a fail safe stroke the actuator will no longer be held and the energy stored in the spring will be converted into kine...

Page 8: ... set force dependent the force is build up by the motor NOTE For force dependent end limit the end position should be set in a sufficient range before the real end po sition to avoid damage on the valve 3 2 2 Moving behaviour failesafe mode Moving in failsafe direction In failsafe mode the actuator can only move in failsafe direction When the electrical holding brake is released the actuator moves...

Page 9: ...pindle pin and sufficient thread engagement is available NOTE Make sure that both the valve and the actuator are in the failsafe position General procedure Clean the bare parts on the actuator coated with rust protectant Clean the mounting surface for the fitting thoroughly Lightly grease the valve stem Put the actuator on the valve Pay attention to the centered position and full support surface o...

Page 10: ...ilsafe position at delivery General Schiebel CM Failsafe actuators move the stem of valve to the failsafe position in case of failsafe event De pending on valve has to be closed or opened by force sealing force is required in Failsafeposition or by travel actuator shall stop before touching the seat mounting procedure has to be done different Figure 3 Mounting Linear Failsafe with Linear Adapter 1...

Page 11: ...g have to be parallel after tighten the screws 6 2 2 Alternative procedure for valve with required sealing force Connect mounting kit to valve and fix according valve producer specification Be sure stem of valve is exact in desired failsafe end position actuator must not be electrically connected handwheel must not be engaged if applicable refer to section 7 2 page 10 Manual operation Mount actuat...

Page 12: ...100_12 16 32 100 20 105 21 CM06FS L 100_30 24 64 100 25 105 26 25 CM06FS L 170_25 24 64 170 42 5 108 45 NOTE When commissioning and each time after dismounting the actuator the electrical end positions have to be reset see chapter 5 5 page 31 7 2 Manual operation The manual operation is only possible if the actuator is delivered with the optional handwheel This option allows an ad justment of the ...

Page 13: ... into the actuator For easier clutch engagement move the hand wheel easily back and forth Through the engagement the actuator is automatically electrically disabled and the display shows manual operation 7 2 2 Deactivate manual operation To exit the manual mode and enable the actuator again for the automatic mode must the actuator be driven in the failsafe position by handwheel the coupling rod be...

Page 14: ...ng Manual Linear ACTUSAFE CMFS L OM ENGLISH Failsafe Linear 16xx V2 00 2022 03 03 7 2 3 Direction of rotation handwheel for closing the valve Failsafe move out Figure 5 Roation of direction for Failsafe direction move out 14 ...

Page 15: ...r ACTUSAFE CMFS L OM ENGLISH Failsafe Linear 16xx V2 00 2022 03 03 7 Commissioning 7 2 4 Direction of rotation handwheel for closing the valve Failsafe move in Figure 6 Roation of direction for Failsafe direction move in 15 ...

Page 16: ...ng Manual ACTUSMART CM V1 2 section 5 3 page 30 7 4 Setting the end positions See Operating Manual ACTUSMART CM V1 2 section 5 5 page 31 7 5 Adjusting of Failsafe speed General Schiebel CM Failsafe actuators are equipped with an adjustable passive eddy current brake by which it is possible to change the failsafe speed When delivered the failsafe speed is set to minimum After mounting the actuator ...

Page 17: ...cs of screws according picture 8 page 16 2 Insert 3mm allen key into radial borehole of flange 3 Turn flange by use of allen key in direction according picture 8 page 16 Half of possible rotating angle will approximately double failsafe speed of actuator While holding flange with key in desired position retighten screws 4 In the version with handwheel reconnect the cable to the cover 5 Remount the...

Page 18: ... ACTUSAFE CMFS L OM ENGLISH Failsafe Linear 16xx V2 00 2022 03 03 Figure 8 Adjusting speed 7 6 Final work See Operating Manual ACTUSMART CM V1 2 section 5 6 page 34 8 The control unit See Operating Manual ACTUSMART CM V1 2 section 6 page 34 18 ...

Page 19: ... operation Lengthening in the running time may also be caused by an increased torque requirement for the fitting after long down times WARNING The actuator has a pre stressed coil spring or disk spring assembly Improper dismounting may lead to both damage to the actuator as well as serious injuries If maintenance work is needed re quiring the actuator to be dismounted contact SCHIEBEL Antriebstech...

Page 20: ...o relubrication in accordance with the relubrication intervals in the operating instructions After relubrication has been carried out 2 3 full strokes must be performed If torque switch off occur the grease nipples must be removed and the strokes repeated NOTE Lubricant can leak out of the lubrication points After that the grease fittings should be installed At initial assembly or upon complete di...

Page 21: ...e 76 13 Training NOTE If you experience problems during installation or upon adjustments on site please contact SCHIEBEL Vienna at 43 1 66 108 or via the Internet at www schiebel actuators com to prevent any operational errors or damage to the actuators Schiebel recommends engaging only qualified personnel for installation of Schiebel actuators Upon special request of the client SCHIEBEL can condu...

Page 22: ...to IEC 60034 2 5 36 RPM 2 5 36 RPM 2 5 36 RPM Fmax 8 2 kN Fmax 19 4 kN Fmax 16 4 kN Favg 5 kN Favg 10 kN Favg 12 kN Life time 1 800 000 starts 1 800 000 starts 1 800 000 starts CONTINUOUS MODULATING operation CM03FS L _30 5 CM03FS L _50 8 CM03FS L _100 12 S9 1 800 c h according to IEC 60034 S9 1 800 c h according to IEC 60034 S9 1 800 c h according to IEC 60034 2 5 20 RPM 2 5 20 RPM 2 5 20 RPM Fma...

Page 23: ...30 RPM 2 5 30 RPM Fmax 22 4 kN Fmax 22 4 kN Favg 15 kN Favg 15 kN Life time 1 200 000 starts 1 200 000 starts CONTINUOUS MODULATING operation CM06FS L _100 30 CM06FS L _170 25 S9 1 800 c h according to IEC 60034 S9 1 800 c h according to IEC 60034 2 5 20 RPM 2 5 20 RPM Fmax 22 4 kN Fmax 22 4 kN Favg 10 kN Favg 10 kN Life time 1 200 000 starts 1 200 000 starts ATTENTION life time is based on proper...

Page 24: ... els Work on the electrical system or equipment must be carried out only in accordance with electrical regulations by a qualified electrician himself or by specially instructed personnel under the control and supervision of a qualified electrician CAUTION Maintenance instructions must be observed as otherwise the safe operation of the actuator cannot be guaranteed WARNING Failure to follow the war...

Page 25: ...USMART CM series carries a serial number The serial number is a 10 digit number that begins with the year and that can be read from the type label see Figure 11 of the actuator the type label is located next to the handwheel see Figure 12 Using this serial number SCHIEBEL can uniquely identify the actuator type size design options technical data and test report Figure 11 Type label 1 Figure 12 1 T...

Page 26: ...e not damaged and remain properly fastened Improper assembly may lead to water ingress and to failures of the actuator CAUTION The cover of the control unit the operating unit see Figure 10 page 23 must not be opened NOTE Allow a certain sag in the connector cables before reaching the screwed cable glands so that water can drip off from the connector cables without running to the screwed cable gla...

Page 27: ... On off duty open loop control 25 60 C Modulating duty closed loop control 25 60 C explosion proof version 20 40 C acc EN 60079 0 explosion proof version with extended temperature range 40 60 C CAUTION The maximum operating temperature can also depend on further order specific components Please refer to the technical data sheets to confirm the as delivered product specifications 2 9 Delivery condi...

Page 28: ...storage of actuators Store actuators in well ventilated dry premises Protect against floor dampness by storing actuators on wooden grating pallets mesh boxes or shelves Protect the actuators against dust and dirt with plastic foil Actuators must be protected against mechanical damage The storage temperature must be between 20 C and 40 C It is not necessary to open the controller of the actuator fo...

Page 29: ...ft connec tion 6 ground connection Installation work of any kind on the actuator may only be performed by qualified personnel 4 1 Mechanical connection see Figure 18 page 27 Check whether the valve flange actuator flange and valve shaft correspond to the shaft connector of the actuator For output type Am threaded bushing with bore check whether the thread of the valve matches the thread of the act...

Page 30: ...postion of the operating unit can be rotated in 90 steps CAUTION During installation the position of the control unit in relation to direct sunlight must be observed It is recommended to protect the unit from direct sunlight roof installation position to avoid possible malfunctions 90 90 180 Figure 19 Disconnect the actuator and control system from the power supply To prevent damage to the electro...

Page 31: ...e frequency is consistent with the connection data see type label Figure 11 page 23 The connection of electrical wiring must follow the circuit diagram This can be found in the appendix of the docu mentation The circuit diagram can be ordered from SCHIEBEL by specifying the serial number NOTE When using options such as a Profibus connection the relevant guidelines must be followed 4 3 1 Power supp...

Page 32: ...ing ensure that the actuator is correctly assembled and electrically connected see section 4 page 27 NOTE Remove silica gel from the connection compartment 5 1 General CAUTION During commissioning and after every disassembly of the actuator the electric end positions see section 5 5 page 31 must be reset 5 2 Manual operation The use of a differential gearbox in the handwheel assembly makes mechani...

Page 33: ...ser level Please refer to section 7 6 for more information about the user levels 5 5 End limit setting A detailed description of the operation of the ACTUSMART CM controller can be found in section 6 3 page 36 NOTE Please make sure that the current user level has the permission to edit the end limits 5 5 1 End limit OPEN Set the selector switch and control switch to the center position Figure 22 1...

Page 34: ... travel dependent switch off occurs in the end position CAUTION Please note that during motor operation only torque monitoring remains active as travel adjust ment will happen subsequently Therefore please check beforehand whether the maximum torque has been already parameterised Absolute and relative values on the display will change continuously along with position changes Figure 30 Figure 31 Ma...

Page 35: ...ddle position Thus the line TEACHIN disappears Figure 33 Figure 34 In order to confirm the end position save slightly flip up the selector switch towards and let it snap back to its neutral position Figure 35 Figure 36 Figure 37 This changes the bottom line of the display for SAVE to EDIT and the end position is stored Figure 38 Figure 39 5 5 2 End limit CLOSE Use menu item P 1 2 End limit End lim...

Page 36: ...nd the actuator 6 1 Operating unit Operation relies on two switches the control switch and a padlock protected selector switch Information visualization is provided by 4 integrated indicator lights as well as the graphic display For better visibility switch symbols are on the cover Figure 40 1 Selector switch 2 Control switch 3 Graphic display 4 LED display The controller switches serve on the one...

Page 37: ...status When using the option identification a customer specific label is shown at the bottom of the display e g PPS Number 1 2 3 Figure 42 1 Status 2 Operation mode 3 Position CAUTION The display should not be exposed to direct sunlight over a long peroid risk of a defect in combi nation with very high temperatures 6 2 2 LED Display To provide users with better status information basic status data...

Page 38: ...red OFF Red Infrared connected Infrared data transmission Infrared ON not connected 6 3 Operation The actuator is operated via the switches located on the controller selection and control switch All actuator settings can be entered with these switches Furthermore configuration is also possible via the IR interface or the Bluetooth Interface see section 9 page 72 Flip the switch up or down to regul...

Page 39: ...Operating Manual Linear ACTUSAFE CMFS L OM ENGLISH Failsafe Linear 16xx V2 00 2022 03 03 6 Control Unit Figure 48 Welcome menu 1 2 Figure 49 Welcome menu 2 2 39 ...

Page 40: ... switch is used to scroll up or down the menu according to internal symbolism From the neutral position towards you reach the status and history data areas Towards the symbols you reach the parameter menu Here the selection switch either confirms or rejects the current input according to associated symbolism Selector switch in the REMOTE position The control switch gives you access to status histo...

Page 41: ... 6 4 3 Configuration example By way of example we will change parameter P20 6 wireless from 0 wireless off to 2 Bluetooth communication on Thus the Bluetooth connection is activated for a short time and then deactivated again automatically The operating and control switch must be in the neutral position Figure 52 1 Selector switch red 2 Control switch black Now move the control switch down towards...

Page 42: ...m 0 off to 2 Bluetooth Figure 60 Figure 61 If the value changes to 1 confirm the selection by flipping halfway up the selector switch towards and letting it snap back to its neutral position see Figure 55 til Figure 57 Figure 62 Figure 63 This changes the bottom line of the display from SAVE to EDIT and the parameter is stored 6 4 4 TEACHIN Furthermore certain parameters end positions intermediate...

Page 43: ...manual operation by hand wheel the actuator can be motor driven with the control switch to the desired position see section 31 Figure 31 page 32 Figure 64 CAUTION Please note that during motor operation only torque monitoring remains active as travel adjust ment will happen subsequently Therefore please check beforehand whether the maximum torque has been already set After reaching the desired to ...

Page 44: ...nd position P1 3 End limit Switch off Open 0 By travel The actuator uses end position signals to switch off and report the end position Attention For failsafe actuators in failsafe direction not applicable End limit by travel in failsafe position only possible by changing the mechanical connection to the valve 1 By torque The actuator signals the end position or stops the motor only after reaching...

Page 45: ...ion OFF is reached when closing 0 and will be left when opening only at 1 i e a re closing can only take place after leaving this hysteresis P1 9 End limit Ramp 0 1 100 When approaching the end position the speed is reduced P1 10 End limit Range 0 100 End position range for torque P1 3 P1 4 Permissible range in which the torque is to be achieved If the actuator comes to the end of the end position...

Page 46: ...up Ramp optional The start ramp can be set separately for each operation mode Thus a 100 start ramp means that the motor attains its maximum speed in about a second Higher speeds see section 7 3 lead to shorter runtimes If the ramp is set below 100 the starting time increases in an inversely proportional fashion Menu item Sub menu item poss setting Notes comments P5 1 Ramp Local 1 100 Start ramp f...

Page 47: ...l read write setting per pa rameter the menu items can only be seen or edited if the current user level is equal or higher than the required user level Parameters are assigned default user levels These may be changed with the SmartTool2 if the set user level in the SmartTool2 is equal or higher than the current user level setting of the parameter group Figure 65 Actuator parameters on the SmartToo...

Page 48: ...h menu item U User level after 3 minutes of inactivity or upon restarting the actuator Password will be prompted if the set user level is higher than the currently active user level P7 2 User Level Bus 0 6 Sets the user level on access via Bus P7 3 User Level Remote Display 0 6 Sets the user level on the remote display P7 4 User Level Change Password 6 digit Changes the password of the current act...

Page 49: ... for position intermediate position are active within this range see P10 1 P8 7 Position Intermed pos 5 TEACHIN 0 100 see above P8 8 Position Intermed pos 6 TEACHIN 0 100 see above P8 9 Position Intermed pos 7 TEACHIN 0 100 see above P8 10 Position Intermed pos 8 TEACHIN 0 100 see above P8 11 Position Dead Band 0 10 Tolerance range for the position deviation intermediate position actual position w...

Page 50: ...between 49 5 and the outer hysteresis mirrored on the ordinate which is 51 5 in this case NOTE Please be aware that a 100 setting for hysteresis will cause oscillation due to overlapping thresholds 7 8 Parameter group Binary inputs The controller is equipped with 5 freely configurable binary inputs Please find further information on technical data of the binary inputs in section 20 2 page 81 Binar...

Page 51: ...operation also in local mode 20 Positioner off Positioner lock 21 Deblock Local The actuator may be operated only with a switched signal 22 Block Local as Release Local but active low 23 Emerg Open Lock Trigger lock OPEN in LOCAL and REMOTE mode Actuator moves with the highest priority to OPEN command continues internally active after reaching the end position OPEN Dropping only with LOCK OFF Supp...

Page 52: ... Travel Close inv reserved for future use 45 Failsafe lock reserved for future use only for Failsafe actuators 46 Failsafe lock inv reserved for future use only for Failsafe actuators 47 Intermed pos Bit0 Intermed pos Bit0 to Intermed pos Bit3 allow to signal intermediate positions 1 to 16 through a bit pattern binary to decimal decimal value 1 corresponds to the Int pos Bit3 is the MSB E g to mov...

Page 53: ... has been switched off 10 Torque Switch off torque was reached in either Closed or Open direction 11 Travel Open The Open end position has been reached 12 Travel Closed The Closed end position has been reached 13 Pos Int 1 Position Intermediate position 1 14 Pos Int 1 Position Intermediate position 1 15 Pos Int 2 Position Intermediate position 2 16 Pos Int 2 Position Intermediate position 2 17 Pos...

Page 54: ...ition 1 The width of the interval is set with the parameter P8 6 47 Pos Int2 Position Intermediate position 2 The width of the interval is set in parameter P8 6 48 Pos Int3 Position Intermediate position 3 The width of the interval is set in parameter P8 6 49 Pos Int4 Position Intermediate position 4 The width of the interval is set in parameter P8 6 50 Pos EmergPos Position emergency position The...

Page 55: ... is empty loss of time date or counter values possible 83 Undervoltage Fault The input voltage is too low The motor is switched off until the input voltage is in the regular voltage range 84 Undervoltage Switchoff The input voltage dropped below the lower threshold multiple times The motor is turned off for 5 minutes This error can be acknowledged by switching the selector switch to OFF or by turn...

Page 56: ...conf P10 15 Bin Output Output 8 see Output 1 P10 16 Bin Output Output 8 Konf see Output 1 conf CAUTION When using the parameters torque dependent OPEN or torque dependent CLOSED see section 7 1 page 42 items P1 3 and P1 4 the actuator will only be open or closed when the set torque and the asso ciated end position is reached If the end position is not reached a torque error is reported see section...

Page 57: ...put end torque 0 mA output start torque 100 Open mA output end 5 Torque 3 mA output corresponds to the actual torque value torque 150 Close mA output start torque 0 mA output center torque 150 Open mA output end 6 Torque 4 mA output corresponds to the actual torque value torque 150 Close mA output end torque 0 mA output start torque 150 Open mA output end 7 Ext Setpoint 1 Passes on the mA input si...

Page 58: ...100 In CLOSED direction position in from which the step mode operation should start P12 7 Step mode function End Close 0 100 In CLOSED direction position in of which the step mode operation should end P12 8 Step mode function ON Time Close 0 1 60 Runtime in Closed direction P12 9 Step mode function OFF Time Close 0 2 60 Pause time in Closed direction P12 10 Step mode function Timebase 0 Seconds Ti...

Page 59: ...ioning smaller reachable deadband A 100 setting disables this gradient P13 6 Positioner Live zero detect 0 Ignore The setpoint monitoring monitoring the setpoint to below approximately 2 mA loss of signal is disabled 1 Stop Actuator stops on signal failure 2 Open On signal failure actuator moves the OPEN position 3 Close Actuator moves on signal failure to the CLOSED position 4 Emerg pos On signal...

Page 60: ...n other than the end position OPEN The area e0 100 is just passed through Use the parameter e0 to define the end of the allowable control range of the valve P13 13 Positioner Begin setp a1 0 0 25 0 2 0 Below this value the end position CLOSED is controlled In the range 0 a1 cannot be controlled end position tolerance The initial setpoint a1 is associated with a small hysteresis 1 4 of the deadband...

Page 61: ...PID controller corresponds to the position setpoint of the actuator The positioning tracking of the actual position to the setpoint is done by the positioner see 7 12 2 Speed The output of the PID controller corresponds to the change of the position setpoint speed of the actuator The positioning tracking of the actual position to the setpoint is done by the positioner see 7 12 2 Position Change Th...

Page 62: ...ncy position Actuator moves on signal failure of external actual values to the EMERGENCY position see param P13 7 P14 13 PID controller Calibration of ext actual value 10 0 10 0 Calibration process By applying 20 mA to the external actual value input this parameter is corrected until the readout matches to 20 mA P14 14 PID controller Process begin 32768 32767 Mantissa of the real process variable ...

Page 63: ... characteristic Menu item Sub menu item poss setting Notes comments P17 1 Characteristic Torque Open 0 Off The torque characteristic curve is disabled for the OPEN direction 1 On The torque characteristic curve is enabled for the OPEN direction 2 Local Remote only The torque characteristic curve is enabled for the OPEN direction only in LOCAL and REMOTE mode while disabled in the EMERGENCY mode P1...

Page 64: ... Speed Open 0 Off The speed characteristic curve is disabled for the OPEN direction 1 On The speed characteristic curve is enabled for the OPEN direction P17 4 Characteristic Speed Closed 0 Off The speed characteristic curve is disabled for the CLOSED direction 1 On The speed characteristic curve is enabled for the CLOSED direction 7 15 3 Valve characteristic With this characteristic curve the map...

Page 65: ... item poss setting Notes comments P18 1 Identification PPS number 15 digits Used to enter a PPS number This is displayed in the bottom line CAUTION Param P20 5 must be set to 0 7 17 Parameter group System parameters Used for actuator configuration Most of these parameters are used to display crucial information about the actuator configuration for servicing thus only visible for user level service...

Page 66: ...unction in section 7 1 on page 42 P19 56 System Parameters LCD Inverse 0 1 Inverts the display pixels 7 18 Parameter group Miscellaneous Menu item Sub menu item poss setting Notes comment P20 1 Miscellaneous Language 0 German Defines the menu language 1 English 2 Russian 3 Czech 4 Spanish 5 French 6 Italian 7 Danish 8 Hungarian 9 Turkish 10 Greek 11 Polish 12 Serbian 13 Croatian 14 Bulgarian 15 Du...

Page 67: ...arameters are adopted as workshop parameters P20 5 Miscellaneous Info line 0 15 The bottom line of the display shows various diagnostic values P20 6 Miscellaneous Wireless 0 Off The infrared and bluetooth connection is disabled 1 Infrared The infrared connection is active for about 3 minutes unless communication is detected 2 Bluetooth The Bluetooth connection is active for about 3 minutes unless ...

Page 68: ...Speed Remote Close 2 4 P4 5 Speed Emerg Open 2 4 P4 6 Speed Emerg Close 2 4 P4 7 Speed Torquedep oper 2 4 P4 8 Speed Minimal 2 4 P5 1 Ramp Local 2 4 P5 2 Ramp Remote 2 4 P5 3 Ramp Emergency 2 4 P6 2 Control Ready delay 2 4 P6 5 Control 24V Output 2 4 P6 6 Control Min Impuls 2 4 P6 17 Control Remote Display 2 4 P7 1 User Level Local 2 4 P7 2 User Level Bus 2 4 P7 3 User Level Remote Display 2 4 P7 ...

Page 69: ...f 5 2 4 P10 11 Bin Output Output 6 2 4 P10 12 Bin Output Output conf 6 2 4 P10 13 Bin Output Output 7 2 4 P10 14 Bin Output Output conf 7 2 4 P10 15 Bin Output Output 8 2 4 P10 16 Bin Output Output conf 8 2 4 P11 1 Analog Signal Function 1 2 4 P11 2 Analog Signal Begin 1 at 0 2 4 P11 3 Analog Signal End 1 at 100 2 4 P11 4 Analog Signal Calib 20mA 1 2 4 P11 5 Analog Signal Function 2 2 4 P11 6 Anal...

Page 70: ...ential 2 4 P14 9 PID controller Offset 2 4 P14 12 PID controller Live zero detect 2 4 P14 13 PID controller Cal ext act val 2 4 P14 14 PID controller Process begin 2 4 P14 15 PID controller Process end 2 4 P14 16 PID controller Process comma shift 2 4 P14 17 PID controller Process unit 2 4 P14 18 PID controller Dead band 2 4 P16 1 Stroketest Stroketest 2 4 P16 2 Stroketest Start position 2 4 P16 3...

Page 71: ...ne 1 3 P20 11 Miscellaneous Daylight saving time 1 3 8 Status area The status area presents current process and diagnostic data In this area data is read only To access the status area move the control switch in the direction where the selector switch should be in the neutral position or in the remote position The status area is divided into 2 sub areas Status History 8 1 Status 8 1 1 Status binar...

Page 72: ...he optional PID controler In the analogue output out only the control signal is shown regardless of whether the output current actually flows or not interruption of the current loop 1 2 3 4 Figure 76 1 Input 1 2 Input 2 3 Output 4 All values in mA 8 1 4 Status absolute values This status displays the absolut position of the actuator 1 2 3 4 Figure 77 1 Absolute value of the position unit 2 Relativ...

Page 73: ...rial number of the control unit 8 1 7 Status meter readings Figure 80 1 Counters for power on cycles power on time and motor run time 2 Actual date and time 8 2 History History shows the last 20 history entries In addition to the plain text entry the time since the last history entry and in case of an error the error value is also provided Please note that the actuator can only calculate time if e...

Page 74: ...urface is protected from strong disturbances which may other wise compromise the communication Before mounting the infrared adapter clean the surface of the infrared interface with a damp cloth When the infrared interface is enabled it is indicated by LED L5 see section 6 2 2 Figure 82 page 35 The infrared interface can be enabled in the menu item P20 6 Figure 82 1 Infrared connection 10 Bluetooth...

Page 75: ...ong downtime periods operate the actuator at least every 3 months For actuators with output types A B and C according to DIN 3210 A B1 B2 and C according to DIN ISO 5210 re lubricate at least every 6 months on existing grease fittings see section 15 3 page 77 Actuators are designed for installation in any position see section 2 5 page 24 Therefore the main body is not equipped with a level indicat...

Page 76: ...ernal 24 VDC auxiliary voltage or loss of phase L2 7 Ready Information Written to the history after all errors are gone 8 Power On Information Is written to the history after power on the actuator even if there are some errors 9 Power supply Fault 21 Power supply OK Alarm No power supply to the power electronics when the controller is powered from the auxiliary power input Defect of power electron...

Page 77: ...he SmartTool2 54 PVST Error 55 PVST OK Information The last PVST was not successful 56 Internal Comm Fault E Error 57 Internal Comm Fault E OK Warning Communication error between remote display and main display Cable to from remote display to EB2_2 EB2_2 to EB2_1 or EB2_1 to main display broken Also one of the boards may be faulty 58 Undervoltage Error Alarm The input voltage is below the minimum ...

Page 78: ...ease provide us with the serial number of the actuator see section 2 2 page 23 Check the separate break down image and separate list of spare parts 15 Lubricant recommendation lubricant requirements CAUTION Please note that safety precautions such as the use of personal protective equipment PPA may have to be followed Please consult the safety datasheet in section 8 of the product in question 15 1...

Page 79: ...remely high above 50 C 0 7 Extremely low below 25 C 0 9 Output speed on actuator main shaft High speed over 80 rpm 0 8 Utilisation relative to rated power Very high over 90 0 8 High between 80 and 90 0 9 Application example Extremely low DT extremely low ambient temperature high speed 87 utilization 0 8 0 9 0 8 0 9 0 51 reduction factor Lubrication maintenance interval 10 years 0 51 5 1 years 62 m...

Page 80: ... partly completed machinery referred to in Annex VII Part B has been prepared The manufactor commits to electronically submitting the documents for the incomplete machine to the competent national authority upon request For the preparation of the technical documents is authorized Head of mechanical Engineering Schiebel Antriebstechnik Gesellschaft m b H Josef Benc Gasse 4 A 1230 Vienna This partly...

Page 81: ...del Actusmart and following types r CM03 r CM03 FS r CM06 r CM06 FS meets the requirement of the EC directive 2014 30 EU EMV directive and complies with the following harmonised standards in the version valid at sigature date EN 61000 6 2 2005 EN 61000 6 4 2014 and are also consistent with the EC directive 2014 35 EU Low voltage directive in consideration of the respective operating instructions a...

Page 82: ...omplies with the following harmonised standards in the version valid at sigature date EN 60079 0 2012 EN 60079 1 2014 EN 60079 7 2015 EN ISO 80079 36 2016 EN ISO 80079 37 2016 For the above listed actuators a type examination certificate TUV A13ATEX0006X issued by TÜV Austria Services GMBH is available TÜV Austria Services GmbH A 1230 Wien NB 0408 Type examination certification FTZU CZ 716 07 Ostr...

Page 83: ...uts 4 A Fuse Fuse FL2 see Figure 86 page 81 4 A slow Littelfuse 454 NANO2 Slo Blo Binary outputs with external supply are separated from other controllers via optocouplers It is allowed to connect binary outputs in parallel If the outputs have the same setting see chapter 7 9 the current of each output may be added together If the settings of the outputs are different a hardwired logical OR is rea...

Page 84: ... Ii Input current Jumpers JP1 JP3 can be used to interconnect the binary inputs to groups with separate earths Figure 88 5 inputs with same common Figure 89 2 separated groups of 2 inputs with same ground Input IN3 is disabled Figure 90 3 separated inputs Inputs IN2 and IN4 are disabled Figure 91 3 inputs with same common and 1 separated input Input IN4 is disabled 84 ...

Page 85: ... 24V e g for dry contacts 3 2 1 JP3 3 2 1 JP2 3 2 1 JP1 3 2 1 JP3 3 2 1 JP2 3 2 1 JP1 Com1 IN1 4 3 Com5 Com3 IN3 IN5 7 5 6 8 Com IN1 4 3 IN4 IN2 IN3 IN5 7 5 6 8 3 2 1 JP3 3 2 1 JP2 3 2 1 JP1 Com IN1 4 3 IN4 IN2 IN3 IN5 7 5 6 8 1 2 INT INT 3 2 1 JP3 3 2 1 JP2 3 2 1 JP1 Com1 IN1 4 3 Com5 Com3 IN3 IN5 7 5 6 8 24V 24V 24V 24V 24V Ext 24V Common Interne 24V Ext Ext Common Bild speichern Markierungsrahm...

Page 86: ... a 4 20 mA two wire transmitter Figure 99 Current source Figure 100 Current sink Ground potential is the potential of the control unit and the auxiliary supply see chapter 20 5 20 5 Auxiliary voltage input and output Input voltage range auxiliary voltage input 20 30 VDC Maximum current consumption auxiliary voltage input 500 mA Maximum current consumption in power save mode 120 mA auxiliary voltag...

Page 87: ...and the mA output are not enabled when activating the respective currents must be added to the total current consumption 20 6 Connections 20 6 1 Connections for non explosion proof version Power motor Industrial plug with 6 pins Screw connection 16 A max 2 5 mm2 AWG14 Control signals Industrial plug with 24 pins Screw connection 16 A max 2 5 mm2 AWG14 Optionally contacts are available in crimp or ...

Page 88: ... RPM 2 5 30 RPM Mmax 32 Nm Mmax 64 Nm Mavg 16 Nm Mavg 32 Nm Life time 1 800 000 starts 1 800 000 starts CONTINUOUS MODULATING operation CM03 CM06 S9 1 800 c h according to IEC 60034 S9 1 800 c h according to IEC 60034 2 5 20 RPM 2 5 20 RPM Mmax 32 Nm Mmax 64 Nm Mavg 10 Nm Mavg 20 Nm Life time 1 800 000 starts 1 800 000 starts NOTE life time is based on proper operation and maintenance according to...

Page 89: ...RPM 2 5 20 RPM 2 5 20 RPM Mmax 120 Nm Mmax 250 Nm Mmax 500 Nm Mavg 60 Nm Mavg 125 Nm Mavg 250 Nm Life time 1 800 000 starts 1 200 000 starts 1 200 000 starts CONTINUOUS MODULATING operation CM03 FS 30 5 CM03 FS 50 8 CM03 FS 100 12 S9 1 800 c h according to IEC 60034 S9 1 800 c h according to IEC 60034 S9 1 800 c h according to IEC 60034 2 5 10 RPM 2 5 20 RPM 2 5 20 RPM Mmax 120 Nm Mmax 250 Nm Mmax...

Page 90: ...rding to IEC 60034 S4 1 200 c h max 50 DC according to IEC 60034 S4 1 200 c h max 50 DC according to IEC 60034 2 5 36 RPM 2 5 30 RPM 2 5 30 RPM Fmax 15 kN Fmax 25 kN Fmax 26 kN Favg 7 5 kN Favg 12 5 kN Favg 13 kN Life time 1 800 000 starts 1 200 000 starts 1 200 000 starts CONTINUOUS MODULATING operation CM03 L50 CM03 L100 CM03 L350 NOT AVAILABLE NOT AVAILABLE NOT AVAILABLE NOTE life time is based...

Page 91: ...S MODULATING operation CM03 LK50 CM03 LK100 CM03 LK120 S9 1 800 c h according to IEC 60034 S9 1 800 c h according to IEC 60034 S9 1 800 c h according to IEC 60034 2 5 20 RPM 2 5 20 RPM 2 5 20 RPM Fmax 15 kN Fmax 30 kN Fmax 60 kN Favg 10 kN Favg 10 kN Favg 20 kN Life time 1 800 000 starts 1 200 000 starts 1 200 000 starts NOTE life time is based on proper operation and maintenance according to SCHI...

Page 92: ...current 10Nm 20U min 4 6 A Idle power consumption 6 W typ 18 W max all other dates see output data standard version 21 3 400 V version CM03 Output torque max 32 Nm Average permissible output torque max 16 Nm Setting range of tripping torque 8 32 Nm Setting range of output speed 2 5 72 2 min 1 Travel range max 100 revs Output resolution about 0 25 Supply voltage range AC 3 x 380 480 VAC 10 50 60 Hz...

Page 93: ... dependent on the existing hardware options 23 Technical data CM12 The motor brushless DC motor is controlled via integrated power electronics which also provide the supply voltage for the controller 23 1 Standard version CM12 Output torque max 125 Nm Average permissible output torque max 40 Nm Setting range of tripping torque 32 125 Nm Setting range of output speed 2 5 70 min 1 Travel range max 1...

Page 94: ... CMFS L OM ENGLISH Failsafe Linear 16xx V2 00 2022 03 03 24 Characteristic curves 24 1 Characteristic curves CM03 Figure 101 Current draw of the standard version Figure 102 Current draw of the 24 VDC version Figure 103 Current draw of the standard version 94 ...

Page 95: ...ar ACTUSAFE CMFS L OM ENGLISH Failsafe Linear 16xx V2 00 2022 03 03 24 Characteristic curves 24 2 Characteristic curves CM06 Figure 104 Current draw of the standard version Figure 105 Current draw of the standard version 95 ...

Page 96: ...24 Characteristic curves Operating Manual Linear ACTUSAFE CMFS L OM ENGLISH Failsafe Linear 16xx V2 00 2022 03 03 24 3 Characteristic curves CM12 Figure 106 Current draw of the standard version 96 ...

Page 97: ...CM03 FS ...

Page 98: ...CM06 FS ...

Page 99: ...EL Antriebstechnik Gesellschaft m b H Josef Benc Gasse 4 A 1230 Wien Tel 43 1 66 108 0 Fax 43 1 66 108 4 info schiebel actuators com www schiebel actuators com OM ENGLISH Failsafe Linear 16xx V2 00 2022 03 03 ...

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